The invention relates to a cylinder for a two-stroke engine, in particular, a scavenging two-stroke engine, of a hand-guided power tool such as a motor chain saw, a cut-off machine, a trimmer or the like.
U.S. Pat. No. 5,040,496 discloses a cylinder of a two-stroke engine having a cylinder wall provided with transfer passages. In the area adjoining the transfer ports flow deflecting vanes are provided in the transfer passages that can have a honeycomb or grid structure. The vanes extend up to the transfer port. The vanes are inserted as a separate component into the transfer passage and requires therefore an additional assembly step and represent additional components. When the vanes are made to be thin, they have only a minimal mechanical stability or strength. When they are configured to be thicker or stronger, the vanes reduce the flow cross-section in the transfer port so that the quantity of air supplied to the combustion chamber is reduced. Enlarging the transfer ports is not easily possible because of the spatial conditions present at the cylinder, in particular, because of timing. When the transfer ports are displaced in the direction toward the exhaust, the exhaust gas values will worsen because the combustion chamber scavenging is worsened and the fresh mixture can flow directly into the exhaust.
It is an object of the present invention to provide a cylinder for a two-stroke engine that can be manufactured in a simple way and that enables operation of the two-stroke engine at minimal exhaust gas values.
In accordance with the present invention, this is achieved in that the cylinder has a cylinder wall surrounding a cylinder interior; a cylinder head that closes off the cylinder at the side of the combustion chamber; and an exhaust from the cylinder interior, wherein at least one transfer passage for connecting the crank case of the two-stroke engine to the combustion chamber is provided in the cylinder wall, wherein the transfer passage opens with a transfer port into the cylinder interior, and wherein the transfer passage at the level of the transfer port has at least one flow deflecting rib that is positioned at a spacing from the transfer port in a radial direction relative to a longitudinal cylinder axis.
Because the flow deflecting rib does not extend all the way to the transfer port, the surface area of the transfer port is not reduced. In the radially outwardly positioned area of the transfer passage, the passage can be wider so that sufficiently large flow cross-sections can be realized. The flow deflecting rib can be designed to be comparatively solid (thick) so that a sufficient mechanical stability or strength is provided. By means of the flow deflecting rib the angles at which the scavenging air and the mixture flow into the combustion chamber can be freely selected within a wide range so that excellent scavenging results and therefore minimal exhaust gas values are obtainable. Because the flow deflecting rib does not project all the way to the transfer port, the flow deflecting rib can be used also in cylinders for small size engines in which, as a result of the limited space conditions, the arrangement of two separate transfer passages is not possible. Because the flow deflecting rib does not project all the way to the transfer port, the two sections (branches) of the transfer passage are connected to one another so that a pressure compensation between both sections of the transfer passage takes place. In this way, when filling the transfer passage with substantially fuel-free air, a uniform filling of the sections of the transfer passage is achieved. A uniform filling of the transfer passage results also when the top edge in the transfer port is not positioned perpendicularly to the longitudinal cylinder axis. In this way, the geometry of the transfer port can be adjusted easily for an excellent scavenging behavior of the combustion chamber without this causing limitations of the geometry because of scavenging.
Preferably, the flow deflecting rib extends from the radially outwardly positioned wall of the transfer passage (relative to the longitudinal cylinder axis) into the transfer passage. The connection to the radially outwardly positioned wall of the transfer passage provides that the flow deflecting rib is connected across its entire length to the cylinder and has therefore great stability. Since the radially outwardly positioned area of the transfer passage is divided by the flow deflecting rib, on either side of the flow deflecting rib different courses of the radially outwardly positioned wall of the transfer passage can be realized so that the intake angles into the combustion chamber can be easily adjusted as needed.
In particular, the flow deflecting rib is oriented in the direction of the longitudinal cylinder axis. This alignment or orientation of the flow deflecting rib enables an intake direction into the combustion chamber that effects excellent scavenging of the combustion chamber. The edge of the flow deflecting rib projecting into the transfer passage extends preferably relative to the longitudinal cylinder axis at an angle defined by two intersecting lines tapering in the direction toward the cylinder head. The flow deflecting rib projects therefore with its end remote from the cylinder head not as far into the transfer passage as with its end proximal to the cylinder head. In this way, the flow in the transfer passage for a flow direction into the combustion chamber is divided gradually into two sections or branches. This prevents turbulences or swirls so that sufficient quantities of air and mixture can be supplied to the combustion chamber through the transfer passage. The flow deflecting rib extends in particular across the entire height of the transfer port. Preferably, the flow deflecting rib extends across more than one third, in particular, more than half of the length of the transfer passage measured parallel to the longitudinal cylinder axis. Since the flow deflecting rib extends across a significant portion of the length of the transfer passage, the influence on the flow direction can be realized gradually so that minimal flow resistance will result.
It is provided that the flow deflecting rib divides the transfer passage into two branches that are connected to one another. Beneficial flow conditions result when the top wall of one branch of the transfer passage is positioned relative to the longitudinal cylinder axis at a different angle than the top wall of the other branch of the transfer passage. Preferably, the top wall of the exhaust-proximal branch of the transfer passage has an angle of at least 80 degrees relative to the longitudinal cylinder axis. It is provided that the top wall of the exhaust-remote branch of the transfer passage extends at a radius and opens at an angle of 25 degrees to 60 degrees into the interior of the cylinder. The flow deflecting rib enables a freely selectable design of the intake angle into the combustion chamber. In this way, by means of a single transfer passage intake conditions can be obtained that are usually obtainable only by arranging two separate transfer passages. Preferably, the exhaust-remote wall of the transfer passage is positioned at an angle of 55 degrees to 75 degrees relative to a center plane that divides the exhaust at the level of the transfer port. The exhaust-remote surface of the flow deflecting rib is positioned at an angle of expediently 60 degrees to 115 degrees to the center plane dividing the exhaust at the level of the transfer port. For the exhaust-proximal surface of the flow deflecting rib, an angle of 35 degrees to 65 degrees is expediently selected relative to the center plane dividing the exhaust at the level of the transfer port. The exhaust-poximal wall of the transfer passage is positioned expediently at an angle of 30 degrees to 60 degrees relative to the center plane dividing the exhaust at the level of the transfer port. It was found that by appropriately selecting the angles in this area beneficial flow conditions can be obtained so that the exhaust gases can be properly scavenged from the combustion chamber and a transfer of fresh mixture into the exhaust can be substantially prevented at the same time.
A simple manufacture of the cylinder can be achieved in that the flow deflecting rib is cast as a monolithic part of the cylinder. The flow deflecting rib can therefore be produced in the same manufacturing step as the cylinder itself. For a simple manufacture of the cylinder it is moreover provided that in the cylinder bore a cylinder lining is arranged that separates the transfer passage across at least one section of its length from the cylinder interior. In this way, the transfer passage can be closed relative to the cylinder interior without this requiring the use of a core when manufacturing the transfer passage by a casting process. The cylinder lining extends in particular to the bottom edge of the transfer port. Because the cylinder lining does not extend across the entire length of the cylinder, the transfer ports must not be introduced as openings into the cylinder lining. In this way, the manufacture of the cylinder lining is simplified. Also, the exhaust that is positioned usually at the level of the transfer ports does not require an additional opening in the cylinder lining. In particular, the cylinder lining is configured at the end facing away from the cylinder head as a closed ring whose height is less than two thirds, preferably less than half, of the length of the transfer passage. The cylinder lining can thus be manufactured in a material-saving way. Also, in the area of the mixture intake into the crank case of the two-stroke engine, the cylinder lining can be provided with a cutout so that no opening must be manufactured in the cylinder lining for providing the intake. It is provided that the cylinder lining in the area of the transfer passage has a web that extends, starting at the ring, to the bottom edge of the transfer port and that separates the transfer passage from the interior of the cylinder. It is therefore possible to manufacture a closed transfer passage in a simply way.
Preferably, the cylinder has two oppositely arranged symmetrically configured transfer passages in which a flow deflecting rib is arranged, respectively. The center plane that divides the exhaust in particular centrally provides the plane of symmetry. In order to provide scavenging air in the transfer passage for separating the outgoing exhaust gases from the incoming fresh mixture, it is provided that in the cylinder at least one air passage for supplying air via a piston recess is formed in the transfer passage wherein the air passage opens at the cylinder bore. By means of the air passage and the piston recess, a piston-controlled connection between the air passage and the transfer passage can be provided that can be manufactured in a simple way.
The two-stroke engine 1 illustrated in
The cylinder 2 has two transfer passages 11 provided in the cylinder wall 38;
In operation of the two-stroke engine 1, in the area of the upper dead center of the piston 5 substantially fuel-free air flows from the air passage 15 through piston recesses, not illustrated, through the transfer ports 12 into the transfer passage 11. Beginning at the combustion chamber end, the transfer passages 11 are filled with substantially fuel-free air. Fuel/air mixture flows through the intake 9 into the crank case 4. Upon downward stroke of the piston 5, the mixture in the crank case 4 is compressed. As soon as the transfer ports 12 open, first the substantially fuel-free air contained in the transfer passages 11 flows into the combustion chamber 3 and scavenges the exhaust gases of the previous cycle out of the combustion chamber 3 through the exhaust 10. Subsequently, fuel/air mixture flows through the transfer passages 11 into the combustion chamber 3. Upon upward stroke of the piston 5, the mixture in the combustion chamber 3 is compressed again and ignited by the spark plug 8 when the piston 5 is in the area of the upper dead center. As a result of combustion, the piston 5 is accelerated in the direction toward the crank case 4. The exhaust gases flows through the exhaust 10 and are scavenged by the air that passes through the transfer passages 11 into the combustion chamber 3.
At the level of the transfer port 12 a flow deflecting rib 14 is arranged in the transfer passage 11. In
Beginning at the radially outwardly positioned wall 33 of the transfer passage 11, the flow deflecting rib 14 projects into the transfer passage 11. The flow deflecting rib 14 is thus secured to the radially outwardly positioned wall 33 as well as to the cylinder 2 in the area of the top wall of the transfer passage 11. The flow deflecting rib 14 is in particular cast as a monolithic part of the cylinder 2. As shown in
In the cylinder bore 13 a cylinder lining 24 is arranged that extends from the end of the cylinder 2 at the combustion chamber 3 to the bottom edge 31 of the transfer port 12. In this connection, the bottom edge 31 of the transfer port 12 is the edge that is proximal to the crank case 4 and remote from the cylinder head 32. The flow deflecting rib 14 ends at a spacing in front of the transfer port 12 so that it does not divide the transfer passage 11 completely but only in the radially outwardly positioned area into two branches that, however, are connected to one another in the radial inwardly positioned area of the transfer passage 11. Accordingly, the flow deflecting rib 14 does not reduce the flow cross-section within the transfer port 12.
As shown in
As shown in
The section illustration of
As illustrated in
As shown in the section view of
In
The arrangement of a flow deflecting rib 14 can also be expedient in the case of a transfer passage that is open toward the cylinder interior. In this case, the transfer port is the section of the transfer passage that is open toward the combustion chamber when the piston is at the bottom dead center. A flow deflecting rib 14 can also be expedient in the case of a transfer passage that is not separated by a cylinder lining 24 from the cylinder interior but is formed by means of cores in the wall of the cylinder when casting the cylinder. The flow deflecting rib 14 is cast as a monolithic part of the cylinder so that it can be produced in a simple way.
The specification incorporates by reference the entire disclosure of German priority document 10 2005 019 520.2 having a filing date of Apr. 27, 2005.
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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10 2005 019 520 | Apr 2005 | DE | national |
Number | Name | Date | Kind |
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4414928 | Nakada | Nov 1983 | A |
5040496 | Plohberger et al. | Aug 1991 | A |
7025021 | Andersson et al. | Apr 2006 | B1 |
7100550 | Sheldon et al. | Sep 2006 | B2 |
Number | Date | Country | |
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20070034181 A1 | Feb 2007 | US |