Cylinder cleaning device and cylinder cleaning fabric used therefor

Information

  • Patent Grant
  • 6823789
  • Patent Number
    6,823,789
  • Date Filed
    Tuesday, April 17, 2001
    23 years ago
  • Date Issued
    Tuesday, November 30, 2004
    20 years ago
Abstract
Divided shaft members constitute a cleaning fabric take-up shaft, and are secured at both ends by shaft member fixing means that is attached to a side plate. Shaft member fixing portions include a shaft end supporter, for supporting the end of the shaft member, and a plug that is fitted to a shaft receiving section. A wedge portion is provided, which runs across the center of the shaft end supporter and is projected linearly. When this wedge portion is inserted between the shaft members, the diameter of the shaft is increased. At this time, the winding of the cleansing fabric is performed. To dispose of the wound cleaning fabric, the shaft members are detached from the shaft member fixing portions and the wedge is extracted from the shaft members, so that the diameter is reduced, and the cleaning fabric is disengaged from the shaft members. As a result, the cleaning fabric take-up shaft can be removed from the cleaning fabric roll.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a cylinder cleaning device for cleaning the surfaces of various cylinders and rolls in an offset printer, and in particular, to a cylinder cleaning device, wherein the structures of cleaning fabric and of a take-up shaft assembly, for winding a waste cleaning fabric, are corruptible in consonance with changes in a diameter of the shaft, configuration and a circumference of the shaft, that can facilitate performance of a disposal process for used cleaning fabric that is wound around a shaft.




2. Related Arts




Generally, in a conventional cylinder cleaning device that uses a cleaning fabric to clean the surface of a blanket cylinder, etc., of an offset printer, the cleaning fabric is fed from a cleaning fabric supplying element that is formed into a roll, or that is reversibly folded, and is pressed against the outer circumference of the cylinder to clean it. After that, the used cleaning fabric is wound around a take-up shaft as the surface of the cylinder is cleaned. As is shown in

FIG. 95

, belt shaped cleaning fabric


3


that is wound around a core, or that is fan-folded, is used. To form a cleaning fabric roll, the cleaning fabric


3


is wound around a take-up shaft


6


that has on its surface multiple tiny pointed protrusions


6




a


. The take-up shaft assembly is proposed in, for example, Japanese Utility Model Laid-Open No. Hei 5-60843. A plurality of rows of raised and recessed portions are alternately formed around this type of take-up shaft.




When cleaning fabric, from a cleaning fabric supplying element that is attached to a cylinder cleaning device is to be wound around a take-up shaft in order to prepare for cleaning, this must be performed with a cylinder cleaning device that is installed near the cylinder of a printer. Especially because a current printer is compactly made, there is only a narrow space available in which to perform the above process. In addition, without shifting the cleaning fabric on the take-up shaft while it is being wound, it is difficult to wind a wide cleaning fabric (e.g., about 170 cm for newspapers) that passes through a small gap (about 3 cm) between a cylinder surface and a cylinder cleaning device so that no loose portion appears around the take-up shaft, and so that the widthwise side edge of the cleaning fabric is aligned. That is, it is not easy to wind the cleaning fabric around the take-up shaft while keeping the side edge of the cleaning fabric perpendicular to the shaft (to maintain a right angle); how well this procedure is performed depends on the skill of an operator.




When the take-up shaft around which a used cleaning fabric is wound is removed from the cylinder cleaning device, in order to dispose of the fabric roll, the cleaning fabric must be unrolled manually. Since the used cleaning fabric holds ink, a worker tends to become dirty while unrolling it, and as the unrolled used cleaning fabric is easily contaminated and bulky, it is difficult to handle.




SUMMARY OF THE INVENTION




It is therefore one object of the present invention to provide a cylinder cleaning device that has a cleaning fabric take-up shaft assembly that permits a take-up shaft to be easily removed from a cleaning fabric roll.




It is another object of the present invention to provide cleaning fabric that can be accurately and easily attached to a cleaning fabric take-up shaft assembly.




It is an additional object of the present invention to provide a waste cleaning fabric processing method whereby waste cleaning fabric can be removed from a take-up shaft and can be disposed of as a roll of the waste cleaning fabric.




According to the present invention, a cylinder cleaning device for cleaning a circumferential surface of a cylinder by pressing a cleaning fabric passed between cleaning fabric supplying element for the cleaning fabric and cleaning fabric take-up shaft assembly for taking up the cleaning fabric against the circumferential surface of the cylinder, comprises:




a frame; and




the cleaning fabric take-up shaft assembly, supported by the frame, that includes a mechanism for mechanically changing a condition where the cleaning fabric, which has been taken up around the cleaning fabric take-up shaft assembly, is in contact with the cleaning fabric take-up shaft assembly.




Preferably, the assembly has a mechanical structure for changing a diameter of the cleaning fabric take-up shaft assembly, a mechanical structure for changing a configuration of the cleaning fabric take-up shaft assembly, or a mechanical structure for changing a circumference of the cleaning fabric take-up shaft assembly.




Since provided for the take-up shaft assembly is an assembly for mechanically changing a condition at an area where the cleaning fabric take-up shaft assembly contacts the cleaning fabric that is, wound around it, its diameter can be reduced after the cleaning fabric has been wound. As a result, the winding force with which the cleaning fabric is applied to the take-up shaft is extremely reduced. Therefore, the take-up shaft can be easily removed from the cleaning fabric roll.




Since the used cleaning fabric is disposed of as a roll, operating efficiency is improved, compared with a conventional case where the used fabric must be unrolled to be disposed of and contamination of the periphery and of workers is reduced. In other words, the maintenance is improved.




When the cleaning fabric take-up shaft is constituted by a plurality of divided shaft members, the structure for changing the diameter is simplified and manufacturing costs are reduced.




For the structure where a wedge shaped member is inserted in and extracted from between the components of the take-up shaft, the diameter can be easily increased or reduced, and the increased diameter can be stably maintained.




When engagement means is provided for the cleaning fabric take-up shaft, the winding of the fabric around the take-up shaft is easy, and the winding process can be stably performed at a right angle.




For the structure for engaging cleaning fabric employing a bar member, a groove and a shaft member, a condition where a cleaning fabric roll contacts the outer periphery of the shaft member is changed by removing the bar member from the shaft member, so that the shaft member is easily removed from the cleaning fabric roll. Especially for a structure where bar members are extracted from a plurality of grooves, the condition where the fabric roll contacts the shaft member can be changed more drastically than can that where a bar member is removed from a single groove, and the removal of the shaft member becomes even easier. For a structure where a plurality of bar members are provided at predetermined intervals for a single groove, the bar members engaged at one side end are released from the shaft member, and are brought near each other by the winding force exerted by the cleaning fabric roll. As a result, the circumference of the shaft is reduced and the contact condition between the shaft member and the fabric roll is changed, so that the removal of the shaft member is easy.




When an oblong bar member is employed, after the bar member is released from the shaft member, it is rotated to reduce the circumference of the shaft, so that the shaft member can be easily removed. In addition, when a gap is defined around the bar member, the bar member is shifted to the gap when it is removed from the shaft end to reduce the circumference of the shaft, and thereafter the shaft member is easily removed.




When a long shaft is used, accordingly, the length of a bar member is increased and its removal from a cleaning fabric roll becomes more difficult. It is preferable that such a long shaft have a structure such that an engagement member is provided at the middle portion of a groove to engage the ends of the bar members on one side, or a structure such that bar members are coupled together in the groove. With such an arrangement and such an engagement member, a short bar member can be employed. As a result, the removal of the bar member is facilitated and the operation can be easily implemented from either side of the shaft.




Furthermore, according to the present invention, a cylinder cleaning device, for cleaning a circumferential surface of a cylinder by pressing a cleaning fabric passed between cleaning fabric supplying element for the cleaning fabric and cleaning fabric take-up shaft assembly for taking up the cleaning fabric against the circumferential surface of the cylinder, comprises:




a frame; and




engagement means for engaging means of the cleaning fabric to be engaged at an outer periphery or at a shaft end of the take-up shaft supported by the frame.




With the thus described arrangement, an assembly that easily engages the take-up shaft, and which has a certain strength relative to the rotational direction of the take-up shaft, is provided at a predetermined end portion, or at a location at which the cleaning fabric can be engaged, so that engaging the cleaning fabric with the take-up shaft is easily accomplished, the positioning is accurate, the attachment of the fabric around the take-up shaft can be precisely performed.




When an engagement release mechanism is provided, a phenomenon such that used cleaning fabric sticks to the take-up shaft can be prevented, and the used cleaning fabric roll can be easily removed from the take-up shaft. Especially since the engagement/disengagement function can be implemented by only one mechanism, the device can be simplified.




Reinforcement, or coating or impregnation with low friction material, or with a curing agent, is performed for the portion where the means of the cleaning fabric to be engaged is provided to prevent deformation of that portion, and engagement/disengagement can be stably performed.




The portion that contacts the outer periphery of the take-up shaft on the cleaning fabric side and/or the outer periphery of the take-up shaft are smoothed, and the used cleaning fabric can be removed from the take-up shaft and can be disposed of as a roll. Thus, the handling of the used cleaning fabric is improved.




In the structure where the engagement means is provided for the member of the cleaning fabric to be engaged, which is at the outer periphery of the take-up shaft, the member to be engaged with which the used cleaning fabric is wound is removed from the take-up shaft, and from the outside is pushed toward the center to reduce the diameter of the take-up shaft, and make it possible to remove the member to be engaged.




Further, according to the present invention, cylinder cleaning fabric is wound into a roll or is fan-folded, and has means to be engaged, which engages engagement means on a take-up shaft that is installed in a cylinder cleaning device.




Preferably, a cleaning fabric, or a connection member contiguous with the cleaning fabric, has a smooth portion that contacts an outer surface of a take-up shaft, and a hole, a slit, a cut, or a cut-out strip is formed at or near the end of the fabric.




As another method, a cleaning fabric mounting element is provided on the cleaning fabric side. The cleaning fabric mounting element is constituted by one or more bar members, or string members attached to a cleaning fabric, or to a member that is added to the cleaning fabric. Further, a cleaning fabric mounting element obtained by processing a cleaning element, or a member added to the cleaning fabric, is provided.




A cleaning fabric is easily wound around a take-up shaft by engaging the means to be engaged of the cleaning fabric with the above described engagement means, and a right angle can be stably maintained.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is front view of a cleaning fabric take-up shaft according to one embodiment of the present invention;





FIG. 2A

is an exploded front view of a shaft member;





FIG. 2B

is an exploded side view of the shaft member;





FIG. 3

is diagram for explaining a diameter attained by the shaft member,





FIG. 4

is a diagram for explaining a shaft member fixing portion;





FIG. 5A

is a cross-sectional view taken along line A—A in

FIG. 1

;





FIG. 5B

is a cross-sectional view taken along line B—B in

FIG. 1

,





FIG. 6

is a diagram for explaining when a cleaning fabric take-up shaft is removed from a cleaning fabric roll;





FIG. 7

is a front view of a cleaning fabric take-up shaft according to another embodiment of the present invention;





FIG. 8

is a plan view of a shaft member;





FIG. 9

is a diagram for explaining how a cleaning fabric take-up shaft is removed from a cleaning fabric roll;





FIG. 10

is a front view of a modification of the take-up shaft for changing the diameter of a cleaning fabric take-up shaft;





FIG. 11

is a diagram for explaining a condition where a cleaning fabric take-up shaft is removed from a cleaning fabric roll;





FIG. 12

is a side front view of a cleaning fabric take-up shaft according to an additional embodiment of the present invention;





FIG. 13

is a front plan view of the take-up shaft in

FIG. 12

;





FIG. 14

is a front view of a plug,





FIG. 15

is a plan view of the plug;





FIG. 16

is a left side view of the plug;





FIG. 17A

is a cross-sectional view taken along line C—C in

FIG. 12

;





FIG. 17B

is a cross-sectional view taken along line D—D in

FIG. 12

;





FIG. 18

is a diagram for explaining how a cleaning fabric take-up shaft is removed from a cleaning fabric roll;





FIG. 19

is a diagram showing a modification of a cleaning fabric take-up shaft having a shell member;





FIG. 20

is a cross-sectional view taken along line F—F in

FIG. 19

;





FIG. 21

is a cross-sectional view taken along line G—G in

FIG. 19

,





FIGS. 22A and 22B

are diagrams for explaining how a cleaning fabric take-up shaft is removed from a cleaning fabric roll;





FIG. 23

is a diagram showing another modification of the cleaning fabric take-up shaft having a shell member;





FIG. 24

is a diagram showing an additional modification of the cleaning fabric take-up shaft having a shell member;





FIG. 25

is a cross-sectional view of a cleaning fabric take-up shaft according to a further embodiment of the present invention;





FIG. 26

is a cross-sectional view taken along line H—H in

FIG. 25

;





FIG. 27

is a cross-sectional view for explaining how a cleaning fabric take-up shaft is removed from a cleaning fabric roll;





FIG. 28

is a cross-sectional view of a modification of the embodiment shown in

FIG. 25

;





FIG. 29

is a cross-sectional view taken along line I—I in

FIG. 28

;





FIG. 30

is a cross-sectional view for explaining how a cleaning fabric take-up shaft is removed from a cleaning fabric roll;





FIG. 31

is a plan view of a cleaning fabric take-up shaft according to still another embodiment of the present invention;





FIG. 32

is a perspective view of a bar member unit;





FIG. 33

is a perspective view of a shaft member,





FIG. 34

is a diagram viewed along line J—J in

FIG. 31

;





FIG. 35

is a diagram viewed along line K—K in

FIG. 31

;





FIG. 36

is an explanatory diagram for the positioning of cleaning fabric;





FIG. 37

is an explanatory diagram for the positioning of the cleaning fabric after it has been completed;





FIG. 38

is a diagram for explaining the use of the cleaning fabric take-up shaft in the embodiment shown in

FIG. 31

;





FIG. 39

is a cross-sectional view taken along line L—L in

FIG. 38

;





FIG. 40

is an explanatory diagram for the process for extracting a bar member unit;





FIG. 41

is an explanatory diagram for the movement of the bar member by the winding force exerted by a cleaning fabric roll;





FIG. 42

is a diagram for explaining a modification of the embodiment shown in

FIG. 31

;





FIGS. 43A and 43B

are explanatory diagrams for another modification;





FIGS. 44A and 44B

are explanatory diagrams for another modification;





FIGS. 45A and 45B

are explanatory diagrams for an additional modification;





FIGS. 46A and 46B

are side views of one part of a cleaning fabric take-up shaft according to another additional embodiment of the present invention, viewed from one end of the shaft;





FIGS. 47A and 47B

are side views of one part of a cleaning fabric take-up shaft having a bar member with a square cross section;





FIGS. 48A and 48B

are side views of one part of a cleaning fabric take-up shaft having a bar member with an oblong cross section;





FIG. 49

is a plan view of a cleaning fabric take-up shaft according to a still another embodiment of the present invention;





FIG. 50

is a diagram viewed along line M—M in

FIG. 49

;





FIG. 51

is a perspective view of a bar member unit that is to be attached to the cleaning fabric take-up shaft shown in

FIG. 49

;





FIG. 52

is a plan view of the cleaning fabric take-up shaft assembly to which the bar member unit is attached;





FIG. 53

is a plan view of a modification of the embodiment in

FIG. 49

;





FIG. 54

is a cross-sectional view taken along line N—N in

FIG. 53

;





FIG. 55

is a plan view of another modification of the embodiment in

FIG. 49

;





FIG. 56

is a perspective view of a bar member unit to be attached to the cleaning fabric take-up shaft in

FIG. 55

;





FIG. 57

is a side view of another example of the coupling structure of the bar member;





FIG. 58

is a cross-sectional view taken along line P—P in

FIG. 57

;





FIGS. 59A and 59B

are a top view and a side view of an additional example of the coupling structure of the bar member,





FIG. 60

is a cross-sectional view taken along line Q—Q in

FIG. 59B

;





FIG. 61

is a perspective view of a cleaning fabric take-up shaft according to yet another embodiment of the present invention;





FIG. 62

is a front view of a shaft receiving section including the cleaning fabric take-up shaft;





FIG. 63

is a diagram for explaining cylinder cleaning fabric;





FIG. 64

is a diagram for explaining an example of a cleaning fabric mounting element;





FIG. 65

is a diagram for explaining another example of the cleaning fabric mounting element;





FIG. 66

is a diagram for explaining an additional example of the cleaning fabric mounting element;





FIG. 67

is a diagram for explaining a further example of the cleaning fabric mounting element;





FIG. 68

is a diagram for explaining still another example of the cleaning fabric mounting element;





FIGS. 69A

,


69


B and


69


C are diagrams for explaining a yet another example of the cleaning fabric mounting element;





FIGS. 70A

,


70


B and


70


C are diagrams for explaining an assembly of the cleaning fabric take-up shaft and the cleaning fabric mounting element;





FIGS. 71A

,


71


B, and


71


C are diagrams for explaining example structures of the outer periphery of the cleaning fabric take-up shaft;





FIGS. 72A through 72D

are diagrams for explaining other examples of the cylinder cleaning fabric;





FIG. 73

is a perspective view of an engagement mechanism between the cleaning fabric and the take-up shaft;





FIGS. 74A through 74F

are diagrams of modifications of a portion of the cleaning fabric to be engaged;





FIG. 75

is a perspective view of a modification of the engagement mechanism;





FIG. 76

is an explanatory diagram for another modification of the engagement mechanism,





FIG. 77

is an explanatory diagram for an additional modification of the engagement mechanism;





FIG. 78

is an explanatory diagram for a further modification of the engagement mechanism;





FIG. 79

is an explanatory diagram for still another modification of the engagement mechanism;





FIG. 80

is an explanatory diagram for yet another modification of the engagement mechanism;





FIG. 81

is an explanatory diagram for a still further modification of the engagement mechanism;





FIG. 82

is a perspective view of another example of the engagement mechanism;





FIG. 83

is a perspective view of an additional example of the engagement mechanism;





FIG. 84

is a perspective view of a further example of the engagement mechanism;





FIG. 85

is an explanatory diagram showing a modification of the example engagement mechanism in

FIG. 84

;





FIG. 86

is an explanatory diagram showing another modification of the example engagement mechanism in

FIG. 84

;





FIG. 87

is a side view of a disengagement mechanism between the cleaning fabric and the take-up shaft;





FIG. 88

is a perspective view of a disengagement tool;





FIGS. 89A

,


89


B and


89


C are diagrams for explaining a disengagement process;





FIG. 90

is an explanatory diagram for an example engagement/disengagement mechanism;





FIG. 91

is a partial enlargement diagram of

FIG. 90

;





FIG. 92

is a perspective view of another example of the engagement/disengagement mechanism;





FIG. 93

is a left side view of the mechanism in

FIG. 92

,





FIG. 94

is an explanatory diagram for a modification of the engagement/disengagement: mechanism;





FIG. 95

is an explanatory drawing showing a conventional cleaning fabric take-up shaft;





FIG. 96

is a cross-sectional view of the schematic arrangement of a cylinder cleaning device; and





FIG. 97A

is a front view of a cleaning fabric take-up shaft according to another embodiment of the present invention.





FIG. 97B

is a diagram viewed along line R—R in FIG.


97


A.





FIG. 97C

is a diagram viewed along line S—S in FIG.


97


A.





FIG. 97D

is a side view of a bar member.





FIG. 97E

is a cross-sectional view taken along line T—T in FIG.


97


A.





FIG. 98

is a cross-sectional view showing a modification of a shaft member.





FIG. 99

is a cross-sectional view showing a modification of a shaft member in a first position.





FIG. 100

is a cross-sectional view showing a modification of a shaft member in a second position.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The preferred embodiments of the present invention will now be described while referring to the accompanying drawings.

FIG. 96

is a cross-sectional view of the basic structure of a cylinder cleaning device according to the present invention. The cylinder cleaning device serves as a cleaning unit


2


that is installed facing a cylinder


1


of a printer. The cleaning unit


2


comprises a cleaning fabric supplying element


4


, for feeding cleaning fabric


3


; a cleaning fabric take-up shaft section


5


, for winding the cleaning fabric


3


from the cleaning fabric supplying element


4


; and a cylinder pressing part, for pressing, against the surface of the cylinder


1


, the cleaning fabric


3


that is held taut between the cleaning fabric supplying element


4


and the cleaning fabric take-up shaft section


5


. These components are supported by side plates


9


that are parts of a frame constituting the cleaning unit


2


.




As is shown in

FIG. 96

, the cylinder pressing part supplies compressed air to an inflation member


7




a


that, when inflated, presses the cleaning fabric against the surface of the cylinder


1


. Further, the cylinder pressing part releases air from the inflation member


7




a


to deflate it, as is indicated by a broken line


7




b


, and thus separate the cleaning fabric


3


from the surface of the cylinder


1


.




The cleaning fabric supplying element


4


is used for a roll of the cleaning fabric


3


, or for fan-folded cleaning fabric


3


. Especially, a cleaning fabric roll having a tube core or a bar core, or one that has no core, can be used. The cleaning fabric


3


consists of woven or non-woven cloth, paper or film, or one of them for which some processing has been performed, or another similar material. The processed cleaning fabric can be material impregnated with a liquid, or material impregnated with a liquid and then packaged in a vacuum. The cleaning fabric


3


also includes material coated with a cleaning jelly or a cleaning paste.




The cleaning fabric take-up shaft section


5


is constituted by a cleaning fabric take-up shaft


6


, and a constant distance winding mechanism (not shown) that applies, to the take-up shaft


6


, the rotational force required to wind the cleaning fabric


3


a constant distance around the take-up shaft


6


. A cleaning fabric feeding shaft


8


for supplying the cleaning fabric supplying element


4


, the cleaning fabric take-up shaft


6


and the constant distance winding mechanism are assembled inside the side plates


9


.




A cleaning fabric take-up shaft assembly according to the present invention comprises a plurality of mechanical components to provide an assembly for mechanically changing the condition at the location where the take-up shaft and the cleaning fabric contact each other. In the following explanation, the cleaning fabric take-up shaft assembly is referred to as a “cleaning fabric take-up shaft.”




An explanation will be given for a structure for changing the diameter of the cleaning fabric take-up shaft, which serves as the assembly for mechanically changing the condition at the location where the take-up shaft contacts the cleaning fabric that is wound around it.





FIG. 1

is a front view of a cleaning fabric take-up shaft according to one embodiment of the present invention.

FIG. 2A

is an exploded front view of a shaft member, and

FIG. 2B

is an exploded side view of the shaft member. In this embodiment, a plurality of divided shaft members, such as two or three shaft members, are fixed at either end to provide a cleaning fabric take-up shaft. In this embodiment, two divided shaft members are employed to explain the structure used to change the diameter of the cleaning fabric take-up shaft, but three divided shaft members can also be employed.




The cleaning fabric take-up shaft


6


has two separate half cylindrical shaft members


6


A and


6


B. Both ends of the shaft members


6


A and


6


B are secured by shaft member fixing means that is attached to the side plate


9


. As is shown in

FIG. 2

, the shaft members


6


A and


6


B have substantially semicircular cross sections obtained by cutting through a cylinder and removing a portion having a predetermined width, a. When the cut faces of the shaft members are abut against each other, a diameter, d of the cylinder is smaller than a diameter, D, as is shown in FIG.


3


. Cut-down portions


6




a


and


6




b


are formed at either end of each of shaft members


6


A and


6


B.




The shaft member fixing section


10


comprises a first shaft member fixing portion


10


A, for securing one end of each shaft member, and a second shaft member fixing portion


10


B, for securing the other end of each shaft member. The structure used in common for the first and the second shaft member fixing portions


10


A and


10


B will now be described while referring to FIG.


4


. Each of the shaft member fixing portions


10


A and


10


B includes a shaft end supporting section


11


, for supporting the ends of the shaft member


6


, and a plug


13


that is to be loaded into a bearing member


20


. In the shaft end supporting section


11


are provided a ring convex portion


11




a


into which the cut-down portions


6




a


and


6




b


of the shaft members


6


A and


6




b


are inserted, and a linear wedge convex portion


12


having a predetermined width that extends across the center of the circle formed by the ring convex portion


11




a


. The polygonal plug


13


is provided on the rear face of the shaft end supporting section


11


for insertion into the shaft receiving section


20


. A pin hole


14


is formed in the plug


13


. An operating knob


21


for a connecting pin


26


, which is inserted into the pin hole


14


in the plug


13


, is provided for a left shaft receiving section


20


A in FIG.


1


. In this case, as is shown in

FIG. 5B

, a polygonal plug receiving hole


28


, into which the plug


13


is inserted, is formed for a right shaft receiving section


20


B. A spring


27


is used to drive the connection pin


26


into a groove


25


.





FIGS. 5A and 5B

are examples of the shaft receiving section. The shaft receiving sections


20


A and


20


B are constituted by a shaft supporter


22


fixed to the side plate


9


, and a rotary shaft


23


rotatably attached to the shaft supporter


22


. The rotary shaft


23


has a shaft coupling


24


to which is coupled the cleaning fabric take-up shaft


6


. To feed the cleaning fabric


3


a constant distance, the rotary shaft


23


of the shaft receiving section


20


B is coupled via an arm with a rotation mechanism (not shown), i.e., a piston for an air cylinder, for the cleaning fabric take-up shaft


6


. The horizontal open groove


25


is formed in a shaft coupling


24


for the left shaft receiving section


20


A. The connection pin


26


is formed so that it can be retracted into a groove perpendicular to the groove


25


. The operating knob


21


is attached to the end of the connection pin


26


.




The assembling and the removal of the cleaning fabric take-up shaft


6


will now be described. First, for assembling the take-up shaft


6


, both ends of the shaft members


6


A and


6


B are inserted into the ring convex portion


11




a


of the shaft member fixing portions


10


A and


10


B. At this time, as is shown in

FIG. 1

, the wedge portion


12


is inserted between the shaft members


6


A and


6


B to define a gap, g having a predetermined width, and to provide a larger diameter. In this condition, the plug


13


of the right shaft member fixing portion


10


B is fitted into the shaft receiving section


20


B. Then, the position of the plug


13


of the shaft member fixing portion is moved closer to the shaft receiving section


20


B, and is inserted into the groove


25


from the side. Following this, the connection pin


26


is inserted into the hole


14


of the plug


13


to couple together the plug


13


of the shaft member fixing portion


10


A and the shaft receiving section


20


B.




The used cleaning fabric


3


that is wound around the cleaning fabric take-up shaft


6


is disposed of by removing the shaft member fixing portion


10


from the shaft receiving section


20


. More specifically, the connection pin


26


is extracted by operating the knob


21


, and the plug


13


is removed from the shaft receiving section


20


. Then, the plug


13


of the shaft member fixing portion


10


on the other end is removed from the shaft receiving section


20


. Thereafter, the shaft member fixing portion


10


is removed, and the wedge


12


is extracted from between the shaft members


6


A and


6


B. As a result, the shaft members


6


A and


6


B approach each other, i.e., they move until they are positioned as is shown in

FIG. 6

, and the diameter of the take-up shaft


6


is reduced. Following this, when the end of the shaft assembly is hit, the cleaning fabric take-up shaft


6


pops out of cleaning fabric roll


100


, and can then be pulled out by grasping it at its end. In this manner, the cleaning fabric take-up shaft


6


can be removed from the cleaning fabric roll


100


, which thereafter is easily disposed of




In

FIG. 7

is shown another embodiment for the structure for changing the diameter of the cleaning fabric take-up shaft


6


.

FIG. 8

is a plan view of shaft members. In this embodiment, means for changing the diameter is provided on the faces of the divided shaft members that are positioned opposite each other. The means for changing the diameter includes one or more recessed portions


30


, which are formed on a shaft member


6


A, and protrusions


31


, which are formed on another shaft member


6


B. The protrusions


31


are appropriately shaped and sized so that they can fit into the recessed portions


30


. As is shown in

FIG. 7

, the positions of the recessed portions


30


and the protrusions


31


are shifted when the ends of the shaft


6


are secured by the shaft member fixing portion


10


. And since when the protrusions


31


are shifted they contact areas outside the recessed portions


30


of the facing shaft member


6


A, a gap is formed between the shaft members


6


A and


6


B that is equivalent to the height of the protrusions


31


, and the diameter of the take-up shaft


6


is increased. Basically, the assembling and removal of the cleaning fabric take-up shaft


6


are performed in the sue manner as in the first embodiment. The only difference is that the shaft members


6


A and


6


B are moved in the axial direction to reduce the diameter. When the cleaning fabric take-up shaft


6


is to be removed from the cleaning fabric roll


100


, as is shown in

FIG. 9

, the shaft member fixing portion is removed. Then one, or both, of the shaft members


6


A and


6


B is moved in a direction indicated by an arrow, and the protrusions


31


are inserted into the recessed portions


30


and reduce the diameter. Thereafter, the end of the shaft that projects from the cleaning fabric roll


100


is grasped and the take-up shaft


6


is pulled out of the roll


100


.




In

FIG. 10

is shown a modification of the structure for changing the diameter that involves the moving of one, or both, of the shaft members in the axial direction. This modification provides means for changing the diameter by using shaft members having inclined faces that are positioned opposite each other. The means for changing the diameter is acquired by longitudinally cutting a solid-core cylinder, at a predetermined angle relative to the center line, to form wedge-shaped shaft members having semicircular cross sections.




In order to remove the cleaning fabric take-up shaft


6


from the cleaning fabric roll


100


, as is shown in

FIG. 11

, the shaft member fixing portion


10


is removed, and one, or both, of the shaft members


6


A and


6


B is moved in a direction indicated by an arrow. Since the relative position of the shaft members


6


A and


6


B is altered because of the movement along the inclined faces, the diameter is reduced. Then, the end of the shaft that projects from the cleaning fabric roll


100


is grasped and pulled out.




Although in this example the protrusions


31


are integrally formed on the shaft member


6


B, the protrusions


31


may be formed separately and then secured to the shaft member by small screws.





FIG. 12

is a front view of a cleaning fabric take-up shaft according to an additional embodiment of the present invention.

FIG. 13

is a left side view of the take-up shaft in

FIG. 12. A

cleaning fabric take-up shaft


6


has an elongated solid axle portion


40


, which corresponds to the length of a cylinder to be cleaned, and a semicircular shell member


50


, which covers almost all the outer periphery of the axle portion


40


. The shell member


50


is rotatably provided relative to the axle portion


40


. Plug insertion holes


41


are formed at either end in the center of the axle portion


40


. Plugs


42


are inserted into the plug insertion holes


41


and can be moved in the axial direction.




As is shown in

FIG. 14

, the plugs


42


each have a core insertion portion


42




a


, which is fitted into the axle portion


40


; a coupling portion


42




b


, for a shaft receiving section that is near a side plate; and a jaw portion


42




c


, which is located between the core insertion portion


42




a


and the coupling portion


42




b


. The jaw portion


42




c


abuts upon the end face of the axle portion


40


. As is shown in

FIG. 15

, a pin hole


42




d


is formed in and passes through the core insertion portion


42




a


in a direction perpendicular to the direction in which the plug


42


is moved. A plug: connection pin


43


(see

FIG. 12

) is inserted into the pin hole


42




d


and so secured therein that both ends project outward beyond the outer periphery of the core insertion portion


42




a


of the plug


42


.




As is shown in

FIG. 12

, an elongated through hole


44


that is formed in the axle portion


40


is extended in its longitudinal direction, and the ends of the plug connection pin


43


project outward into the groove hole


44


. Constrained by the elongated through hole


44


and the connection pin


43


, the plug


42


can be moved only along the center line of the axle portion


40


, and there is no play at the coupling of the plug


42


and the axle portion


40


. A spring


45


is located between the core insertion portion


42




a


and the axle portion


40


, and constantly urges the plug


42


in the direction in which it projects from the axle portion


40


. In

FIG. 12

the plug


42


is shown pressed fully inward to the axle portion


40


, i.e., the spring


45


is compressed.




In the coupling portions


42




b


of the plugs


42


are coupling holes


42




e


into which are inserted connection pins that are formed on shaft couplings


24


. The coupling portions


42




b


are detachably secured to the shaft couplings


24


of the shaft receiving sections, which are provided for the side plate


9


. For the attachment of the plugs


42


to the shaft couplings


24


, one or both of the plugs


42


are forced inward the axle portion


40


against the pressure exerted by the springs


45


. Then, one of the shaft couplings


24


and one of the coupling portions


42




b


of the plugs


42


are aligned, and the plug


42


is fitted into the shaft coupling


24


by the pressure exerted by the springs


45


. Then the other plug


42


is inserted into the groove


25


of the other shaft coupling


24


from the side. Following this, the connection pins


26


(see

FIG. 5

) formed in the shaft couplings


24


are inserted into the plug coupling holes


42




c


, and secured. A plug coupling portion


42




b


has a polygon shape


42




f


, for which the outer faces are cut as shown in

FIG. 16

, and correspond to the shape of a shaft coupling


24


so that the rotational force of winding can be precisely transmitted to the plug


42


, i.e., so that no rotational movement occurs between the plug coupling portion


42




b


and the shaft coupling


24


.




A pair of wedges


42




g


are formed opposite each other on the jaw portion


42




c


and extend in the axial direction of the axle portion


40


. As is shown in

FIGS. 14 and 15

, the wedge members


42




g


are tapered, and on the side of the core insertion portion


42




a


, guide portions


42




h


are formed contiguous with the wedge portions


42




g


to control the movement of the shell member


50


.




The structure of the shell member


50


will be explained in detail while referring to

FIGS. 13 and 18

. The shell member


50


is constituted by two half-cylinder portions, a shell member


50


A and a shell member


50


B. Attached to the outer peripheries of the shell members


50


A and


50


B is perorated metal, the surface of which is so designed that fabric winding is ensured, i.e., multiple perforations are formed thereon that can easily catch the cleaning fabric. The shell members


50


A and


50


B are coupled with respective slide pins


51


, which are formed at several locations in the longitudinal direction of the axle portion


40


, and are movable.




As is shown in

FIGS. 17A and 17



b


, the slide pins


51


each have an extension portion


51




a


on one end. A head


51




b


having a larger diameter than that of the extension portion


51




a


is provided at the end of the slide pin


51


. A slide pin hole


40




a


in the axle portion


40


is formed perpendicular to its axis. On the opposite side of the slide pin hole


40




a


, a hole


40




b


having a larger diameter is concentrically formed with the slide pin hole


40




a


. A spring


52


is positioned between the head


51




b


and the core


40


by inserting the slide pin


51


into the slide pin hole


40




a


from the hole


40




b


. The spring


52


is compressed so that the slide pin


51


is projected outward from the axle portion


40


. In this condition, the shell member


50


is secured by a screw


53


so that it is integrally joined with the slide pin


51


. The shell members


50


A and


50


B are urged toward the outer periphery of the axle portion


40


by the spring


52


.




The assembling and the removal of the cleaning fabric take-up shaft


6


will now be described while referring to

FIGS. 12 and 13

. When the plug


42


is projected outward from the axle portion


40


in direction, n and has reached the limit of its movement, the wedge members


42




g


are detached from the shell member


50


and the shell member


50


is moved closer to the axle portion


40


by springs


52


(see FIGS.


17


A and


17


B). At this time, the edges of the shell members


50


A and


50


B in the longitudinal direction are brought near, i.e., the diameter is reduced. When the plug


42


is moved in the direction m, i.e., when the plug


42


is fitted into the shaft receiving section


20


, as is shown in

FIG. 12

, the wedge members


42




g


enter between the shell members


50


A and


50


B. As a result, as the inclined faces of the wedge members slide along the shell members


50


A and


50


B, the shell members


50


A and


50


B are moved outward against the urging force of the springs


52


. And since at this time the corners at the ends of the shell members


50


A and


50


B move along the guide portions


42




h


, the diameter can be smoothly changed.




In order to extract the cleaning fabric take-up shaft


6


from the cleaning fabric roll


100


, the plugs


42


are removed from the shaft receiving section


20


, and are then projected outward from the axle portion


40


by the force exerted by the springs


45


shown in FIG.


12


. As the plugs


42


are moved in the direction in which the wedge members


42




g


are extracted from between the shell member


50


, as is shown in

FIG. 18

, the shell members


50


A and SOB, which were forcibly separated, are moved toward the axle portion


40


, and the diameter is thus reduced. Then, the plug


42


is pulled in the direction indicated by an arrow in

FIG. 18

, so that the cleaning fabric take-up shaft


6


is removed from the cleaning fabric roll


100


.





FIG. 19

is a diagram showing a modification of the cleaning fabric take-up shaft


6


that has a shell member. In this modification, the edges on one side of two separate shell members are coupled together by a hinge, and the other ends are used to press against the fabric. At both ends of a shell member


50


, a tubular portion


60


A is formed on an edge of a shell member


50


A and a tubular portion


60


B is formed on an edge of a shell member


50


B. A straight pin


61


is then inserted through these tubular portions


60


A and


60


B so that the shell member


50


can be rotated.




One end of the straight pin


61


is fitted in a pin receiving portion


62


and is secured by a small screw


63


. As is shown in

FIG. 20

, a bar shaped fabric holder


65


, which is longer than the axle portion


40


, is sandwiched between the other edges of the shell members


50


A and


50


B. Although the gap between the shell members


50


A and


50


B is expanded a little by the bar-shaped fabric holder


65


, this expansion is restricted by a ring convex portion


64


at the plug


42


, while the cleaning fabric is securely held between the shell member


50


and the of fabric holder


65


. Notched portions


42




i


are formed in jaw portions


42




c


of the plugs


42


, as is shown in FIG.


21


. The ends of the fabric holder


65


are fitted into the notched portions


42




i


for positioning. In this modification, the fabric holder


65


serves as a wedge for increasing the diameter. Also, the fabric holder


65


serves as means for generating a gap between the outer periphery of the axle, portion


40


and the inner periphery of the shell member


50


, and for maintaining a larger diameter.




When the cleaning fabric take-up shaft


6


is to be removed from the cleaning fabric roll


100


shown in

FIG. 22A

, the end of the fabric holder


65


, which is exposed in the notched portion


42




i


of the plug


42


at one end, is struck to project the fabric holder


65


outward from the notched portion


421


of the plug


42


at the other end. Then, the projected end is pulled to remove the fabric holder


65


. And, as is shown in

FIG. 22B

, the shell members


50


A and


50


B rotate inward the axle portion


40


, and a gap is formed between the shell member


50


and the cleaning fabric roll


110


. Thus, the shell member


50


is released from the cleaning fabric roll


100


so that the cleaning fabric take-up shaft


6


can be removed from the cleaning fabric roll


100


.




The arrangement of a cleaning fabric take-up shaft


6


constituted by shaft members and shell members will now be explained.

FIG. 23

is across-sectional view of a portion of a cleaning fabric take-up shaft


6


that corresponds to that in FIG.


17


. The cleaning fabric take-up shaft


6


is an assembly composed of a shaft member having a half cylinder shape shown in

FIG. 1 and a

shell member shown in FIG.


12


. Since the basic structure is the same as the third embodiment, only the characteristic portion will be described.




A shaft member


70


, which is a solid-core structure having a half cylinder shape, has a projecting semicircular axle portion


71


at its center, and has the same plug as in the previous embodiment attached to both ends of the axle portion


71


. A shell member


72


is provided opposite the shaft member


70


so that it covers the axle portion


71


. The shell member


72


is supported by slide pins


73


, which are provided at a plurality of locations in the longitudinal direction of the shaft member


70


and which so run across the axle portion


71


that they are retractable. The shell member


72


is movable relative to the shaft member


70


. Springs


74


are provided on the ends of the slide pins


73


on the shaft member


70


side. The springs


74


constantly act to pull the slide pins


73


into the shaft member


70


.




A wedge shaped member is inserted between the shaft member


70


and the shell member


72


, and to increase the diameter, the shell member


72


is moved outward against the urging force exerted by the springs


74


. In this condition, the winding of the cleaning fabric is performed. To remove the cleaning fabric take-up shaft from the cleaning fabric roll, the wedge member is extracted, and the springs


74


pull the shell member


72


toward the shaft member


70


, so that the diameter is reduced, and the cleaning fabric take-up shaft can be removed from the cleaning fabric roll. In

FIG. 24

is shown a cleaning fabric take-up shaft wherein one end of a shell member is coupled with a shaft member by a hinge. The basic structure is the same as that of the modification shown in

FIG. 19. A

shaft member


70


, which is a solid-core structure having a half cylindrical shape; has a semicircular axle portion


71


projected at its center. Plugs are attached to both ends of the axle portion


71


. A shell member


72


is positioned opposite the shaft member


70


that it covers the axle portion


71


. One edge of the shell member


72


is rotatably attached to the shaft member


70


by a hinge


75


. A wedge member


76


having a bar shape is located between the other edges of the shell member


72


and the shaft member


70


, and the diameter is thereby increased. To secure cleaning fabric to the shaft, either the cleaning fabric is held between the wedge member


76


and the shaft member


70


or the shell member


72


, or means to be engaged, which is provided for the cleaning fabric, that will be described later is caught in a groove


77


that is formed in the longitudinal direction of the outer periphery of the shaft member


70


.




An explanation will be given for a structure for changing the shape of a cleaning fabric take-up shaft, which serves as a mechanism for mechanically changing the condition where the cleaning fabric take-up shaft is in contact with cleaning fabric that is wound around it.




A cleaning fabric take-up shaft with the above structure is shown in

FIG. 25. A

cleaning fabric take-up shaft


6


comprises a hollow cylindrical shaft member


80


, an inflation member


81


provided inside the cylinder


80


, and projection engagement members


82


retractably provided relative to the surface of the outer periphery of the cylinder


80


. A plurality of through holes


83


are formed in the outer periphery of the cylinder


80


. The projection engagement members


82


are projected outward through the through holes


83


.




The inflation member


81


is expanded/shrunk by supplying/discharging air at one end of the shaft member


80


. When the inflation member


81


is expanded, the engagement members


82


are projected as is shown in FIG.


26


. When the inflation member


81


is shrunk, the engagement members


82


are retracted inside the shaft member


80


, as is shown in FIG.


27


.




When the projection engagement members


82


are projected outward from the shaft member


80


by the expansion of the inflation member


81


, the cleaning fabric is wound. When the cleaning fabric take-up shaft


6


is to be removed from a cleaning fabric roll


100


, the inflation member


81


is shrunk by discharging air from it, and the cleaning fabric is released from the projection engagement members


82


. Thus, as is shown in

FIG. 27

, a gap is formed between the shaft member


80


and the cleaning fabric roll


100


, so that the cleaning fabric take-up shaft


6


can be easily removed.




A modification is shown in FIG.


28


. In this modification, an expandable/shrinkable cylindrical engagement member


84


is located on the outer periphery of a shaft member


80


. The engagement member


84


is coupled with a moving members


85


, which are moved by the expansion/shrinkage of the inflation member


81


, which is internally provided in the shaft member


80


. The engagement member


84


is formed of elastic material. As is shown in

FIG. 29

, the engagement member


84


, one part of which is cut off, is deformed by extending or retracting the moving member


85


, and the diameter is increased or reduced. The surface of the outer periphery of the engagement member


84


is smoothed to ensure that it engages the cleaning fabric.




To remove the cleaning fabric take-up shaft


6


from a cleaning fabric roll


100


, the inflation member


81


is shrunk by discharging air therefrom, and the cleaning fabric is disengaged from the engagement member


84


. When a gap is formed between the shaft member


80


and the cleaning fabric roll


100


, as is shown in

FIG. 30

, the cleaning fabric take-up shaft


6


can be easily removed.




A cleaning fabric take-up shaft according to still another embodiment is shown in FIG.


31


.

FIG. 32

is a perspective view of a bar member unit, and

FIG. 33

is a perspective view of a shaft member.

FIG. 34

is a diagram viewed from line J—J in

FIG. 31

, and

FIG. 35

is a diagram viewed from line K—K in FIG.


31


. In this embodiment, as a mechanism for mechanically changing the condition where the cleaning fabric take-up shaft is in contact with the cleaning fabric that is wound around it, ends of both bar members are fitted into the end of a shaft member. A groove having a predetermined width is formed in the outer periphery of the shaft member in the axial direction. The bar members are fitted into the groove in the shaft member. To wind the cleaning fabric, a condition where the cleaning fabric contacts part of the outer periphery of the bar member is produced.




In

FIG. 31

, a cleaning fabric take-up shaft


6


comprises a shaft member


110


and bar members


111


A and


111


B that extend along the entire length, or almost the entire length, of the shaft member


110


. A groove


112


is formed in the outer periphery of the shaft member


110


in the axial direction. The bar members


111


A and


111


B are located in the groove


112


. Engagement holes


113


are formed in one end of the shaft member


110


, and an end plate


114


is fixed to the, other end at the position of the groove


112


. Engagement holes


115


are formed in the end plate


114


at the position corresponding to the end of the groove


112


, and ends


111




a


and


111




b


of the bar members


111


A and


111


B are inserted into the engagement holes


115


. Therefore, the end plate


114


serves as a hook member for holding the ends


111




a


and


111




b


of the bar members


111


A and


111


B, while the engagement holes


115


serve as bar member engagement portions.




The bar members


111


A and


111


B are fixed by screws to a support plate


116


. A bar member unit


111


is provided by integrally forming the bar members


111


A and


111


B and the support plate


116


. When the support plate is fitted onto the shaft member


110


, the bar members


111


A and


111


B are positioned with a predetermined interval between them and parallel to the bottom face of the shaft member


110


. Engagement projections


111




a


and


111




b


are formed at the ends of the bar members


111


A and


111


B on one side, so that they can be fitted into the engagement holes


115


in the end plate


114


. Engagement protrusions


117


are formed on a support plate


116


and are inserted into the engagement holes


113


, which are formed in the end of the shaft member


100


. The bar member unit


111


is attached to the shaft member


110


by inserting the engagement projections


11




a


and


111




b


of the bar members


111


A and


111


B into the engagement holes


115


in the end plate


114


, and by inserting the engagement projections


117


on the support plate


116


into the engagement holes


113


on the end of the shaft member


110


.




The use for the cleaning fabric take-up shaft


6


will now be explained. First, the bar member unit


111


is removed from the shaft member


110


, and then, the leading edge (the leading portion of the fabric that is first wound around the cleaning fabric take-up shaft) of the cleaning fabric


3


is placed over the groove


112


, as is shown in FIG.


36


. Following this, as is shown in

FIG. 37

, the bar member unit


111


is attached to the shaft member


110


, so that the cleaning fabric


3


is held between the bottom of the groove


112


and the bar members


111


A and


111


B. When the cleaning fabric take-up shaft


6


is rotated, the cleaning fabric


3


is taken up around the cleaning fabric take-up shaft


6


, as is shown in FIG.


38


. When the cleaning fabric


3


is taken up, the cleaning fabric


3


is in contact with parts of the bar members


111


A and


111


B, i.e., the parts opposite the bottom of the groove


112


, as is shown in FIG.


39


.




To remove the cleaning fabric take-up shaft


6


from the wound cleaning fabric


3


, the bar member unit


111


is pulled in the axial direction, as is shown in

FIG. 40

, and the ends of the bar members


111


A and


111


B are disengaged from the end plate


114


. Then, a force indicated by arrows in

FIG. 41

is applied by the cleaning fabric


3


to the bar members


111


A and


111


B. Since the bar members


111


A and


111


B are attached to the support plate


116


with an open sided structure, they are deflected at their free ends and approach each other, so that the distance between them is reduced. As the bar members are moved in this manner, the contact between the cleaning fabric


3


and the bar members


111


A and


111


B is relaxed, so that the bar members


111


A and


111


B can be easily pulled out. When the bar members


111


A and


111


B have been removed, the force of the contact between the shaft member


110


and the cleaning fabric


3


is reduced, and the shaft member


110


can be easily removed.




Modifications of the above embodiment will now be described. In a first modification, a plurality of grooves are formed in the outer periphery of a shaft member, and a bar member unit is provided for each groove. In the modification in

FIG. 42

, two grooves


112


A and


112


B are formed in a shaft member


110


. As is shown in

FIG. 42

, since a mechanism, for mechanically changing the contact condition of a cleaning fabric take-up shaft and cleaning fabric that is taken up around the take-up shaft, is provided at a plurality of locations, the shaft member can more easily be removed from the cleaning fabric, and work efficiency can be improved.




In a second modification, in order to easily remove a shaft member from cleaning fabric, bar members are moved toward the bottom of a groove to reduce the force of contact with cleaning fabric, or to provide a no contact condition. A groove


112


is so deep that, as is shown in

FIG. 43A

, a gap can be formed between its bottom and bar members


111


A and


111


B while a bar member unit is attached to a shaft member.




Cleaning fabric


3


is sandwiched and held between the bar members


111


A and


111


B and the side walls of the groove


112


. When the bar member unit is pulled out in the axial direction, the bar member is disengaged from the shaft member, and as is shown in

FIG. 43B

, the bar members


111


A and


111


B are moved to the bottom of the groove


112


and are separated from the cleaning fabric


3


. Thus, the bar members


111


A and


111


B can be easily extracted from the shaft member, and the shaft member can be removed from the cleaning fabric. The grooves


112


A and


112


B in the first modification can be formed as deep as in the second modification.




In a third modification, a groove has a shallow bottom portion and a deep bottom portion, and when bar members are disengaged from a shaft member, the bar members are moved from the shallow bottom portion to the deep bottom portion so they can be easily removed. In

FIG. 44

, a groove


112


in a shaft member has a shallow bottom portion


112




a


, in which a bar member


111


A is fixed while cleaning fabric is taken up, and a deep bottom portion, which is adjacent to the shallow bottom portion


112




a


and which is used when the bar member


111


A is to be pulled out. To pull out the bar members


111


A, they are disengaged from the shaft member, and as is shown in

FIG. 44B

, they are moved to the deep bottom portion


112




b


. Since the bar members


111


A are separated from the cleaning fabric, they can be easily removed.




A fourth modification has a structure wherein a groove from which a bar member is to be extracted is shallow at one end and the depth of the groove increases toward the other end. When one end of the bar member is disengaged from the end of the shaft member, the bar member is moved toward the bottom of the groove and enters a no contact state relative to the cleaning fabric. When the cleaning fabric has been taken up with bar member engaging the shaft member, after the bar member is disengaged from the shaft member, the bar member is moved toward the bottom of the groove, as is shown in FIG.


45


B. Therefore, the bar member is separated from the cleaning fabric and easily be removed.




An explanation will now be given for a structure where a bar member having a polygonal shape or an oblong shape in cross section is disengaged from a shaft member and falls into a groove to enter a no contact condition with cleaning fabric. In the modification in

FIGS. 46A and 46B

, a bar member having a rectangular shape in cross section is used. As is shown in

FIG. 46A

, while the faces of the bar member that correspond to the short sides of the rectangle are parallel with the bottom of a groove, the bar member is fitted in a shaft member to wind cleaning fabric. To remove the bar member, the bar member is disengaged from the shaft member. Then, as is shown in

FIG. 46B

, the bar member is rotated, and a face of the bar member that corresponds to a long side of the rectangle contacts the bottom of the groove to separate the bar member from the cleaning fabric, so that the bar member is easily removed.




Similarly,

FIG. 47

is a diagram showing an example bar member having a square shape in cross section, and

FIG. 48

is a diagram of an additional example bar member having an oblong in cross section. When either of these bar members is used, the same effect as in

FIG. 46

can be obtained. Although, in these embodiments, only one bar member has been used, a plurality of bar members may be employed.




When the width of a cylinder to be cleaned is large, the length of the cleaning fabric take-up shaft is increased accordingly. For a structure where a long bar member is provided over the entire axial length, or almost the entire axial length, at a cylinder, a bar member unit having a bar member attached to a support plate is difficult to handle, and the bar member tends to be bent and causes a reduction in the work efficiency. This is an especially important problem as a bar member that is bent may catch the cleaning fabric or a shaft member and be difficult to remove.




As a countermeasure for the above problem, a still further embodiment is provided where one or more hook members are available for hooking the ends of bar members at a middle portion of a groove in a shaft member, so that the bar members can be removed from both sides of the shaft member. In

FIG. 49

, a shaft member


110


has an hook member


118


that is fixed to the middle portion of a groove


112


. As is shown in

FIG. 50

, holes


119


are formed in the hook member


118


so that the bar members can be hooked at both sides.




Bar members


111


A and


111


B have protrusions


111




a


and


111




b


at their distal ends, as is shown in FIG.


51


. The protrusions


111




a


and


111




b


are inserted into the holes


119


of the hook member


118


. The holes


119


serve as a bar member hooking portion for hooking one end of each bar member.




In this embodiment, in consonance with the axial length of a cleaning fabric take-up shaft, a shaft member is constituted by a plurality of bar member segments that are provided along the axial direction and toward the middle portion of the axis. Two bar members form one pair of bar member units. In

FIG. 52

, a bar member unit


111


(


1


) is detachably attached to the left side of the shaft member by using a support plate


116


A. Another bar member unit


111


(


2


) is attached to the right of the shaft member by using a support plate


116


B. The bar member units


111


(


1


) and


111


(


2


) are to be pulled out at the ends from which the units are attached. In this embodiment, the protrusions


111




a


and


111




b


have been formed on the bar members, and the holes


119


into which the protrusions are inserted have been formed in the hook member


118


. However, an opposite arrangement may be employed. In other words, holes may be formed in the distal ends of the bar members, and protrusions may be formed on the hook members.




In

FIG. 53

is shown a modification for a hook member, which has inclined faces


120


on both sides in the direction in which a groove


112


is formed. A hook member


118


is a trapezoid in cross section, as is shown in FIG.


54


. Since the inclined faces are formed on both sides of the hook member


118


, a defect can be removed where cleaning fabric catches at the hook member and can not be loosened, or is difficult to loosen, when the shaft member


110


is to be removed from the cleaning fabric. It should be noted that an adequate number of hook members can be selected in consonance with the structure of a bar member unit. As for the number and the shape of bar members, those specified in the previously described embodiments can be employed, and can be combined as needed.




In

FIG. 55

is shown another modification of the structure where bar members are coupled at the middle portion of a groove in a shaft member. Bar member units


111


(


1


) and


111


(


2


) are coupled at a coupling portion


121


at the distal ends of the bar members before being attached to a shaft member


110


. In

FIG. 56

, protrusions


111




a


and


111




b


are formed on the ends of the bar members on one side, while holes


111




c


and


111




d


are formed in the ends of the other bar members. To attach the individual units to the shaft member


110


, the bar members are moved in the longitudinal direction at the coupling portion


121


, and protrusions are inserted into holes and secured.




In a structure for coupling bar members in

FIG. 57

, bar members


111


are coupled together in the direction perpendicular to the longitudinal direction of the bar members


111


. The distal ends of the bar members to be coupled have faces that are parallel to each other in the longitudinal direction. Portions to be engaged are formed on the faces of bar members on one side, and engagement portions are formed on the faces of the other bar members opposite them. To attach the individual units to a shaft member, the engagement portions are employed to engage the portions to be engaged to couple bar member pair.




In

FIG. 58

, at the distal end of a bar member


111


by a cut portion is formed that is almost equivalent in size to half of the diameter. The internal face of the cut portion serves as a recessed portion


111




e


, which is a portion to be engaged, and a convex portion


111




f


is formed as an engagement portion on another bar member


111


. The recessed portion


111




e


and the convex portion


111




f


engage to couple the bar members together. This coupled structure is not limited to that shown in the diagrams; but various other coupling techniques can be applied.




In a coupled structure for bar members in

FIGS. 59A and 59B

, a coupling portion


121


is separately formed at the distal end of bar member for coupling them. A coupling member


130


having a portion to be engaged


130




a


is attached to the distal end of a bar member


111


, as is shown in

FIG. 60. A

coupling member


131


having an engagement portion, for which hooks


131




a


are provided, is formed at the distal end of the other bar member


111


. The hook portions


131




a


engage the portion to be engaged


130




a


to couple the bar members.




When one, or both, of the coupling member having the portion to be engaged and the coupling member having the engagement portion are formed of an elastic material, or when a click motion mechanism is adopted for the portion to be engaged or for the engagement portion, the engagement of the portions


131




a


and


130




a


is secured when the bar members are coupled together. Although in this modification, the portion to be engaged


130




a


is provided as a groove, it can be provided as a recessed portion or as a convex portion. In such a case, the hook of the engagement portion


131




a


should have a shape corresponding to either the recessed or the convex portion.




An explanation will now be given for a structure where a shaft member having a polygonal shape in cross section is employed, and a bar member is located at one corner at least. In

FIG. 61

is shown a structure where a bar member is located at one corner of a shaft member that is a square in cross section. A portion


122


is formed by cutting off one corner portion of a shaft member along the entire length. In the cut portion


122


, an end plate


114


and a support plate


116


are located opposite each other. The end plate


114


is secured to one axle end to hold one side of a bar member


111


A in the longitudinal direction of the axle. A support plate


116


to which the bar member


111


A is attached is detachably provided at the other end of the axle. While the bar member


111


A is attached to the shaft member


110


, a gap is formed between the cut face


122


of the shaft member and the bar member


111


A.




To remove the bar member from cleaning fabric, when the support plate


116


is pulled to disengage one end of the bar member


111


A from the end plate


114


, the bar member


111


A is moved toward the cut portion


122


. Since the bar member


111


A is thus separated from the cleaning fabric, the bar member


111


A can be easily removed.




Although a solid-core shaft member has been employed for the cleaning fabric receiving shaft assemblies in the above embodiments, a hollow shaft member may also be employed. When a hollow shaft member, such as a pipe shaft, is employed for the assembly, the assembly is light and easy to handle. Specifically, in the cleaning fabric take-up shaft assembly in the embodiment shown in

FIG. 31

, when a shaft member having a groove in its outer periphery is employed, means can be provided for using a plate that covers the openings of the hollow shaft member to engage one end of a bar, member. As a result, the number of required components can be reduced.




An explanation will now be given for a cylinder cleaning device that has an assembly wherein a cleaning fabric take-up shaft is constituted by divided shaft members, which are supported at shaft receiving sections. In

FIG. 62

is shown the structure of a cleaning fabric take-up shaft in a cylinder cleaning device. In this embodiment, shaft base portions


13




a


and


13




b


are formed for the first and the second shaft member fixing portions


10




a


and


10


B, which constitute the shaft member fixing section


10


in the embodiment shown in FIG.


1


. The shaft bases


13


A and


13


B are supported at shaft receiving sections


20


in the side plates


9


. The shaft base portion


13


A is rotatably supported and can be moved in the axial direction. The shaft base portion


13


B is rotatably supported. The first shaft member fixing portion


10


A is urged toward the second shaft member fixing portion


10


B by a spring


15


.




The shaft member fixing portion


10


A is moved toward the side plates


9


to increase the interval between the shaft member fixing portions


10


A and


10


B. Shaft members


6


A and


6


B are positioned between the shaft member fixing portions


10


A and


10


B, and sandwiched between them by moving the shaft member fixing portion


10


A. In this condition, since the spring


15


drives the shaft member fixing portion


10


A, the shaft members


6


A and


6


B are stably secured between the shaft member fixing portions


10


A and


10


B. To dispose of the cleaning fabric, which has been hooked to the shaft members and wound around them, the first shaft member fixing portion


10


A is moved toward the side plate


9


, while holding a cleaning fabric roll. The shaft members


6


A and


6


B are first released from the side of the second shaft member fixing portion


10


B, and then from the first shaft member fixing portion


10


A. During this procedure, since a wedge


12


that is inserted between the shaft members


6


A and


6




b


in the cleaning fabric roll is removed, the shaft members


6


A and


6


B approach each other and the diameter of the take-up shaft


6


is reduced. Therefore, the cleaning fabric is separated from the shaft members and the cleaning fabric take-up shaft


6


can be removed from the cleaning fabric roll.




The cylinder cleaning fabric is used for a cylinder cleaning device having an assembly where a cleaning fabric mounting element is fitted into the outer peripheries of shaft members, a shell member, or a member including an axle portion, all of which constitute a cleaning fabric take-up shaft.




In

FIG. 63

, a cleaning fabric mounting element


90


is fitted into an engagement groove


89


formed in the outer periphery of a cleaning fabric take-up shaft


6


, and is rotated in the direction indicated by an arrow, so that cleaning fabric


3


is wound to form a roll. The cleaning fabric mounting element


90


forms a curled portion


102


in the vicinity of the tail end (

FIG. 64

) or at the tail end (

FIG. 65

) of the cleaning fabric


3


. This curled portion


102


is formed by rolling up fabric only or by rolling the fabric around a core.




In

FIGS. 66 and 67

, the cleaning fabric mounting element


90


is formed as a bar or as a string member


103


, which is provided at a location near the tail end (or at the tail end) of the cleaning fabric


3


, and is located perpendicular to the direction in which the cleaning fabric


3


is fed. It is preferable that the bar or string member


103


be made of comparatively soft material, such as paper or cloth. A bar or string member


103


as long as the width of the cloth, or longer, is employed, or block members


104


shown in

FIG. 68

are used as the member


103


. Although in this example, one bar or string member, or one row of block members, is provided, a plurality of bar or string members, or a plurality of rows of block members, may be employed. Although the bar or string member


103


, or the block members


104


, are directly formed on the cleaning fabric


3


, an additional member may be attached to the cleaning fabric to provide the member


103


or the members


104


.




For another structure, as is shown in

FIG. 69

, a cleaning fabric mounting element


105


is formed where a cleaning fabric


3


is partially folded in a bellow's shape at the tail end of the fabric (FIG.


69


A), or near the tail end (FIG.


69


B). A cleaning fabric mounting element


105


in

FIG. 69C

has a fan-folded portion projecting out from one surface of cleaning fabric


3


.




In

FIGS. 70A

,


70


B and


70


C are shown example combinations of an assembly for hooking cleaning fabric to a cleaning fabric take-up shaft and a cleaning fabric mounting element. A cleaning fabric take-up shaft


6


in

FIG. 70A

has an engagement groove


91


that runs obliquely towards either end from the center in the longitudinal direction of the shaft


6


. A raised, cleaning fabric mounting element


106


to be fitted in the engagement groove


91


is formed on cleaning fabric


3


. A cleaning fabric take-up shaft


6


in

FIG. 70B

has a plurality of recessed engagement portions


92


formed in along the longitudinal direction of the shaft


6


. Block shaped leaning fabric mounting elements


107


to be fitted in the engagement recessed portions


92


are provided on cleaning fabric


3


. A cleaning fabric take-up shaft


6


in

FIG. 70C

has an elongated engagement recessed portion


93


formed in the center in the longitudinal direction of the shaft


6


. A long block shaped cleaning fabric mounting element


108


to be fitted in the engagement recessed portion


93


is formed on cleaning fabric


3


.




A modification of the structure for hooking the cleaning fabric to the cleaning fabric take-up shaft is shown in

FIGS. 71A

,


71


B and


71


C. In this modification, convex and/or recessed grooves, extending in the longitudinal direction of the shaft


6


, are formed in the outer periphery of a cleaning fabric take-up shaft


6


. A hooking mechanism shown in

FIG. 71A

has one convex line


94


. A hooking mechanism in

FIG. 71B

has a paired convex line


94


and recessed line


95


, which are adjacent to each other. A hooking mechanism in

FIG. 71C

has multiple convex lines


94


and recessed lines


95


that are continuously and alternately formed over the entire periphery.




When an assembly for changing the periphery of a cleaning fabric take-up shaft is used as a mechanism for mechanically changing the condition at the point where the cleaning fabric take-up shaft is in contact with cleaning fabric wound around the shaft, if a hook member is provided in the middle portion of the groove of the shaft member as is shown in

FIG. 49

or

FIG. 53

, and the cleaning fabric is held and hooked between the bar member and the bottom of the groove of the shaft member, the hook member will obstruct the hooking of the bar member and the hooking of the cleaning fabric will not be ensured. In this example, an opening, a slit, etc., is formed at the position of the hooking member at the leading edge of the cleaning fabric or in its vicinity.




Various processes for hooking the cleaning fabric are shown in FIGS.


72


A through


72


D: a hole


3




a


through which a hook member is passed is formed near the leading edge of cleaning fabric


3


(FIG.


72


A); a notch slit


3




b


through which a hook member is passed is formed at the leading edge of cleaning fabric (FIG.


72


B), a notch


3




c


is formed at the leading ledge of cleaning fabric (FIG.


72


C); and a portion, near the leading edge of cleaning fabric, where a hook member is located is formed as strips (FIG.


72


D).




In this example, when a shaft member is to be removed from wound cleaning fabric, is probable that a cleaning fabric processed portion, such as a hole or a slit, may interfere with and be caught by a hook member, or that resistance by a hook member may prevent the shaft member from being smoothly pulled out. Thus, it is preferable that a hooking member have inclined faces on both sides, as is shown in FIG.


53


.




An engagement structure for cleaning fabric and a take-up shaft is shown in FIG.


73


. Taking into consideration various physical conditions, such as the tensile strength of cleaning fabric and the function relative to the outer periphery of a cleaning fabric take-up shaft, an end side portion


140


of cleaning fabric


3


is formed of a thick paper sheet or a synthetic resin sheet, for example, and is added to the cleaning fabric


3


. A surface process may be performed for the end side portion


140


of the cleaning fabric


3


. Unlike the above described process where a member (coupling member) that differs from the cleaning fabric


3


is used to form the fabric end side portion


140


, which is then added to the fabric end side, a special process, such as reinforcing or coating, or impregnation with a low friction material or a curing agent, is performed directly on the end side portion


140


to satisfy the above described conditions.




A portion to be engaged is provided at the thus fabricated front edge, at or near the end side portion of the cleaning fabric.




The means to be engaged includes the end side portion


140


in which a plurality of engagement holes


141


are formed. Means for hooking the engagement holes


141


is provided on the side of a take-up shaft


6


. A notched portion


160


is formed in the axial direction of the take-up shaft


6


. Protrusions


161


are arranged on the face of the notched portion


160


in the direction in which the cleaning fabric


3


is wound and correspond to the engagement holes


141


of the cleaning fabric


3


.




The take-up shaft


6


has a shaft attachment portion


162


that is rotatably supported by the side plate


9


of the cleaning unit


2


. The projected shaft attachment portion


162


has a polygonal shape, as is shown in FIG.


73


.




Although in this example six engagement holes are formed for the cleaning fabric and six protrusions are formed on the take-up shaft, an arbitrary number can be selected. When a plurality of protrusions and holes are formed, at the initiation of the winding, the right angle for the cleaning fabric relative to the take-up shaft is easily obtained.




Modifications of the portion of the cleaning fabric to be engaged are shown in FIGS.


74


A through


74


F: a single engagement hole


141


is formed in an end side portion


140


of cleaning fabric (FIG.


74


A); a reinforced portion (shaded portion)


142


is provided on an end side portion


140


of cleaning fabric


3


, and an engagement hole


141


is formed in the reinforced portion


142


(FIG.


74


B); a ring


143


is formed (FIG.


74


C); and a hook A


144


is formed (FIG.


74


D); a member


145


having an engagement hole


141


is independently formed (FIG.


74


E); and a hook B


146


is formed (FIG.


74


F).




Another example of the engagement structure for cleaning fabric relative to the take-up shaft is shown in FIG.


75


. As means of cleaning fabric to be engaged, provided is a portion to be engaged that has a bent portion at an end side of the cleaning fabric. The portion to be engaged is hooked into a recessed portion that is provided in the longitudinal direction in the outer periphery of the take-up shaft.




In

FIG. 75

, an end side portion


140


of cleaning fabric


3


is made of a hard material, such as thick paper. A portion to be engaged


147


is provided by bending the tip of the end side portion


140


. A recessed portion


163


having a grooved shape is formed in the outer periphery of the take-up shaft


6


in the longitudinal direction. When the cleaning fabric


3


is to be wound around the take-up shaft


6


, the portion to be engaged


147


of the end side portion


140


of the cleaning fabric


3


is fitted into the recessed portion


163


of the take-up shaft


6


.




A modification of the above described structure will now be explained. In FIG.


76


, at the end side portion of the cleaning fabric


3


, a portion to be engaged


148


is formed by folding the cleaning fabric


3


. The portion to be engaged


148


is fitted into a recessed portion


164


have a slit shape, which is formed in the longitudinal direction in the outer periphery of the take-up shaft


6


in FIG.


6


.




Preferably, perforations


3




a


are formed in advance at a folded portion of the portion to be engaged


148


. In the take-up shaft


6


, a hole


65


is formed with which the recessed portion


164


communicates and which passes through in the longitudinal direction of the shaft


6


. The portion to be engaged


148


is folded at the perforations


3




a


and is fitted into the recessed portion


164


. In this condition, the distal end of the portion to be engaged


148


projects inward into the hole


165


, ensuring the winding of cleaning fabric. When the wound cleaning fabric is to be removed from the take-up shaft


6


, a tool (not shown) having a blade at the distal end is inserted into the hole


165


, and cuts the portion to be engaged


148


at the perforations


3




a.






In a structure in

FIG. 78

, a portion to be engaged


149


having a corrugated shape is formed on the end side of cleaning fabric


3


. Slits


166


are formed in a take-up shaft


6


and correspond to the corrugated shape of the portion to be engaged


149


of the cleaning fabric


3


. Perforations


3




b


are formed in advance at the root of the corrugate portion to be engaged


149


. When the cleaning fabric


3


is to be engaged with the take-up shaft


6


, the portion to be engaged


149


is folded at the perforations


3




b


and is securely fitted into the slits


166


. By the fitting the corrugated portion to be engaged


149


into the slits


166


, the right angle and the widthwise positioning of the cleaning fabric relative to the take-up shaft can be performed at the same time.




In an engagement structure in

FIG. 79

, for aligning a portion to be engaged, a position at the end side portion of cleaning fabric


3


is provided as means to be engaged for the cleaning fabric


3


. The portion to be engaged is fitted over a boss.




A U-shaped portion to be engaged


150


, which is open at its front edge, is formed at the end side portion of cleaning fabric. A boss


167


projects from the outer periphery of the take-up shaft


6


.




To wind the cleaning fabric around the take-up shaft, the boss


167


is fitted into the portion to be engaged


150


of the cleaning fabric


3


. When the right angle of the cleaning fabric


3


is confirmed, the cleaning fabric


3


is wound around the take-up shaft


6


as it is rotated.




In an engagement structure shown in

FIG. 80

, a portion to be engaged, which is an independent member, is attached as means to be engaged of cleaning fabric to the end side of cleaning fabric. The portion to be engaged is fitted over a boss that is formed on the take-up shaft. A portion to be engaged


151


is formed at the end side portion of cleaning fabric


3


, and a hole


151




a


is formed therein that opens in the direction perpendicular to the face of the cleaning fabric


3


. A boss


168


is formed on the outer periphery of a take-up shaft


6


and is to be fitted into the hole


151




a


of the portion to be engaged


151


.




In a structure shown in

FIG. 81

, a portion to be engaged


152


having a spherical convex portion is formed on the end side portion of cleaning fabric


3


. A spherical recessed portion


169


is formed in the outer periphery of a take-up shaft


6


.




With the structures in

FIGS. 80 and 81

, the right angle and the widthwise positioning of the cleaning fabric relative to the take-up shaft can be easily performed by engaging the portion to be engaged with the engagement portion.




In an engagement structure in

FIG. 82

, a portion to be engaged is attached as means to be engaged for cleaning fabric


3


to the end side portion of the cleaning fabric


3


. A take-up shaft has a shell member on which projections are formed. The projections on the shell member are fitted into the portion to be engaged of the cleaning fabric


3


. The portion to be engaged of the cleaning fabric will be explained by employing the structure shown in FIG.


73


.




A sleeve member


200


in

FIG. 82

, a shell member, has an open portion


201


that is not contiguous with the outer circumference. An attachment portion


202


is formed entirely at one open edge in the longitudinal direction, extending inward. An engagement portion


203


on which are projections is formed on the attachment portion


202


. A notched of portion


160


is formed in the portion of a take-up shaft


6


where the attachment portion


202


of the sleeve member


200


is positioned. The inner diameter of the sleeve member


200


, which is larger than the diameter of the take-up shaft


6


, is reduced by winding the cleaning fabric


3


around it, and the sleeve


200


is closely attached to the take-up shaft


6


.




The sleeve member


200


is fitted over the take-up shaft


6


, the attachment portion


202


is positioned at the notched portion


160


, and the portion to be engaged


141


of the cleaning fabric engages the engagement portion


203


. Then, when the cleaning fabric is wound around the take-up shaft via the sleeve member


200


, the diameter of the sleeve member


200


is reduced by the winding force, and the sleeve member


200


is thus closely attached to the take-up shaft


6


. While the take-up shaft


6


is rotated to wind the cleaning fabric, the attachment portion of the sleeve member


200


is held by the notched portion


160


, so that the sleeve member


200


will not slip across the take-up shaft


6


.




In an engagement structure in

FIG. 83

, a portion to be engaged is formed as means to be engaged for cleaning fabric


3


on the side edge of the end side portion of the cleaning fabric


3


. This portion to be engaged is fitted over an engagement portion, which is formed at the ends of a take-up shaft. The portion to be engaged of the cleaning fabric


3


will be explained by employing the structure in FIG.


74


E. It should be noted that a plurality of independent members


145


having engagement holes


141


are formed at predetermined intervals.




Engagement holes


141


are formed, as portions to be engaged


145


, at an end side portion


140


of the cleaning fabric


3


. An engagement portion


161


having projections is formed on both ends of a take-up shaft


6


, so that the projections are to be fitted in the engagement holes


141


.




The portions to be engaged


145


that project out to the side of the cleaning fabric are bent toward the shaft end, so that the projections can be passed through them.




In an engagement structure in

FIG. 84

, the end side portion of cleaning fabric is held against a take-up shaft and secured.




A wide notched portion


160


A is formed in a take-up shaft


6


in the longitudinal direction. A holding member


170


is rotatably provided at the notched portion


160


A. The holding member


170


is supported at one end by a rotary shaft, and is urged in the direction indicated by an arrow by a spring, etc. With this arrangement, the holding member is moved against the force exerted by the spring, etc., in the direction opposite the direction indicated by the arrow, and a gap is formed between one face of the notched portion


160


A and the holding member


170


. When the end side portion of the cleaning fabric has been inserted, the holding member


170


is moved in the direction indicated by the arrow to hold the cleaning fabric.




In an engagement structure in

FIG. 85

, the end side portion of cleaning fabric is held by joining the faces of the end side portion and the take-up shaft. A planar fastener or an adhesive sheet, for example, is bonded, as joining means


171


, on one face of the notched portion


160


A of a take-up shaft


6


. A planar faster is provided as means to be joined at the end side portion of the cleaning fabric


3


so as to easily stick to the adhesive sheet. A structure shown in

FIG. 86

employs the surface of a take-up shaft


6


to constitute the joining means


171


.




An explanation will be given for an embodiment of a disengagement mechanism for removing used cleaning fabric that is wound around a take-up shaft


6


.




A structure for the disengagement of the cleaning fabric from a take-up shaft is shown in FIG.


87


. In this embodiment, a mechanism is provided in a take-up shaft for disengaging the portion to be engaged of the cleaning fabric from the engagement portion.




A recessed portion


180


having a semicircular shape in cross section is formed in a notched portion


160


where an engagement portion


161


is formed. A disengagement tool


181


having a bar shape in

FIG. 88

is inserted into the recessed portion


180


.




In

FIG. 89A

is shown a condition where cleaning fabric


3


has been wound around a take-up shaft


6


. To remove the used cleaning fabric


3


from the take-up shaft


6


, the disengagement tool


181


is inserted into the recessed portion


180


from the shaft end. The end side portion


140


of the cleaning fabric


3


is raised by the disengagement tool


180


in the direction indicated by an arrow in

FIG. 89B

, and is disengaged from the engagement portion


161


. While pressing down the cleaning fabric


3


, the take-up shaft


6


is rotated in the direction indicated by the arrow and is pulled out. The cleaning fabric


3


can be separated from the take-up shaft


6


, while retaining the shape it acquired when wound around the take-up shaft


6


(FIG.


89


C). Thereafter, the cleaning fabric


3


is disposed of




A modification of the disengagement mechanism is shown in FIG.


90


. An inflation member


182


is provided in a recessed portion. To remove used cleaning fabric


3


from a take-up shaft


6


, compressed air is supplied to expand the inflation member


182


from the shrunken state which is indicated by the broken lines in FIG.


91


. Accordingly, an end side portion


140


of the cleaning fabric


3


is raised, disengaging an engagement portion


161


.




An explanation will be given for a structure where only one mechanism is employed to engage cleaning fabric with a take-up shaft, and to disengage and remove the used cleaning fabric that is wound around the take-up shaft.




A structure for engagement/disengagement of cleaning fabric relative to a take-up shaft is shown in FIG.


92


. In this embodiment, provided is a structure wherein the cleaning fabric is engaged by its end side portion being held against the take-up shaft side. Further, by detaching a holding member from the shaft, the shape of the take-up shaft is changed to perform disengagement.




A groove (taper groove)


190


, for which the width is changed while traveling from one end to the other end, is formed in a take-up shaft


6


in the longitudinal direction. A holding member is provided, which includes a key member


191


having the same shape as the groove


190


that is to be inserted into the groove


190


. The key member


191


is removed from the groove


190


, and the end side portion of the cleaning fabric is inserted into the groove


190


. Then, the key member


191


is inserted into the groove


190


, and the cleaning fabric is securely held by the outer side of the key member


191


and the internal face of the groove


190


. At this time, the surface of the key member


191


is at the same level as the surface of the take-up shaft


6


, integrally forming a part of the surface of the take-up shaft


6


. To remove the used cleaning fabric from the take-up shaft, the key member


191


is detached to disengage the cleaning fabric from the take-up shaft. Since the shape of the take-up shaft is changed by the detachment of the key member


191


, the take-up shaft


6


can be easily removed from the used cleaning fabric


3


.




In this embodiment, the end side portion of the cleaning fabric


3


is held between the key member and the take-up shaft. However, the cleaning fabric engagement portion may be provided at another location, and the key member may be used only for a disengagement function for loosening the cleaning fabric


3


.




A modification is shown in

FIG. 94. A

recessed portion


192


is formed in a notched portion of a shaft


6


. In the recessed portion


192


, a pawl


194


is mounted on a rotary shaft


193


, which is provided in the axial direction. The pawl


194


is exposed and retracted by an on from the shaft end. The pawl


194


projects from the recessed portion


192


in

FIG. 94

to engage the portion to be engaged, which is formed at the end side portion of the cleaning fabric. To release the engagement, the pawl


194


is rotated in the direction indicated by an arrow, and the engagement of the cleaning fabric with the end side portion is released.




In the above described embodiments, in order to facilitate the removal of the used cleaning fabric while it is retained in the shape that it acquired by being wound around the take-up shaft, the surface of the outer periphery of the take-up shaft is smoothed, or a teflon resin is coated on the surface of a take-up shaft, so that friction between the take-up shaft and the cleaning fabric is reduced. Further, smoothing the face f the end side portion of the cleaning fabric that contacts the take-up shaft is also effective. For example, the cleaning fabric


3


is coated with a teflon resin or wax, a low friction sheet such as a teflon resin sheet is used as a coupling member, or a film of low friction material is laminated with cleaning fabric during the manufacturing process.




In the procedure for removing the cleaning fabric, the cleaning fabric is separated from the take-up shaft by rotating only the take-up shaft in the direction opposite the direction for winding. Then, the take-up shaft is extracted, and the used cleaning fabric roll is disposed of. Especially with an assembly that has means for disengaging the cleaning fabric from the take-up shaft, the work will be safe, and it will be easy to disengage the cleansing fabric from the shaft and to extract the take-up shaft.,





FIG. 97A

is a front view of a cleaning fabric take-up shaft according to another embodiment of the present invention.

FIG. 97B

is a diagram viewed along line R—R in

FIG. 97A

,

FIG. 97C

is a diagram viewed along line S—S in

FIG. 97A

,

FIG. 97D

is a side view of a bar member and

FIG. 97E

is a cross-sectional view taken along line T—T in FIG.


97


A.




In this embodiment, the assembly for mechanically changing the condition at the location where the take-up shaft contacts the cleaning fabric which has been taken up is so arranged that the end of a bar member


111


detachably fitted into the end of a shaft member


110


.




The cleaning fabric take-up shaft comprises a shaft member


110


and a bar member


11


which extends along the entire length of the shaft member. The shaft member


110


has a circular shape in cross section and is provided with a portion


210


which is formed by partially cutting out the outer periphery of the shaft member


110


and extends in the axial direction of the shaft member


110


. An end plate


114


is fixed to the one of the shaft member


110


. An engagement hole


115


is formed in the end plate


114


at the position corresponding to the portion


210


for inserting the end


111




a


of the bar member


111


. A circular groove


110




a


is formed in the vicinity of the other end of the shaft member


110


.




The bar member


111


has such a shape in cross section that a circular is partially cut in a straight line as shown in

FIGS. 97D and 97E

, and is disposed in the vicinity of the cut out portion


210


of the shaft member


110


. When the bar member


111


is set to the shaft member


110


as shown in

FIG. 97A

, a flat portion


111




b


of the bar member


111


is positioned at the inner side of circular contour of the shaft member


110


in a dislocation from the cut out portion


210


.

FIG. 97E

shows a condition in which the bar member


111


is set to the shaft member


110


.





FIG. 98

is a cross-sectional view showing a modification of the shaft member. The partially cut out face


210


of the shaft member


110


has wall surfaces


210




a


and


210




b


of a L-shape in cross section and the wall surface


210




b


is provided with a convex rising.


210




c


reaching to the circumferential surface of the shaft member


110


. The bar member


111


is disposed in contact with the wall surfaces


210




a


and


210




b.






The engagement for the cleaning fabric with the cleaning fabric take-up shaft will now be explained. Prior to setting the bar member


111


to the shaft member, the cleaning fabric is wound over the cut out portion


210


of the shaft member


110


, and thereafter the end


111




a


of the bar member


111


is inserted into the engagement hole


115


of the end plate


114


to engage the end


111




a


with the end plate. A lever


123


is fitted into the circular groove


110




a


of the shaft member


110


by turning the lever


123


to press down it from above, and is fixed to the circular groove


110




a


by means of a cramp screw


124


. As a result of this handling, the cleaning fabric is engaged between the cut out portion


210


of the shaft member


110


and the circumferential surface of the bar member


111


(the outer surface of the bar member except for the flat portion


111




b


).




In the modification shown in

FIG. 97E

, the cleaning fabric is engaged with the cleaning fabric take-up shaft at one place. In the modification shown in

FIG. 98

, the cleaning fabric is engaged with the wall surfaces


210




a


and


210




b


of the shaft member at two places.




When the cleaning fabric


3


is set to be wound around the cleaning fabric take-up shaft, a condition of the bar member


111


shown in

FIG. 99

is regarded as a first position. When the cleaning fabric take-up shaft is pulled out from a cleaning fabric roll


100


, a condition of the bar member


111


shown in

FIG. 100

is regarded as a second position. In the second position of the bar member


111


, the flat portion


111




b


of the bar member faces upward by loosening the clamp screw


124


of the lever


128


to turn the lever


123


in a counter-clockwise direction from the condition shown in FIG.


97


B. By this handling, a gap, G is formed between the cleaning fabric roll


100


and the flat portion


111




b


of the bar member. Accordingly, when the bar member


111


is turned from the first position to the second position, the bar member


111


is loosed from the inner surface of the cleaning fabric taken up to the shaft member


110


so that the bar member is disengaged from the cleaning fabric. In this condition, first the bar member


11


can be pulled out from the shaft member


110


, and then the shaft member


110


can be pulled out from the cleaning fabric roll


100


.



Claims
  • 1. A cylinder cleaning device for cleaning a circumferential surface of a cylinder by pressing a cleaning fabric passed between cleaning fabric supplying element for said cleaning fabric and cleaning fabric take-up shaft assembly for taking up said cleaning fabric against said circumferential surface of said cylinder, comprising:a frame; said cleaning fabric take-up shaft assembly, supported to said frame, that includes a shaft member which has a circular shape in cross section and which has a portion of the outer periphery thereof partially cut out extending in an axial direction; a bar member which is disposed in said cut out portion of said shaft member and is supported to the end of said shaft member at one end thereof as well as being rotatable between a first position when the cleaning fabric is taken up and a second position when the cleaning fabric which has been taken-up is pulled out from said shaft member, said bar member having such a shape in cross section that when said bar member is rotated from the first position to the second position, said bar member is released from the inner surface of the cleaning fabric in a condition where said bar member is in contact with the cleaning fabric which has been taken up to said shaft member.
  • 2. A cylinder cleaning device according to claim 1, wherein said bar member is removable from the end of said shaft member at one end thereof.
  • 3. A cylinder cleaning device according to claim 1, wherein the partially cut out portion of said shaft member is formed by a groove.
  • 4. A cylinder cleaning device according to claim 1, wherein the partially cut out portion of said shaft member has at least one wall surface which extends to a circumferential surface of said shaft member.
  • 5. A cylinder cleaning device according to claim 1, wherein said bar member has an elliptic shape in cross section.
  • 6. A cylinder cleaning device according to claim 1, wherein said bar member has a polygonal shape in cross section.
  • 7. A cylinder cleaning device according to claim 1, wherein said bar member has a circular shape in cross section.
  • 8. A cylinder cleaning device according to claim 1, wherein the cleaning fabric is passed between said bar member and said shaft member to rotate the bar member and the cleaning fabric is engaged between said bar member and said shaft member.
  • 9. A cylinder cleaning device according to claim 3, wherein the cleaning fabric is passed between said bar member and said groove of said shaft member to rotate the bar member and the cleaning fabric is engaged between said bar member and the groove of said shaft member.
  • 10. A cylinder cleaning device for cleaning a circumferential surface of a cylinder by pressing a cleaning fabric passed between cleaning fabric supplying element for said cleaning fabric and a cleaning fabric take-up shaft assembly for taking up said cleaning fabric against said circumferential surface of said cylinder, comprising:a frame, said cleaning fabric take-up shaft assembly, supported to said frame, that includes a shaft member which has a circular shape in cross section and which has a portion of the outer periphery thereof partially cut out extending in an axial direction; a bar member which is disposed in said partially cut out portion of said shaft member and is supported to the end of said shaft member at one end thereof as well as being rotatable between a first position when the cleaning fabric is taken up and a second position when the cleaning fabric which has been taken up is pulled out from said shaft member; said bar member having such a shape in cross section that when said bar member is rotated from the first position to the second position, said bar member is released from the inner surface of the cleaning fabric in a condition where said bar member is in contact with the cleaning fabric which has been taken up to said shaft member; and a gap formed between a part or the whole of said bar member which is attached to said shaft member and a bottom of groove in said shaft member, and when said bar member is detached from the end of said shaft member, said shaft member is moved toward said gap and pulled out from said cleaning fabric.
  • 11. A cylinder cleaning device according to claim 10, wherein the depth of said gap is greater from at, or in the vicinity of, the end of said shaft where said bar member is to be extracted from said shaft member, to the opposite end of said shaft.
  • 12. A cylinder cleaning device according to claim 10, further comprising: a hook member having a bar member hook portion in the middle of said groove in said shaft member, wherein an end of said bar member detachably engages said bar member hook portion to thereby attach said bar member to said shaft member.
  • 13. A cylinder cleaning device according to claim 12, wherein each of said bar members includes a plurality of bar member segments, in the axial direction of said shaft member and toward the center of said shaft, and wherein ends of said bar members on one side are detachably engaged with said bar member hook portion of said hook member, so that said bar member is pulled out from both ends of said shaft member.
  • 14. A cylinder cleaning device according to claim 12, wherein a plurality of said hook members are formed.
  • 15. A cylinder cleaning device for cleaning a circumferential surface of a cylinder by pressing a cleaning fabric passed between a cleaning fabric supplying element for said cleaning fabric and cleaning fabric take-up shaft assembly for taking up said cleaning fabric against said circumferential surface of said cylinder, comprising:a frame; said cleaning fabric take-up shaft assembly, supported to said frame, that includes a shaft member which has a circular shape in cross section and which has a groove formed in part of the outer surface thereof and extending in an axial direction; two bar members which are disposed in the groove of said shaft member in parallel arrangement and are detachably supported to the end of said member at each one end thereof as well as being movable between a first position when the cleaning fabric is taken up and a second position in which said shaft member is detached from the end thereof and when the cleaning fabric which has been taken up is pulled out from said shaft member; wherein when said bar members move from the first position to the second position, said bar members are released from the inner surface of the cleaning fabric in a condition where said bar members are in contact with the cleaning fabric which has been taken up by said take-up shaft member.
  • 16. A cylinder cleaning device according to claim 15, wherein a plurality of said grooves are formed in said outer surface of said shaft and wherein said bar members are detachably fitted in said grooves, respectively.
  • 17. A cylinder cleaning device according to claim 15, wherein when the cleaning fabric is passed between said bar members and a groove of said shaft member to move the bar members to the first position, the cleaning fabric is engaged between said bar members and a groove of said shaft member.
  • 18. A cylinder cleaning device for cleaning a circumferential surface of a cylinder by pressing a cleaning fabric passed between cleaning fabric supplying element for said cleaning fabric and cleaning fabric take-up shaft assembly for taking up said cleaning fabric against said circumferential surface of said cylinder, comprising:a frame; said cleaning fabric take-up shaft assembly, supported by said frame, that includes a mechanical structure for changing a circumference of said cleaning fabric take-up shaft assembly thereof to mechanically change a condition in contact with said cleaning fabric, which is wound up around said cleaning fabric take-up shaft assembly, with said mechanical structure consisting of a shaft member, for which a groove of a predetermined width is formed in an outer surface of said shaft in the axial direction thereof, and a bar member, which is inserted into said groove of said shaft member so that said cleaning fabric contacts one part of the outer surface during the winding of said cleaning fabric, and where said bar member has at least one end detachably attached to an end of said shaft member, and with said bar member consisting of a plurality of bar member segments, one end of said shaft member and the other end of said bar member segments being detachably attached to the other end of said shaft member, so that when said bar member segments are attached to said shaft member, said bar member segments are connected to each other.
  • 19. A cylinder cleaning device according to claim 18, wherein, in said connection structure for said bar member segments, a connection member is attached to an end of said bar member segments, or ends of both of said bar member segments, to be coupled with other bar member segments via said connection member.
  • 20. A cylinder cleaning device according to claim 18, wherein, in said connection structure for said bar member segments, a portion to be engaged is formed to one bar member se rent and an engagement portion is provided to the other bar member segment, so that said engagement portion is connected to said portion to be engaged.
  • 21. A cylinder cleaning device according to claim 20, wherein said portion to be engaged is a hole formed in a distal end of said bar member segment, and said engagement portion is a projection, and wherein said projection is fitted into, and coupled with, said hole by moving said bar member in a longitudinal direction.
Parent Case Info

This application is a continuation-in-part of U.S. Ser. No. 08/813,535, filed Mar. 7, 1997 and now abandoned.

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Entry
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Continuation in Parts (1)
Number Date Country
Parent 08/813535 Mar 1997 US
Child 09/836786 US