This application claims the benefit under 35 U.S.C. § 119(a) of Chinese Patent Application No. CN 202010610476.2, filed on Jun. 29, 2020, and Chinese Patent Application No. CN 202021237149.9, filed on Jun. 29, 2020, which are incorporated by reference in their entirety herein.
Dust is generated when an electric tool (such as a grinding device) is used to process a workpiece. The dust not only pollutes the air but also exposes an operator to a dust environment. Therefore, the electric tool is typically equipped with a dust collecting device.
The electric tool is typically provided with the dust collecting device. The dust collecting device is typically provided with a dust separating part. The dust is left in the dust collecting device after being separated by the dust separating part, and a dust exhaust airflow is discharged out of the device. Therefore, when the dust is accumulated to an outlet of the dust separating part, the dust flies out of a dust collecting box along with the dust exhaust airflow. At this time, the dust collecting box is unable to effectively store the dust, and the dust in the dust collecting device needs to be dumped so as to ensure continuous dust collection. However, the dust separating part of the dust collecting device is typically disposed along an axial direction of a dust inlet in the existing art. Therefore, a space in the dust collecting device cannot be effectively utilized, and the frequency of dust dumping of a user is increased, which is not conducive to improving use feeling of the user.
A cyclone dust collecting device includes a dust collecting box including a dust entrance and a cavity formed by extension in a first direction, wherein the dust entrance communicates with a dust exhaust channel of a host machine, and a dust exhaust airflow enters the cavity through the dust entrance; and a separator including a dust inlet and a cyclone tube, wherein the dust inlet communicates with the dust entrance, the dust inlet is configured to guide the dust exhaust airflow into the cyclone tube, the cyclone tube extends in a second direction and is at least partially disposed in the dust collecting box, the cyclone tube includes a dust outlet and an air outlet disposed on the cyclone tube, the dust outlet is located in the cavity, and the air outlet communicates with an outside of the dust collecting box. The second direction obliquely intersects the first direction such that the dust outlet is higher than the dust inlet and the air outlet is lower than the dust inlet.
In one example, a vertical distance between a top wall and a bottom wall of the dust collecting box is H, the cyclone tube has a central axis, and a vertical distance between the central axis at the dust inlet and the bottom wall of the dust collecting box is h, wherein 0.5≤h/H≤0.9.
In one example, the first direction and the second direction obliquely intersect each other in a vertical plane and have an included angle in between, and the included angle is greater than or equal to 15° and less than or equal to 45°.
In one example, the cyclone tube includes a guide piece disposed at the air outlet, and the guide piece is configured to guide an air-out direction at the air outlet to deviate toward a direction away from the host machine with respect to the second direction.
In one example, the dust collecting box further includes an end cover and a dust cylinder which are detachably connected to each other, the end cover is detachably connected to the host machine, the cavity is formed in the dust cylinder, and the dust inlet is formed on the end cover.
In one example, the dust collecting box further includes a dust blocking piece, the dust cylinder is provided with an opening facing the host machine, and the dust blocking piece is disposed on a bottom wall at the opening of the dust cylinder.
In one example, the cyclone dust collecting device further includes a mounting structure disposed between the end cover and the dust cylinder, and the dust cylinder and the end cover are detachably connected to each other through the mounting structure.
In one example, the mounting structure includes an elastic buckle, and two elastic buckles are provided and disposed on opposite two sides of the dust cylinder.
In one example, the elastic buckle includes an elastic arm disposed on the dust cylinder, wherein the elastic arm is provided with a protrusion portion; and a claw disposed on the end cover, wherein the claw is provided with a groove which is fitted with the protrusion portion for locking.
In one example, the mounting structure includes a limiting protrusion disposed on the end cover; and a rotation buckle disposed on the dust cylinder, the rotation buckle is pivotally connected to the dust cylinder, the rotation buckle includes a hook portion and a biasing member, and the biasing member is configured to apply, to the hook portion, a biasing force which enables the hook portion to be fitted with the limiting protrusion for locking.
In one example, the dust collecting box includes a second joint for connecting a first joint of the host machine, and the second joint is detachably connected to the first joint through a locking member.
In one example, the locking member includes a first locking member disposed on one of the first joint and the second joint, wherein the first locking member is a protrusion radially protruding from the one of the first joint and the second joint; and a second locking member disposed on an outer periphery of the other joint of the first joint and the second joint, wherein the second locking member includes a sliding groove which is suitable for entry and locking of the first locking member, the sliding groove includes a guide groove and a locking groove, the guide groove is disposed obliquely with respect to an axis of the other joint, and the locking groove is disposed at an end of the guide groove and configured to restrict the first locking member from disengaging from the locking groove.
In one example, the guide groove is an arc groove, two protrusions and two sliding grooves are provided, the two protrusions are symmetrically disposed about an axis of the first joint, and the two sliding grooves are respectively disposed on opposite two sides of an outer periphery of the second joint.
In one example, the cyclone dust collecting device further includes an auxiliary disengaging member, the auxiliary disengaging member is sandwiched between the first joint and the second joint and has a biasing force applied to the second joint to disengage the second joint from the first joint, the second joint is sleeved on the first joint, the auxiliary disengaging member is an elastic cushion, and the elastic cushion engages with an inner wall of the second joint.
In one example, the dust collecting box further includes an end cover and a dust cylinder, the dust cylinder is provided with a top wall and a bottom wall, the second direction is arranged obliquely relative to the top wall, and the second direction is also arranged obliquely relative to the bottom wall.
A cyclone dust collecting device includes a dust collecting box including a dust entrance and a cavity formed by extension in a first direction, wherein the dust entrance communicates with a dust exhaust channel of a host machine, and a dust exhaust airflow enters the cavity through the dust entrance; and a separator including a dust inlet and a cyclone tube, wherein the dust inlet communicates with the dust entrance, the dust inlet is configured to guide the dust exhaust airflow into the cyclone tube, the cyclone tube extends in a second direction and is at least partially disposed in the dust collecting box, the cyclone tube includes a dust outlet and an air outlet disposed on the cyclone tube, the dust outlet is located in the cavity, and the air outlet communicates with an outside of the dust collecting box. The second direction obliquely intersects the first direction. 1201A grinding device includes a body including a dust exhaust channel; a baseplate assembly including a baseplate for mounting a grinding member; a driving mechanism disposed in the body, wherein the driving mechanism is configured to drive the baseplate assembly to move; a fan assembly is configured to form a dust exhaust air path; and a cyclone dust collecting device. The cyclone dust collecting device includes a dust collecting box including a dust entrance and a cavity formed by extension in a first direction, wherein the dust entrance communicates with the dust exhaust channel, and the dust exhaust airflow enters the cavity through the dust entrance; and a separator including a dust inlet and a cyclone tube, wherein the dust inlet communicates with the dust entrance, the dust inlet is configured to guide the dust exhaust airflow into the cyclone tube, the cyclone tube extends in a second direction and is at least partially disposed in the dust collecting box, the cyclone tube includes a dust outlet and an air outlet, the dust outlet is located in the cavity, and the air outlet communicates with an outside of the dust collecting box. The second direction obliquely intersects the first direction such that the dust outlet is higher than the dust inlet and the air outlet is lower than the dust inlet.
In one example, a vertical distance between a top wall and a bottom wall of the dust collecting box is H, the cyclone tube has a central axis, and a vertical distance between the central axis at the dust inlet and the bottom wall of the dust collecting box is h, wherein 0.5≤h/H≤0.9.
In one example, the included angle exists between the first direction and the second direction in a vertical plane, and the included angle is greater than or equal to 15° and less than or equal to 45°.
In one example, the dust collecting box further includes an end cover and a dust cylinder, the dust cylinder further includes a dust blocking piece, the dust cylinder is provided with an opening facing the body, and the dust blocking piece is disposed on a bottom wall at the opening of the dust cylinder.
In the cyclone dust collecting device provided by the present disclosure, an included angle exists between the second direction and the first direction such that the inlet is higher than the dust inlet and the outlet is lower than the dust inlet. Therefore, the cyclone is obliquely disposed in the dust collecting box, a size of the dust collecting box in the axial direction is reduced, and the internal structure of the dust collecting box is more compact. The dust flows upward from the dust inlet and enters the dust collecting box at the inlet and accumulates in the dust collecting box. Since the inlet of the cyclone is raised, an effective dust accumulation space below an end portion is increased, and the dust collection space is increased without increasing a volume of the dust collecting box. In this manner, the dust collecting efficiency is higher, and the frequency of dust dumping of a user is reduced. At the same time, the outlet is disposed facing away from the host machine so that the dust exhaust airflow is prevented from blowing to the host machine and part of the dust that has not been effectively collected is prevented from blowing to the body along with the outlet of the separator.
An example of the present disclosure provides a grinding device, and a sander is used as an example. Referring to
The baseplate assembly 20 is configured to fix a grinding member for implementing the functions of grinding and polishing. The baseplate assembly 20 includes a baseplate 21, one side of the baseplate 21 facing the body 10 is connected to the body 10 through a vibration bracket, and another side of the baseplate 21 is used for fixing the grinding member such as a sandpaper.
The driving mechanism is configured to drive the baseplate assembly 20 to move and includes a motor. An output shaft of the motor is connected to the baseplate assembly 20 in a transmission manner so that the baseplate assembly 20 is driven to move, thereby implementing functions of grinding and polishing of the sander.
The fan assembly is used for forming a dust exhaust air path, the body 10 is provided with a dust exhaust channel 10a, and the dust exhaust channel 10a includes a dust outlet disposed on one side of the body 10. Dust is generated when the grinding piece acts on a workpiece. The sandpaper and the baseplate 21 are provided with a dust exhaust hole, air and the dust are sucked into the dust exhaust channel 10a in the body 10 through the dust exhaust hole, and a dust exhaust airflow mixed with dust flows out from the dust exhaust channel 10a.
Referring to
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Referring to
The separator 40 in the example of the present disclosure includes a mounting base 43 and a cyclone tube 42. The mounting base 43 is connected to the end cover 31 and is provided with a dust inlet 41. The mounting base is provided with the dust inlet 41, the dust inlet 41 communicates with the dust entrance 301, and the cyclone tube 42 extends in a second direction and is at least partially disposed in the dust collecting box 30.
Two cyclones 42 are provided and disposed in parallel, and the two cyclones 42 are both connected to the mounting base 43. The cyclone tube 42 includes a separating cylinder disposed at a rear end of the mounting base 43 (the rear end refers to the right side in
The air carrying the dust enters the cavity 302 from the dust entrance 301 and the dust inlet 41, the dust is separated and collected into the dust collecting box 30 after rotating around an outer periphery of a separating cylinder, and finally, the dust exhaust airflow enters the cyclone tube 42 through the dust outlet 421 of the cyclone tube 42 and is discharged out of the dust collecting box 30 through the air outlet 422 of the air-outlet cylinder.
Referring to
Specifically, an included angle between the first direction and the second direction in the vertical plane is greater than or equal to 15° and less than or equal to 45°. In
On the one hand, the cyclone inclines within the above-mentioned angle so that the reduction of an axial size (that is, a size of the dust collecting box in the front and rear direction) of the dust collecting box 30 is facilitated and a volume of the dust collecting box 30 is smaller. On the other hand, since the dust outlet 421 of the cyclone tube 42 is raised, an effective dust accumulation space located below the dust outlet 421 is increased, the dust collection efficiency is higher, and the frequency of dust dumping of a user is reduced. Therefore, the effective dust accumulation space is ensured on the basis of reducing the volume of the dust collecting box, and the reduction of the dust accumulation space is avoided.
Referring to
The air outlet 422 is disposed facing away from the host machine 100. Specifically, the air outlet 422 may be disposed facing an operating table or a rear end of the body; or the air outlet 422 is disposed obliquely relative to the baseplate assembly such that the air outlet 422 discharges air flow toward lower rear part of the body.
Since the air outlet 422 of the cyclone tube 42 is disposed facing away from the host machine 100, a dust exhaust airflow that still carries a small amount of dust may be prevented from being blown onto the body 10 of the host machine 100, thereby preventing the dust from accumulating on the body and ensuring the cleanliness and beauty of the appearance of the host machine 100.
Referring to
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In this example, the mounting structure 30a includes an elastic buckle 30b, and two elastic buckles 30b are provided and disposed on opposite two sides of the dust cylinder 32. During mounting, the end cover 31 is inserted into the dust cylinder 32 so that the elastic buckle 30b implements locking. The arrangement of the elastic buckle 30b facilitates mounting and disassembly.
Referring to
Referring to
In this example, the first joint 11 is fitted with the second joint 311 for locking through a locking member. The locking member includes a first locking member and a second locking member. The first locking member is disposed on one of the first joint and the second joint, and the first locking member is radially protruding from the one joint. The second locking member is disposed on an outer periphery of the other joint of the first joint and the second joint, and the second locking member includes a sliding groove which is suitable for entry and locking of the first locking member.
Referring to
In this example, two protrusions and two sliding grooves 312 are provided, the two protrusions are symmetrically disposed about an axis of the first joint 11, and the two sliding grooves 312 are respectively disposed on opposite two sides of the outer periphery of the second joint 311.
Referring to
In the example of the present disclosure, the auxiliary disengaging member 50 is specifically an elastic cushion, where the second joint 311 is sleeved on the first joint 11 so that an inner wall of the second joint 311 is annularly provided with a slot suitable for mounting the elastic cushion. Specifically, a position of an inner side of the second joint 311 corresponding to an end portion of the first joint 11 in an axial direction of the first joint is provided with the slot used for mounting the elastic cushion. Referring to
When the dust collecting box is mounted, the second joint 311 rotates in a locking direction and guides the protrusion to enter the guide groove 3121 of the sliding groove 312, and the second joint 311 is further rotated so that the protrusion enters the locking groove 3122 of the sliding groove 312. Since the locking groove 3122 is disposed at the end of the guide groove 3121 and an included angle exists between the locking groove 3122 and the guide groove 3121, the locking groove 3122 plays a function of limiting the protrusion and preventing the protrusion from sliding out along the guide groove 3121. During locking, the first joint 11 and the second joint 311 press the auxiliary disengaging member 50 to elastically deform the auxiliary disengaging member 50.
When the dust collecting box is disassembled, the protrusion is guided to slide into the guide groove 3121 from the locking groove 3122, and the auxiliary disengaging member 50 returns deformation to provide an elastic force for auxiliary unlocking so that the protrusion quickly slides out of the guide groove 3121, thereby achieving rapid disassembly. The dust collecting box 30 is fitted with the body 10 through the first joint 11 and the second joint 311, and rapid mounting and disassembly are achieved in a rotation manner so that the mounting is facilitated and time is saved. The auxiliary disengaging member 50 is used for providing the second joint 311 with the elastic force assisting the second joint 311 in being disengaged from the dust collecting box during unlocking so that the second joint 311 can be quickly bounced away from the first joint 11, thereby improving the disassembly efficiency.
An outer circumferential surface of the first joint 11 is provided with a recess for mounting a sealing ring, and the sealing ring is mounted in the recess and sandwiched between the inner wall of the second joint 311 and an outer wall of the first joint 11. The sealing ring mainly plays a function of sealing.
To sum up, the cyclone tube 42 is disposed obliquely in the dust collecting box 30 so that the axial size of the dust collecting box 30 can be reduced and the size of the dust collecting box 30 is small; and the dust flows upward from the dust inlet 41 and enters the dust collecting box 30 at the dust outlet 421 and accumulates in the dust collecting box 30, and since the dust outlet 421 of the cyclone tube 42 is raised, the effective dust accumulation space below the end portion of the cyclone tube 42 is increased. Therefore, the dust collecting efficiency is higher without increasing the volume of the dust collecting box, and the frequency of dust dumping of the user is reduced.
In this example, the mounting structure 30a between the dust collecting box 30 and the body 10 includes a rotation buckle 322 and a limiting protrusion 314. Specifically, as shown in
During mounting, one end of the rotation buckle 322 is pressed such that the rotation buckle 322 is rotated relative to the dust cylinder 32; the end cover 31 is buckled at an opening of the dust cylinder 32 so that the limiting protrusion 314 is located below the hook portion 3220 of the rotation buckle 322; the rotation buckle 322 is released, and the hook portion 3220 is engaged with the limiting protrusion 314; and since the biasing member 3221 applies the biasing force, to the hook portion 3220, which enables the hook portion 3220 to be fitted with the limiting protrusion 314 for locking, the buckle is in the locked state.
In this example, the locking between the end cover 31 and the dust cylinder 32 can be achieved with simply one rotation buckle 322, and the structure is simpler and the mounting and disassembly are easier through the single-side engagement manner. Of course, two rotation buckles disposed opposite to each other may also be provided, which is no limited herein.
As shown in
The above examples describe merely the basic principles and characteristics of the present disclosure and the present disclosure is not limited to the above examples. Various modifications and changes may be made in the present disclosure without departing from the spirit and scope of the present disclosure. These modifications and changes fall within the scope of the present disclosure. The scope of the present disclosure is defined by the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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202010610476.2 | Jun 2020 | CN | national |
202021237149.9 | Jun 2020 | CN | national |