The present invention refers generally to transmissions, and more specifically to cycloidal transmissions with spur gears or magnetic gears, which function as speed reducers and amplifiers.
In the cycloidal drives/transmissions generally used as speed reducers, a mobile gear with external teeth is propelled in a circular orbit by means of a crank of a high-speed input shaft. Said mobile gear is meshed with a fixed annular gear with internal teeth. The crank radius is equal to the eccentricity between the two gears.
Typically, a coupling is used between the mobile gear and the low-speed output shaft, capable of mechanically transmitting the rotational movement of said mobile gear, but not the orbital translation of the same. In said coupling the torque transmission is accomplished by means of a number of axial rods uniformly distributed on a disc integrated to the low-speed shaft, which penetrate into an equal number of circular holes in the mobile gear.
Instead of using conventional spur gears in a cyclodial transmission, it is possible to use magnetic gears with magnets, such as is the case in the transmission described in Mexican patent application number MX/a/2012/001596 by the same applicant and titled Magnetic Cyclodial Transmission with Permanent Magnetic Gears for power transmission, and from which the present application claims priority. The use of magnetic gear is also described in other publications, such as U.S. Pat. Nos. 4,808,869, 4,850,821, 5,013,949 and 5,569,111. In some transmissions, permeable iron elements are used to guide a magnetic field of alternating direction resulting from the rotation of a central wheel with permanent magnets of alternating polarities causing a slow rotation of an exterior ring having a larger number of permanent magnets. Such is the case in the transmissions described in U.S. Pat. No. 3,378,710 and in U.S. publication 2011/0127869 A1, and also in the transmission analysed by P. O. Rasmussen et al in the article “Development of a high performance magnetic gear”, IEEE Transactions on Industry Applications, vol. 41, no. 3, 2005. In the paper “The cycloidal permanent magnetic gear”, IEEE Transactions on Industry Applications, vol. 44, no. 6, 2008, by F. T. Jorgensen et al, a magnetic cycloidal transmission with a topology similar to that of the present invention is analysed.
In the transmissions treated in all the previously mentioned references, the magnetic forces of attraction act across small gaps between the elements of the mechanism with no contact between them. In contrast with this characteristic, the magnetic gears of one of the embodiments of the present invention contact one another due to the fact that the mobile gear is free to move outwardly under the action of the magnetic attraction and the centrifugal force, thus exerting pressure against the internal surface of the fixed one as it rolls on it. In order for rolling to occur, the magnets of each gear must be assembled in such a way that they do not protrude from the contacting gear surfaces. In this way, the following advantages result: (1) the transmission's torque capacity is increased because, in addition to the magnetic force between the gears, a frictional force associated with the normal contact force, is developed; (2) the radial load on the bearing supporting the mobile gear is eliminated; (3) the need to accurately control the separation between the gears is eliminated.
In conventional cycloidal transmissions, a coupling is used between the mobile gear and the low-speed shaft (the output shaft in the case of a speed reducer) that transmits only the rotational movement of that gear but filters out the circular translational movement resulting from its eccentric mounting. In such coupling, torque is transmitted by means of a number of axial pins uniformly distributed in a circular array in a disk integral with the low-speed shaft, said pins penetrating in an equal number of circular holes in the orbiting gear, the radii of these holes being equal to the sum of the pin radii and the gear's axis eccentricity. In the present invention, roller bearings mounted on said pins are additionally incorporated to reduce the power loss due to friction between the pins and the surfaces of the holes of the orbiting gear. In this case, the outside radius of the bearings, instead of the pin radius, must be considered in calculating the radius of the holes. The incorporation of these bearings may not be feasible for large eccentricities.
One of the problems encountered in prior art cycloidal transmissions, whether it be with spur gears or with magnetic gears, is the unbalancing of the two gear system.
A disadvantage of cycloidal transmissions is the vibration due to the orbital movement of the mobile gear, given that its mass center is displaced in a circular trajectory which causes a centrifugal force of mw2r magnitude, where m represents the gear mass, w the angular speed of the crank, and r the radius of the circular trajectory, said force represented by a vector which also rotates at a speed w. A way to lower this vibration is by incorporating a second mobile gear propelled by a crank at 180° to the first. The vectors which the centrifugal forces of both gears represent are of the same magnitude but in opposite direction, however they are not collinear as they occur in different planes, giving rise to a moment on a rotating plane, reason by which the vibration is not completely suppressed.
Initially, a magnetic gear cycloidal transmission is disclosed, either for speed reduction or speed amplification, such that each gear has an even number of permanent magnets in its periphery, said magnets inserted in radial holes with alternating N and S exposed poles and without protruding from the corresponding gear surfaces, and such that the gears maintain contact with one another, the mobile gear rolling on the interior surface of the fixed gear.
Furthermore, it is disclosed that the mobile gear which is mounted on the high-speed shaft, is free to move in a radially outwardly direction, ensuring its contact with the fixed gear's internal surface and allowing it to roll on said surface while its center moves on a circular trajectory imposed by the shaft on which it is eccentrically mounted.
It is also disclosed that the incorporation of a coupling between the mobile gear and the low-speed shaft (the output shaft in the case of a speed reducer) transmits the gear's rotational movement but not its translational orbiting movement, the coupling consisting of a number of pins rigidly attached to a disk rigidly assembled to the low-speed shaft, said pins penetrating in an equal number of holes in the mobile gear and each pin having a roller bearing providing a rolling contact with the inner surface of the holes which has a radius equal to the sum of the outer radius of the bearings and the mobile gear's eccentricity.
In order to provide an adequate path for the permanent magnets' field, both gears be made of a material with high magnetic permeability, except for the annular portion containing the magnets, which must be made of a non-magnetic material.
The present invention also describes embodiments with spur gears and embodiments with magnets, in which a balance wheel is used, whose mass center is displaced in a circular trajectory on the same plane as the trajectory of the center of the mobile gear, but at 180° of it, generating an equal centrifugal force, opposite and collinear to that of the mobile gear. The systems of such gears are described in the present description.
Therefore, an objective of the present invention is providing a magnetic cycloidal gear transmission with permanent magnet gears, which have a magnetic gear equivalent to a gear with external teeth and another one equivalent to a gear with internal teeth, the first one being eccentrically mounted on a shaft, which in the case of a speed reducer corresponds to the input of power, and the second one being fixed. Furthermore, the embodiment incorporates an element which, in the case of a speed reducer, is driven by the first gear through a coupling that only transmits the rotation of said gear but not its translational movement resulting from its eccentric mounting. The input and output shafts in these transmissions are collinear.
Another objective of the present invention is to accomplish a conventional spur gear transmission with a cyclodial configuration, incorporating a balance wheel which generates a centrifugal force opposite and collinear to the centrifugal force associated with the mobile gear, the opposite and collinear centrifugal force being of equal magnitude and on the same plane as the centrifugal force associated with the mobile gear, thereby completely eliminating the unbalancing of the system and the gear mechanism.
Another objective of the present invention is to accomplish a magnetic gear transmission with a cyclodial configuration, incorporating a balance wheel which shall generate a centrifugal and collinear force opposite to the centrifugal force associated with the mobile gear, the opposite and collinear centrifugal force being of equal magnitude and on the same plane as the centrifugal force associated with the mobile gear, thereby completely eliminating the unbalancing of the system.
Other objectives of the invention are the following:
1. An apparatus for the transmission of torque/force comprising:
a first shaft with a first angular speed;
a fixed wheel;
a mobile wheel with a center with a receiving means, the first shaft being connected with the center of the mobile wheel to propel said center in a circular trajectory creating a centrifugal force associated with the mobile wheel, the mobile wheel interacts with the fixed wheel;
a disc with connecting means, the connecting means being in connection with the receiving means and a second shaft with a second angular speed;
a balance wheel with a center, the balance wheel is propelled by the first shaft being connected with the center of the balance wheel, wherein the propelling of the first shaft generates a centrifugal force of the balance wheel opposite to the centrifugal force associated with the mobile wheel.
2. The apparatus of claim 1 wherein the centrifugal forces of the balance wheel and of the mobile wheel have the same magnitude and are on the same plane.
3. The apparatus of claim 1 wherein the center of the balance wheel is a hole into which an elbow of the first shaft penetrates, to allow an annular extension of the balance wheel to pressure, through centrifugal action, on an inner surface of said annular extension of said balance wheel on a fixed cylindrical concentric track of the fixed wheel, allowing in turn that said inner surface of said annular extension roll on the fixed cylindrical concentric track of the fixed wheel.
4. The apparatus of claim 3 wherein the elbow of the first shaft has a 180° orientation to an elbow in connection with the mobile wheel.
5. The apparatus of claim 1 wherein a mass of the balance wheel mb, a mass of the mobile wheel me, an eccentricity of the balance wheel eb and an eccentricity of the mobile wheel ee, satisfy the relationship Mb eb=me ee, and wherein the mass centers of both are displaced on a same transversal plane.
6. The apparatus according to claim 1 wherein the center of the mobile wheel and/or the center of the balance wheel, has a substantially rectangular hole whose center is set at a distance from the center of the respective bearing, so that the latter has eccentric movement.
7. The apparatus of claim 1, wherein the receiving means is a plurality of holes and the connecting means is a plurality of rods, wherein the plurality of rods are inserted in the plurality of holes providing the connection between the disc and the mobile gear.
8. The apparatus of claim 7, wherein the elbow of the first shaft forms a crank, and wherein at least one radial hole of the mobile wheel has a radius equal to the sum of the radius of the at least one rod and the radius of the crank.
9. The apparatus of claim 1, wherein the first and the second shafts are mounted on bearings wherein the balance wheel is mounted on bearings, and wherein the apparatus is mounted on a base plate of the transmission.
10. The apparatus of claim 1, wherein the center of the balance wheel has a central hole with at least one end curved with which the first shaft is found in connection with, in such a way that when said first shaft is in connection with said central hole, between said at least one curved end and the first shaft a clearance is found which allows the radial displacement of said balance wheel under said centrifugal force of said balance wheel.
11. The apparatus of claim 1, wherein the mobile wheel and the balance wheel are mounted by means of bearings in central pieces with eccentric holes, and wherein the mobile wheel has a diameter different than the fixed wheel, wherein the difference in diameters depends on the desired speed reduction relation and wherein the difference in diameters is less than about 20% and more preferably, less than about 10%.
12. A dynamic balancing system of cyclodial wheels comprising a balance wheel with a center, the balance wheel propelled by a first shaft which is in connection with the center of the balance wheel, wherein the propelling of the first shaft generates a centrifugal force of the balance wheel opposite to a centrifugal force associated with the mobile wheel.
13. The system of claim 12, wherein the mobile wheel is a mobile spur gear, and the system comprises a fixed spur gear, with a connecting means and a disc with at least one rod and a second shaft with a second angular speed, the spur mobile gear has a center and a receiving means for the connecting means, the first shaft is in connection with the center of the mobile spur gear to create the centrifugal force associated with the mobile spur gear, the mobile spur gear interacts with the fixed spur gear, and the at least one rod is inserted in the at least one radial hole of the mobile spur gear.
14. The system of claim 13, wherein the mobile wheel is a mobile magnetic gear, the system comprises a fixed magnetic gear.
15. The system of claim 14, wherein the fixed magnetic gear has in an inner periphery a non-magnetic material ring and the mobile gear has a non-magnetic material ring in its outer periphery.
16. The system of claim 14, wherein the fixed magnetic gear ring houses an even number of permanent magnets and wherein the mobile gear ring houses an even number of permanent magnets, wherein the even number of permanent magnets of the fixed gear is greater than the even number of permanent magnets of the mobile gear.
17. An apparatus for the transmission of torque/force comprising:
a first shaft with a first angular speed;
a magnetic fixed wheel gear with an inner periphery, the inner periphery having a non-magnetic material ring;
a magnetic mobile wheel gear with a center with a receiving means and an outer periphery, the first shaft being connected with the center of the mobile wheel to propel said center in a circular trajectory creating a centrifugal force associated with the mobile wheel, the mobile wheel interacts with the fixed wheel, wherein the outer periphery of the magnetic mobile gear has a non-magnetic material ring;
a disc with connecting means, the connecting means being in connection with the receiving means and a second shaft with a second angular speed;
wherein the fixed magnetic gear ring houses an even number of permanent magnets and wherein the mobile gear ring houses an even number of permanent magnets, wherein the even number of permanent magnets of the fixed gear is greater than the even number of permanent magnets of the mobile gear.
18. A cycloidal magnetic transmission with permanent magnet gears for power transmission, having each gear in its periphery an even number of permanent magnets with alternating N and S poles facing outwardly, said magnets permanently inserted in radial holes without protruding therefrom, there being contact between the gears allowing the moving gear to roll on the inner surface of the fixed gear.
19. The cycloidal magnetic transmission with permanent magnet gears for power transmission in conformity with claim 1 in which the moving gear mounted on the high-speed shaft is free to move radially out insuring its contact with the internal surface of the fixed gear and allowing it to roll on that surface as its center moves in a circular orbit mandated by the high-speed shaft on which it is mounted.
20. The cycloidal magnetic transmission with permanent magnet gears for power transmission in conformity with claim 1 incorporating a coupling between the moving gear and the low-speed shaft (the output shaft in the case of speed reduction mode) to mechanically transmit the rotational motion of said gear but not the orbital translatory motion, said coupling consisting of a plurality of axial pins rigidly attached to a disk rigidly assembled the low-speed shaft, with said pins penetrating in an equal number of holes in the moving gear and each pin having a roller bearing providing rolling contact with the interior surface of the holes which have a radius equal to the sum of the outside radius of the bearings and the moving gear's eccentricity.
21. The cycloidal magnetic transmission with permanent magnet gears for power transmission in conformity with claim 1 in which the material of the fixed and moving gears is of high magnetic permeability except for non magnetic rings holding the permanent magnets.
The particular characteristics and advantages of this invention, as well as other objectives of the invention, will become apparent from the following description, taken along with the attached figures, which:
About. The term about confers an additional range to the one disclosed. The term is defined in the following manner. The additional range provided is about ±10%. By way of example, but not in a limitative manner, if the following is disclosed “about between 5% and 9.5%” the exact range is between 4.5% and 10.45%, or between 5.5% and 10.45%, or between 4.5% and 8.55%, or between 5.5% and 8.55%. Any of the possibilities previously described is covered with the term “about”.
The magnetic gear cycloidal transmission has gears that are disks with permanent magnets distributed on the periphery, that may be used as a speed reducer or speed amplifier and being kinematically equivalent to a conventional gear cycloidal transmission. Gear 41 is equivalent to a gear with internal teeth, and gear 42 to a gear with external teeth. Transmission of force between the magnetic gears is effected by the attraction in a tangential direction between magnets of opposite polarities arising from a small relative displacement and also by friction associated to a normal contact force between the gears.
In the view of the mid-section of the transmission,
the same as that of shaft 53. As may be appreciated, the motion of gear 42 relative to disk 52 is a circular translation of magnitude ω3. Thus, each pin 54 executes one revolution inside a hole 56 of gear 42 for each revolution of shaft 43.
Power flows from shaft 43 to shaft 53 in the speed reducer mode of the transmission, and from shaft 53 to shaft 43 in the speed amplifier mode.
This embodiment refers to a cyclodial transmission or to a cyclodial transmission system, in which a balance wheel is used to eliminate the unbalancing caused by the orbital movement of a mobile gear. The center of the balance wheel is displaced in a circular trajectory, and is propelled by a crank unto which said balance wheel is mounted by means of a bearing. The crank of the balance wheel with its elbow and the crank of the mobile gear with its elbow are part of a high-speed shaft and are diametrically opposed, that is, the crank of the balance wheel with its elbow is diametrically opposed to the crank of the mobile gear with its elbow, and thus the cranks are 180° from each other.
The balance wheel has an extension which has a ring shape, wherein an inner surface of the extension comes into contact with a cylindrical track made up by the outer surface of the fixed gear. This contact between the inner surface of the extension and the outer surface of the fixed gear generates the reaction of opposite centrifugal forces, wherein the balance wheel creates a centrifugal force opposite to the centrifugal force associated with the mobile gear, given that the assembly of the balance wheel at the crank does not restrict its radial displacement. Said centrifugal force is preferably a co-lineal opposite force. In this way, the balance wheel rolls on the cylindrical track of the outer surface of the fixed gear, and the balance wheel comes into contact with it, in light of the bearing on which said balance wheel is mounted, allowing it to rotate freely.
Spur Gears Embodiment with Balance Wheel
Taking the figures into account, specifically
In
The balance wheel 8 and its extension 11, as well as the elbow 7, the bearing 9 and the central piece 10 are shown in
Such as can be seen,
Magnetic Gears Embodiment with Balance Wheel
Such as was described in patent application number MX/2012/001596 filed in Mexico, corresponding to the same applicant and the priority of the present patent application, the force transmission between the magnetic gears is accomplished by means of the attraction in tangential direction between magnets with different polarities, when a slight relative displacement occurs between each other and, additionally, by the friction associated with the normal contact force between the gears. In the mid-section view of the transmission in
As opposed to the invention described by the same applicant of the present invention, in Mexican patent application number MX/a/2012/001596 to which priority is claimed, the present invention contains an improvement by having incorporated the balance wheel 24 with its respective extension 25, which counter-arrests the unbalancing of the centrifugal force of the mobile gear 21 in the same manner as in the previously described transmission with spur gears case. In
In all the embodiments, when the transmission acts as a speed reducer, the power from the high-speed shafts 3, 22 is transmitted to the low-speed shafts 13, 31, and inversely, to operate as a speed amplifier, power is transmitted from the low-speed shafts 13, 31 to the high-speed shafts 3, 22. Likewise, in all the embodiments, the hole and rod system may be substituted when the eccentricity is small for methods known in the prior art, such as flexible couplings.
In so far as this invention has been described in terms of various embodiments, there are alterations, permutations and the like which fall within this invention's reach. It should also be noted, that there are many alternatives to implement the apparatus and methods of the present invention. Therefore, it is intended that the following claims be interpreted including all the alterations, permutations and the like which fall within the true spirit and reach of the present invention.
Number | Date | Country | Kind |
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MX/A/2012/001596 | Feb 2012 | MX | national |
MX/A/2013/001280 | Jan 2013 | MX | national |