The invention relates to a cylinder cleaning brush unit including a brush roller for cleaning a cylinder in an offset printing press, paper making machine, paper converting machine, textile machinery or the like. The cylinder includes an outer surface to which impurities are adhered. The impurities are removed from the outer surface by the brush roller with cleaning liquid being supplied.
For example, impurities such as ink and powdered paper are adhered to the outer surface of a cylinder in an offset printing press or other printing press. It is therefore required to clean the cylinder at intervals to keep each of printed products having a good quality.
Under the circumstances, there has heretofore been proposed a cylinder cleaning apparatus including a brush unit 2 which comprises a brush roller 4 for cleaning a cylinder 6, as shown in
The apparatus is accompanied with effluent including the cleaning liquid and impurities and discharged from the brush unit 2. In this connection, a tray 20 is disposed beneath the brush unit 2 so that the effluent can be discharged from the brush unit 2 to be received in the tray 20. The tray 20 may include an outlet or drain port 22 formed in the bottom thereof, the effluent being discharged from the outlet port 22. In addition, the apparatus includes a flipper bar 24 supported by a stay 26 and brought into contact with the brush roller 4. The effluent is flipped from the brush roller 4 by the flipper bar 24. The stay 26 is disposed between and mounted on the side frames 8 to extend longitudinally of the brush roller 4.
However, in the apparatus in which the tray 20 does not include the outlet port 22, an operator has to detach and convey the tray 20 from the apparatus whenever the tray 20 is filled with the effluent to pour the effluent into a receptacle from the tray 20 without spilling the effluent. In addition, it is required to clean the tray 20 of sludge grown from the effluent. The operator is therefore forced to do dirty work taking labours and times. The work is very hard especially in the apparatus including many brush units.
On the other hand, as to the tray 20 which includes the outlet port 22, a drain pipe is generally connected to the outlet port 22 to drain the effluent into a receptacle from the tray 20 through the drain pipe. However, the drain pipe may be clogged with sludge grown from the effluent and adhered to and deposited on the inner surface of the drain pipe. In this case, the effluent can overflow the tray 20 due to lack of drainage. Accordingly, the operator is required to clean the drain pipe clogged with the sludge, taking labours and times. It may be required to exchange the drain pipe for new one.
Furthermore, the cross frame 14 is splashed with the effluent flipped from the brush roller 4 by the flipper bar 24 so that sludge can be grown from the effluent and adhered to and deposited on the cross frame 14. It is therefore required to clean the cross frame 14 of sludge.
It is therefore an object of the invention to provide a new and improved cylinder cleaning brush unit and cylinder cleaning apparatus, to thereby overcome the above problems.
Other object of the invention is to liberate an operator from dirty work taking labours and times for maintenance to improve efficiency, safety and productivity.
According to the invention, there is provided a cylinder cleaning brush unit including a brush roller for cleaning a cylinder. The cylinder includes an outer surface to which impurities are adhered, the impurities being removed from the outer surface by the brush roller with cleaning liquid being supplied.
The brush unit comprises an opening through which effluent is discharged from the brush unit, the effluent including the cleaning liquid and the impurities. The brush unit further comprises a filter installed in the opening, the effluent being filtrated by the filter.
In a preferred embodiment, the brush roller is brought into contact with the cylinder at a constant position and rotated in a rotating direction to clean the cylinder.
The filter may be installed in the opening to extend to the vicinity of a tangent which extends tangentially to the brush roller and the cylinder at the contact position.
The filter may be made of a woven or nonwoven fabric, net or perforated film. The filter may comprise a sheet.
In the embodiment, the brush unit further comprises a cover frame disposed opposite to the cylinder with respect to the brush roller, the cover frame including a curved surface extending along the periphery of the brush roller, the brush roller being brought into contact with the curved surface in an angular range. The brush roller may be close to the curved surface in an angular range.
The filter may comprise a continuous web held by and fed from a holder. In this case, the brush unit may further comprise take up means for taking up the used filter.
In the embodiment, the brush unit further comprises a flipper bar disposed downstream of the contact position in the rotating direction and brought into contact with the brush roller, and adjustment means by which the flipper bar is moved for adjustment of position. The opening is formed downstream of the flipper bar in the rotating direction.
The filter may be received and supported by a receiver. The brush unit may further comprise detecting means for detecting the decrease or exhaustion of the filter held by the holder.
In the embodiment, the brush unit further comprises a stay extending longitudinally of the brush roller and mounted on side frames. The flipper bar is supported by the stay for movement. The stay includes the adjustment means mounted thereon.
The stay may have a reversed U-shaped channel or L-shaped angle cross section in which an inside space is formed, the adjustment means being accommodated in the inside space. The filter may be held by the holder to be accommodated in the inside space.
In the embodiment, the the brush roller and the cylinder are rotated downwardly at the contact position.
The take up means may include positioning means formed on a take up shaft for positioning the filter when attached to the take up shaft.
The cover frame may include an inclined surface extending downwardly from the lower edge of the curved surface to be inclined away from the cylinder with respect to a vertical plane. The curved surface and the inclined surface may be disposed downstream of the flipper bar in the rotating direction. The brush roller may be rotated about a center line extending along a vertical plane, the flipper bar being disposed near the vertical plane.
The brush unit may comprise an opening and a sheet or continuous web installed in the opening.
There is also provided a tray disposed beneath the cylinder cleaning brush unit. The tray comprises an opening through which the effluent is received in the tray. The tray further comprises a filter by which at least a portion of the opening is covered, the effluent being filtrated by the filter.
The filter may extend to the vicinity of a tangent which extends tangentially to the brush roller and the cylinder at the contact position.
The tray may further comprise a bottom in which an outlet port is formed, an additional tray being disposed under the outlet port so that the effluent can be discharged from the outlet port to be received in the additional tray.
The filter may be made of woven or nonwoven fabric, net or perforated film. The filter may comprise a sheet.
The filter may comprise a continuous web held by and fed from a holder. In this case, the tray may further comprise take up means for taking up the used filter. The tray may further comprise first and second end portions, the holder being disposed under the first end portion, the take up means being disposed in the second end portion. In addition, it is preferred that the brush unit can be moved toward and away from the cylinder, the tray including driven means driven in accordance with the movement of the brush unit to make the take up means take up the used filter. The tray may further comprise detecting means for detecting the decrease or exhaustion of the filter held by the holder.
The filter may comprise a sheet made of woven or nonwoven fabric, net or perforated film, the tray further comprising fixing means by which the filter is fixed to the opening.
The tray may further comprise an outlet port through which the effluent is discharged after filtrated by the filter. The tray may further comprise absorbent material for absorbing the effluent for disposal. The tray may further comprise solidification or gelatinization agent for solidifying or gelatinizing the effluent for disposal.
The filter may be received and supported by a receiver. The filter may comprise a perforated plate. The plate may include a surface having convex or concave portions. The plate may include a surface wave-shaped. The filter may further comprise fabric, net or perforated film by which the surface of the plate is covered. The filter may further comprise lubricant for lubricating the surface of the plate. The filter may include positioning means cooperating with the positioning means of the take up shaft to position the filter when attached. The filter may include fixing means cooperating with the fixing means of the tray.
There is also provided a cylinder cleaning apparatus including the brush unit which comprises the brush roller for cleaning the cylinder. The apparatus comprises an opening through which effluent is discharged from the brush unit, the effluent including the cleaning liquid and the impurities, and a filter disposed in the opening, the effluent being filtrated by the filter.
The opening may be formed in the brush unit, the filter being mounted on the brush unit to be disposed in the opening.
The apparatus may further comprise a tray disposed beneath the brush unit, the opening being formed in the tray, the filter being mounted on the tray to be disposed in the opening, the effluent being received in the tray after filtrated by the filter.
Referring now to the drawings,
The brush roller 4 may be rotated reversely to clean the cylinder 6.
The brush unit 2 further includes a spray bar or nozzles 12 for spouting the cleaning liquid comprising solvent and water which are directed to the brush roller 4 and the cylinder 6 by a cover plate 16 and a hood 18, as also in the case of the apparatus of
The brush unit 2 further includes an opening 28 formed therein. Effluent is discharged from the brush unit 2 through the opening 28, the effluent including the cleaning liquid and the impurities. The opening 28 is formed downstream of the flipper bar 24 in the rotating direction of the brush roller 4. The brush unit 2 further includes a filter 30 disposed and installed in the opening 28 so that the effluent can be filtrated by the filter 30. The filter 30 is made of a woven or nonwoven fabric, net or perforated film. The fabric should be composed of synthetic fibers, natural fibers, metal wires or the mixture thereof to be free of oil impregnation, oil absorbency, lipophilic, water impregnation, water absorbency and hydrophilic.
The apparatus further includes a tray 20 disposed beneath the brush unit 2 so that the effluent can be discharged from the brush unit 2 to be received in the tray 20, as also in the case of the apparatus of
Accordingly, in the apparatus, the effluent can be received in the tray 20 after filtrated by the filter 30. The effluent is then received in the additional tray 34 and directed into the drain pipe. As a result, no sludge can be grown from the effluent received in the tray 20 and the additional tray 34 after filtrated by the filter 30. It is therefore not required to clean the tray 20 and the additional tray 34 of sludge. In addition, no sludge can be grown from the effluent and adhered to and deposited on the inner surface of the drain pipe, the drain pipe being not clogged with sludge. It is therefore not required to clean the drain pipe of sludge. The operator is not forced to do dirty work taking labours and times. It is also not required to exchange the drain pipe for now one.
Furthermore, the apparatus includes a cover frame or cross frame 14 disposed opposite to the cylinder 6 with respect to the brush roller 4. The spray bar 12 is mounted on the cover frame 14 which is disposed between and mounted on the side frames to extend longitudinally of the brush roller 4, as in the case of the cross frame 14 of
The cover frame 14 further includes an inclined surface 38 extending downwardly from the lower edge of the curved surface 36 to be inclined away from the cylinder 6 with respect to a vertical plane. The curved surface 36 and the inclined surface 38 are disposed downstream of the flipper bar 24. Sludge is therefore not adhered to and deposited on the inclined surface 38 but moved down along the inclined surface 38 to be dropped onto the filter 30 when the inclined surface 38 is splashed with the effluent flipped from the brush roller 4 by the flipper bar 24. The operator is not required to clean the inclined surface 38 of sludge.
The brush roller 4 is rotated about a center line extending along a vertical plane. The flipper bar 24 is disposed near the vertical plane so that the effluent can be flipped from the brush roller 4 by the flipper bar 24 to be directed into the opening 28.
The filter 30 may be installed in the opening 28 to extend the vicinity of a tangent L which extends tangentially to the brush roller 4 and the cylinder 6 at the contact position P, as shown in
In a preferred embodiment shown in
In the embodiment, the filter 30 comprises a continuous web held by and fed from a holder which comprises a core 42 about which the filter 30 is wound so that a supply roll 44 can be formed by the filter 30, the core 42 being disposed between and mounted on the side frames for rotation. The filter 30 may be arranged to be held by and fed from a holder other than the core 42. The stay 26 has a reversed U-shaped channel cross section in which an inside space is formed, the filter 30 being held by the holder to be accommodated in the inside space. The brush unit 2 further includes a take up means comprising a take up shaft 46 disposed at the back of the cover frame 14 for taking up the used filter 30. The take up shaft 46 may be rotated manually or automatically to take up the used filter 30.
The filter 30 may comprise a sheet.
The filter 30 may comprise a perforated plate including perforations 47, as shown in
In other embodiment shown in
In other embodiment shown in
In other embodiment shown in
In the embodiment, the effluent is received in the tray 20 after filtrated by the filter 30. Accordingly, no sludge can be grown from the effluent received in the tray 20. It is therefore not required to clean the tray 20 of sludge. The filter 30 can be removed from the tray 20 for disposal at intervals by the hooks 58 pivotally moved about the hinge means 60 to be disengaged from the holes 54, the hooks 56 being then disengaged from the holes 56.
The tray 20 may include the hooks 56 and 58 which are mounted not on the side surfaces but the end surfaces thereof and engaged with the holes 54 so that the filter 30 can be mounted on the tray 20 to be disposed in the opening 52, as shown in
In other embodiment shown in
In other embodiment shown in
In other embodiment shown in
As to the take up means comprising the take up shaft 46 for taking up the used filter 30, positioning means should be formed on the take up shaft 46 for positioning the filter 30 when attached to the take up shaft 46. The positioning means may comprise at least one of the protrusions 72 formed on the take up shaft 46, as shown in
The brush unit 2 should include detecting means for detecting the decrease or exhaustion of the filter 30 held by the holder. The holder may comprise the case 62 in which the supply roll 44 is received, as shown in
The fingers 76 may be disposed in the case 62 in which the filter 30 is folded and received, as shown in
The detecting means may comprise an optical sensor disposed in the case 62 to detect a light reflected from the filter 30. This can also detect the decrease or exhaustion of the filter 30.
The brush unit 2 should include adjustment means by which the flipper bar 24 is moved for adjustment of position. The adjustment means may comprise bolts 82 and 84, as shown in
The stay 26 may include elongated slots 86 formed therein, as shown in
The tray 20 may include absorbent material 90 comprising a sheet laid along the bottom of the tray 20 for absorbing the effluent for disposal, as shown in
In other embodiment shown in
In other embodiment shown in
In the embodiment of
The tray 20 may include the detecting means shown in
The brush unit 2 may be arranged to clean the cylinder 6 without utilizing the cleaning liquid. The cylinder 6 includes the outer surface to which impurities are adhered. In this case, a sheet or continuous web may be installed in an opening so that the impurities can be removed from the outer surface by the brush roller 4 to be directed into the opening and received by the sheet or continuous web, according to the invention.
Number | Date | Country | Kind |
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2001-133566 | Apr 2001 | JP | national |
Number | Date | Country | |
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Parent | 10131773 | Apr 2002 | US |
Child | 11065683 | Feb 2005 | US |