This application claims priority to and the benefit of Korean Patent Applications No. 10-2006-0128177, filed in the Korean Intellectual Property Office on Dec. 14, 2006, No. 10-2006-0127396 filed on Dec. 13, 2006, and No. 10-2007-0005730 filed on Jan. 18, 2007, the entire contents of which are incorporated herein by reference.
(a) Field of the Invention
The present invention relates to a cylinder head and exhaust system of a multi-cylinder engine.
(b) Description of the Related Art
Typically, an engine for a vehicle is an internal combustion engine and has a system called an exhaust system for exhausting exhaust gas combusted in a cylinder.
According to a general exhaust system, an exhaust port is formed in the cylinder head such that the exhaust gas of the cylinder is exhausted through the cylinder head. The exhaust gas exhausted from a plurality of exhaust ports of a multi-cylinder engine is collected by an exhaust manifold and supplied to a catalytic converter.
Typically, an exhaust manifold 100 is mounted to one side of a cylinder head 101 through a flange 103, and the exhaust gas exhausted from respective combustion chambers of the engine is collected in exhaust pipes 107 integrally formed to each runner 105 connected to each port and is supplied to a catalytic converter 109.
The exhaust manifold 100 is generally manufactured as a separate member from the engine and is connected to the engine by a bolt. The conventional exhaust manifold connecting the plurality of exhaust ports with one catalytic converter occupies much volume. In addition, in a case in which passages of the exhaust manifold are joined together step by step, e.g., four passages are joined as two passages and the two passages are joined as one passage, for improving engine performance, a problem occurs in which the exhaust manifold is difficult to connect to the engine by the bolt because an outer scheme of the exhaust manifold is complicated.
That is, referring to
In addition, the temperature of exhaust gas exhausted from the cylinder is very high. Therefore, a water jacket is formed in the cylinder head such that the cylinder head through which the exhaust gas firstly flows does not overheat.
However, since the exhaust manifold in the conventional art is exposed to the outside and is manufactured as a separate member from the engine, the exhaust manifold is not cooled by the water jacket but is cooled only by a flow of air.
In contrast, if the exhaust system is compactly formed, an engine compartment space may be efficiently utilized. In addition, if an exhaust system that can decrease the temperature of the exhaust gas is provided, engine performance and durability can be improved together.
The above information disclosed in this Background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is already known in this country to a person of ordinary skill in the art.
The present invention has been made in an effort to provide a cylinder head and exhaust system of a multi-cylinder engine having advantages of improving engine performance and spatial efficiency of an engine room.
An exemplary embodiment of the present invention provides a cylinder head for a multi-cylinder engine having a plurality of cylinders, the cylinder head having a plurality of exhaust ports so as to form at least one exhaust port for each cylinder, the cylinder head including at least one projection portion that is projected from a side wall of the cylinder head such that a plurality of exhaust passages connected to the plurality of exhaust ports may be formed in the at least one projection portion, and each of the plurality of exhaust passages extends from a corresponding exhaust port toward a single direction to form an outlet thereof.
The at least one projection portion may be a single projection portion having all exhaust passages of all cylinders of the multi-cylinder engine formed therein integrally.
The at least one exhaust port may be formed as a pair of exhaust ports for each cylinder, and the pair of exhaust ports are joined to form a single exhaust passage.
A water jacket may be formed in the at least one projection portion so as to enclose the plurality of exhaust passages.
The multi-cylinder engine may be a four cylinder engine having four cylinders.
The single direction may be a direction toward the front of the engine.
The multi-cylinder engine includes four or more cylinders and the at least one projection portion may include a first projection portion including exhaust passages of the first and second cylinders among four or more cylinders and a second projection portion including exhaust passages of the third and fourth cylinders among four or more cylinders.
The longitudinal axis of the first projection portion may be slanted at a first predetermined angle with respect to the longitudinal direction of the cylinder head. The longitudinal axis of the second projection portion may be slanted at a second predetermined angle with respect to the longitudinal direction of the cylinder head. The first predetermined angle and the second predetermined angle may be the same in an example.
The at least one exhaust port may be formed as a pair in the respective cylinder, and the pair of exhaust ports are joined together to form one exhaust passage.
The multi-cylinder engine may be a four cylinder engine having four cylinders.
The single direction is a direction toward the front of the engine.
An exemplary embodiment of the present invention provides an exhaust system of a multi-cylinder engine having a cylinder head, at least one exhaust pipe, and a catalytic converter, wherein the cylinder head has a plurality of exhaust ports so as to form at least one exhaust port for each cylinder, and includes at least one projection portion that is projected from a side wall of the cylinder head such that a plurality of exhaust passages connected to the plurality of exhaust ports may be formed in the at least one projection portion and each of the plurality of exhaust passages extends from a corresponding exhaust port toward a single direction to form an outlet thereof, and the outlets of the plurality of exhaust passages are connected to the catalytic converter through the at least one exhaust pipe.
The at least one projection portion may be a single projection portion having all exhaust passages of all cylinders of the multi-cylinder engine formed therein integrally.
The outlets of the entire exhaust passages of the single projection portion may be connected to the catalytic converter through one exhaust pipe.
A water jacket may be formed in the at least one projection portion so as to enclose the plurality of exhaust passages.
The at least one exhaust port may be formed as a pair for each cylinder, and the pair of exhaust ports are joined to form a single exhaust passage.
The multi-cylinder engine may be a four cylinder engine having four cylinders.
The single direction may be a direction toward the front of the engine.
The multi-cylinder engine includes four or more cylinders, and the at least one projection portion may include a first projection portion including exhaust passages of the first and second cylinders among four or more cylinders and a second projection portion including exhaust passages of the third and fourth cylinders among four or more cylinders.
The longitudinal axis of the first projection portion and the second projection portion are slanted with a first predetermined angle and a second predetermined angle respectively with respect to the longitudinal direction of the cylinder head. In an example the first predetermined angle and the second predetermined angle are the same.
Outlets of exhaust passages of the first projection portion may be connected to the catalytic converter through the first exhaust pipe, and outlets of exhaust passages of the second projection portion are connected to the catalytic converter through the second exhaust pipe.
A water jacket enclosing the plurality of exhaust passages may be formed in the projection portion.
The at least one exhaust port may be formed as a pair for each cylinder and the pair of exhaust ports may be joined to form a single exhaust passage integrally.
The multi-cylinder engine may be a four cylinder engine having four cylinders.
The single direction may be a direction toward the front of the engine.
In a cylinder head for a multi-cylinder engine having a plurality of cylinders, the cylinder head having a plurality of exhaust ports and a plurality of intake ports so as to form at least one exhaust port and at least one intake port for each cylinder, the cylinder head may include a first elongated portion extending from an exterior surface of the cylinder head such that an intake manifold connected to an intake port is mounted therein and the intake manifold is connected to an intake pipe mounted outside of the cylinder head by the first elongated portion.
A portion of a water jacket guiding coolant and located around the intake manifold may be mounted to the first elongated portion to enclose the intake manifold.
A cylinder head of an engine having a plurality of cylinders connected to at least one intake port and at least one exhaust port may include a first elongated portion extending from one exterior surface of the cylinder head such that an end of an intake manifold connected to the at least one intake port is mounted therein and another end of the intake manifold is connected to the intake pipe outside the cylinder head through the first elongated portion and a second elongated portion extending from another exterior surface of the cylinder head such that an end of an exhaust manifold is connected to an exhaust port is mounted therein, and another end of the exhaust manifold is connected to the exhaust pipe outside the cylinder head through the second elongated portion.
A portion of a water jacket guiding coolant and located around of the intake manifold and exhaust manifold may be mounted to the first elongated portion and the second elongated portion to enclose the first elongated portion and the second elongated portion.
The above features and advantages of the present invention will be apparent from or are set forth in more detail in the accompanying drawings, which are incorporated in and form a part of this specification, and the following Detailed Description of the Invention, which together serve to explain by way of example the principles of the present invention.
The above and other features of the present invention will now be described in detail with reference to certain exemplary embodiments thereof illustrated the accompanying drawings which are given hereinbelow by way of illustration only, and thus are not limitative of the present invention, and wherein:
a) shows a connecting portion of an intake pipe according to a D-D direction in
a) and
a) and
a) is a sectional view of a cylinder head according to an E-E line in
It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various preferred features illustrative of the basic principles of the invention. The specific design features of the present invention as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particular intended application and use environment.
In the figures, reference numbers refer to the same or equivalent parts of the present invention throughout the several figures of the drawing.
Hereinafter reference will now be made in detail to various embodiments of the present invention, examples of which are illustrated in the accompanying drawings and described below. While the invention will be described in conjunction with exemplary embodiments, it will be understood that present description is not intended to limit the invention to those exemplary embodiments. On the contrary, the invention is intended to cover not only the exemplary embodiments, but also various alternatives, modifications, equivalents and other embodiments, which may be included within the spirit and scope of the invention as defined by the appended claims.
An exemplary embodiment of the present invention will hereinafter be described in detail with reference to the accompanying drawings.
As shown in
In the first exemplary embodiment of the present invention, the cylinder head 5 is for a multi-cylinder engine having a plurality of cylinders C1, C2, C3, and C4 having at least one exhaust port Q1, Q2, Q3, and Q4 for each cylinder.
In this embodiment, the At least one projection portion 9 protruded from one side portion from the cylinder head 5 is formed such that a plurality of exhaust passages P1, P2, P3, and P4 connected to the exhaust ports Q1, Q2, Q3, and Q4 are formed therein integrally.
A water jacket may be formed in the at least one projection so as to enclose the plurality of exhaust passages. In detail, in an exemplary embodiment of the present invention, referring to
Referring to
According to an exemplary embodiment of the present invention, the engine is realized as a four-cylinder engine, but the scope of the present invention is not limited thereto. As an example, the technical solution of the present invention can be easily realized for an engine such as an in-line 6 cylinder engine.
In addition, according to an exemplary embodiment of the present invention, it is described that the exhaust ports Q1, Q2, Q3, and Q4 of each cylinder are formed as pairs, but the scope of the present invention is not limited thereto. The technical solution of the present invention can be easily realized for the engine in which one cylinder is connected to one exhaust port.
As shown in
As shown in
According to the exhaust system of the first exemplary embodiment of the present invention, the outlets of the plurality of exhaust passages P1, P2, P3, and P4 of the engine are connected to the catalytic converter 3 through at least one exhaust pipe 16.
According to the first exemplary embodiment of the present invention, the Outlets of all exhaust passages P1, P2, P3, and P4 integrally formed in the one projection portion 9 in common are connected to the catalytic converter 3 by the one exhaust pipe 16 as shown in
Hereinafter, referring to
According to the second exemplary embodiment of the present invention, the exhaust system 500 includes an identical scheme to the first exemplary embodiment, but the exhaust system 500 is formed as two projection portions 11 and 13 in this example as shown in
That is, according to the second exemplary embodiment of the present invention, the first projection portion 11 defines exhaust passages P1 and P2 of first and second cylinders C1 and C2 of the four cylinders and a second projection portion 13 defines exhaust passages P3 and P4 of third and fourth cylinders C3 and C4 thereof.
The longitudinal axis of first projection portion 11 may be slanted in a first predetermined angle with respect to the longitudinal direction of the cylinder head 5. The longitudinal axis of the second projection portion 13 may be slanted in a second predetermined angle with respect to the longitudinal direction of the cylinder head 5.
The first or second predetermined angles may be selected by a person of ordinary skill in the art based on the teachings herein. In an exemplary embodiment, the first predetermined angle and the second predetermined angle may be the same. By the above-described scheme, the space of an engine compartment can be more effectively utilized.
In addition, according to the second exemplary embodiment of the present invention, the respective exhaust system outlets of the plurality of exhaust passages P1, P2, P3, and P4 of the engine are connected to the catalytic converter 3 through the at least two exhaust pipes 15 and 17 in this example.
According to the second exemplary embodiment of the present invention, the outlets of the exhaust passages P1 and P2 of the first projection portion 11 are connected to the catalytic converter 3 through the first exhaust pipe 15 and the outlets of the exhaust passages P3 and P4 of the second projection portion 13 are connected to the catalytic converter 3 through the second exhaust pipe 17.
According to the exhaust system of the multi-cylinder engine of an exemplary embodiment of the present invention, the exhaust passages that are formed by protruding from one side portion of the cylinder head and are utilized as an exhaust manifold are integrally formed. Therefore, interference with the vehicle body can be reduced in a limited engine compartment space and the engine compartment space can be effectively utilized.
In addition, because an entire weight including the cylinder head and the exhaust manifold can be reduced, vehicle driving performance can be improved.
Furthermore, since the exhaust passage connected to the exhaust port is integrally formed on the cylinder head and the exhaust passage is cooled by the water jacket, heat durability of the cylinder head can be improved.
Hereinafter, referring to the drawings, according to the third exemplary embodiment of the present invention, a cylinder head is described.
In addition,
According to an exemplary embodiment of the present invention, the engine is realized as a four-cylinder engine, but the scope of the present invention is not limited thereto.
According to the third exemplary embodiment of the present invention, the cylinder head, as shown in
The intake manifold 20 and the exhaust manifold 30 are respectively connected to an intake port 22 and an exhaust port 32 formed onto both upper sides of each cylinder 160.
Because the two intake ports 22 are formed per a cylinder 160, one end portion of the intake manifold 20 is branched as eight pipes that are respectively connected to the intake ports 22 in this embodiment. In contrast, the other end portion of the intake manifold 20 may be joined to form an intake pipe connection portion 24 as explained below.
Similarly, because the two exhaust ports 32 are formed per a cylinder 160, one end portion of the exhaust manifold 30 is branched as eight pipes that are respectively connected to the exhaust ports 32 in this embodiment. In contrast, the other end portion of the exhaust manifold 30 may also be joined to form an exhaust pipe connecting portion 34 as explained below.
In addition, according to an exemplary embodiment of the present invention, the cylinder head 10 includes a first elongated portion 12 extended from one side of the cylinder head 10 such that the intake manifold 20 connected to the plurality of intake ports 22 is formed therein.
The other end portion of the intake manifold 20 forms an intake pipe connecting portion 24 connected to the intake pipe (not shown) outside of the cylinder head 10 through the first elongated portion 12.
On the other hand, the cylinder head according to the third exemplary embodiment of the present invention includes a second elongated portion 14 extended from another exterior surface of the cylinder head 10 such that the exhaust manifold 30 connected to the exhaust ports is mounted therein
Next, the other end portion of the exhaust manifold 30 forms an exhaust pipe connecting portion 34 connected to the exhaust pipe (not shown) outside of the cylinder head 10 through the second elongated portion 14.
According to the third exemplary embodiment of the present invention, the intake manifold 20 and the exhaust manifold 30 are not separately attached to the outside of the cylinder head 10 but integrally formed in the cylinder head 10.
That is, the intake manifold 20 and the exhaust manifold 30, as shown in
However, as shown in
As described, the intake manifold 20 and the exhaust manifold 30 according to the third exemplary embodiment of the present invention are formed to be disposed in the cylinder head 10, and for the disposition, according to the third exemplary embodiment of the present invention, the cylinder head 10 includes the first elongated portion 12 and the second elongated portion 14.
The first elongated portion 12 and the second elongated portion 14 can be integrally formed/manufactured with the cylinder head 10 or they can be manufactured as a flange type and respectively connected to the outside of the cylinder head 10.
As described, according to the third exemplary embodiment of the present invention, interference between the parts can be reduced and when the intake/exhaust manifolds are manufactured or assembled, manufacturing room can be reduced.
Generally, a water jacket 40 guiding coolant is disposed in the cylinder head 10.
According to the third exemplary embodiment of the present invention, as shown in
As described, according to the present invention, the problem that fuel consumption is deteriorated by increasing the engine compartment temperature by the intake/exhaust manifolds having engine heat can be solved.
Particularly, because the water jacket 40 is disposed around the exhaust manifold 30 having high heat temperature, durability of the exhaust manifold 30 can be improved since the exhaust manifold is cooled by the water jacket effectively in contrast to the conventional art that but is cooled only by a flow of air.
As described above, according to the third exemplary embodiment of the present invention, because the cylinder head includes the intake manifold and the exhaust manifold integrally formed therein, interference between the elements of the engine on the engine package can be prevented.
In addition an engine compartment space may be efficiently utilized since the entire engine system can be designed compactly.
The forgoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiment were chosen and described in order to explain certain principles of the invention and their practical application, to thereby enable others skilled in the art to make and utilize various exemplary embodiments of the present invention, as well as various alternatives and modifications thereof. It is intended that technical spirit and scope of the present invention be defined by the Claims appended hereto and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
10-2006-0127396 | Dec 2006 | KR | national |
10-2006-0128177 | Dec 2006 | KR | national |
10-2007-0005730 | Jan 2007 | KR | national |