This application claims priority to Japanese Patent Application No. 2007-023031, filed on Feb. 1, 2007. The entire disclosure of Japanese Patent Application No. 2007-023031 is hereby incorporated herein by reference.
1. Field of the Invention
The present invention relates to a cylinder head and an internal combustion engine having the same.
2. Background Information
Japanese Patent No. 2523326 discloses a conventional cylinder head that includes a valve lifter guide boss forming a bore for supporting a valve lifter therein. In such a conventional cylinder head, a portion of the valve lifter guide boss corresponding to the rotational direction of a cam, which periodically pushes down the valve lifter, is cut out to prevent the cam and the valve lifter guide boss from interfering with each other.
In view of the above, it will be apparent to those skilled in the art from this disclosure that there exists a need for an improved cylinder head. This invention addresses this need in the art as well as other needs, which will become apparent to those skilled in the art from this disclosure.
In the conventional cylinder head described in the above-mentioned publication, a sliding length of the valve lifter within the valve lifter guide boss decreases in the cam rotational direction by the amount that the valve lifter guide boss is cut out. Therefore, the sliding orientation of the valve lifter may become unstable. Although the sliding orientation of the valve lifter may be stabilized by improving dimensional precision of the valve lifter and the valve lifter guide boss to reduce the clearance therebetween, improving the dimensional precision leads to an increase in cost.
Accordingly, one object of the present invention is to provide a cylinder head that can easily ensure the stability of the sliding orientation of the valve lifter while suppressing an increase in cost. Another object of the present invention is to provide an internal combustion engine that can reduce noise resulting from a rattling sound of the valve lifter.
In order to achieve the above objects of the present invention, a cylinder head includes a lifter guide boss part, a concave relief groove portion and a guide portion. The lifter guide boss part defines a lifter bore configured and arranged to slidably support a valve lifter that is periodically pushed down by a cam that rotates in accordance with a rotation of a camshaft. The concave relief groove portion has a predetermined width and a predetermined depth formed on the lifter guide boss part in a position corresponding to a rotation direction of the cam to avoid an interference between the cam and the lifter guide boss part due to a rotation of the cam. The relief groove portion includes a pair of groove side surfaces and a groove bottom surface with a pair of corner sections being formed between the groove bottom surface and the side groove surfaces. The guide portion protrudes from the groove bottom surface of the relief groove portion in a sliding direction of the valve lifter to slidably guide the valve lifter. The guide portion is spaced apart from the corner sections of the relief groove portion.
These and other objects, features, aspects and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses preferred embodiments of the present invention.
Referring now to the attached drawings which form a part of this original disclosure:
Selected embodiments of the present invention will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following descriptions of the embodiments of the present invention are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Referring initially to
The cylinder head 3 includes a plurality of lifter guide boss parts 12 integrally formed with the cylinder head 3 in positions corresponding to where the valve lifters 9 are installed. In the first embodiment, each of the valve lifter boss parts 12 preferably defines a pair of lifter bores 12a. The structure of the valve lifter boss part 12 will be explained in more detail below. As shown in
Each of the cams 8 is disposed on a corresponding one of the camshafts 7. The cams 8 are configured and arranged to rotate in accordance with the rotation of the camshafts 7. The valve lifters 9 are operatively attached to the cams 8 so that the valve lifters 9 are periodically pushed down by the cams 8. The valve lifters 9 are configured and arranged to slide inside the lifter bores 12a formed in the lifter guide boss parts 12. The cams 8 push down on the valve lifters 9 which push down the valves 11 against the force of the lower springs 10 such that the valve openings 12b are opened.
As shown in
The relief groove portion 13 includes a pair of corner sections 13a in the width direction (left to right direction in
If the guide portion 14 were formed to protrude from the rising positions 13RP of the rounded corner surfaces 13R or from the rounded corner surfaces 13R of the relief groove portion 13, the width of the guide portion 14 could be maximized and the guide portion 14 could stably guide the valve lifter 9. However, in the illustrated embodiment, the guide portion 14 is dimensioned so that rising portions (width direction edges of the guide portion 14) of the guide portion 14 are spaced apart from the rising positions 13RP of the rounded corner surfaces 13R with taking into consideration geometric tolerances such as the width dimension variations in the relief groove portion 13, the dimension variations in the rounded corner surfaces 13R and the width dimension variations in the guide portion 14.
More specifically, the guide portion 14 is formed to protrude at a position sufficiently inward of the rising positions 13RP of the rounded corner surfaces 13R such that cutout portions (incomplete rounded portions) where stress concentration easily occurs are not formed in the corner sections 13a even when the dimension variations occur.
In
More specifically, the clearance between the cam 8 and the relief groove portion 13 is set such that a margin or clearance “t” is ensured between a cam surface 8b of the cam 8 and the groove bottom surface 13b of the relief groove portion 13 when the corner portions 8a of the cam 8 and the rounded corner surfaces 13R of the relief groove portion 13 become most proximate to each other. Moreover, the guide portion 14 is dimensioned with a height according to the clearance “t”. In other words, the height of the guide portion 14 is set so as not to interfere with the cam surface 8b of the cam 8 even when the dimensions of the cam 8 and the relief groove portion 13 vary to a maximum extent in the direction in which the cam 8 and the relief groove portion 13 interfere with each other easily due to geometric tolerances in manufacturing.
As shown in
When the rotational angle θ of the cam 8 becomes a value θa as shown in
Furthermore, the guide portion 14 is formed in a shape that is substantially symmetrical with respect to the width direction centerline 8P of the cam 8 that is rotated inside the relief groove portion 13. Moreover, the guide portion 14 is dimensioned such that the width of the guide portion 14 is ensured to the maximum extent possible as long as the rising portions of the guide portion 14 are spaced apart from the rising positions 13RP of the rounded corner surfaces 13R taking into consideration the width dimension variations in the relief groove portion 13, the dimension variations in the rounded corner surfaces 13R of the corner portions 13a and the width dimension variations in the guide portion 14. Therefore, a cutout portion (incomplete rounded portion) where stress concentration easily occurs is prevented from being formed in the corner sections 13a of the relief groove portion 13 and the sliding orientation of the valve lifter 9 can be made even more stable.
Referring now to
The width direction dimension of the guide portion 14′ is set to the maximum extent possible while sufficiently ensuring the distance between the corner sections 13a of the relief groove portion 13 and the cam 8. Thus, the valve lifter 9 is readily and slidably guided by the guide portion 14′. Accordingly, the sliding orientation of the valve lifter 9 can be stabilized.
In the first and second embodiments described above, the guide portions 14 and 14′ are integrally formed to protrude from the groove bottom surface 13b of the relief groove portion 13. However, the present invention is not limited to such arrangements. For example, the guide portion 14 or 14′ can also be formed separately from the groove bottom surface 13b of the relief groove portion 13 and fixed to the groove bottom surface 13b by welding or the like.
In the first and second embodiments described above, the guide portion 14 and 14′ are formed in a shape that is substantially symmetrical with respect to the width direction centerline 8P of the cam 8 that is rotated inside the relief groove portion 13. However, the present invention is not limited to such arrangements. For example, the guide portion 14 or 14′ can also have a shape that is not substantially symmetrical with respect to the width direction centerline 8P.
In the first and second embodiments described above, the guide portions 14 and 14′ are formed in both of the relief groove portions 13 formed on both sides of the sliding axis of the valve lifter 9 in the rotational direction of the cam 8. However, the present invention is not limited to such arrangements. For example, the guide portion 14 or 14′ can also be formed only in the relief groove portion 13 that the cam 8 enters by rotation.
According to the illustrated embodiments, by simply forming the guide portion 14 or 14′ to protrude from the groove bottom surface 13b of the relief groove portion 13 such that the guide portion 14 or 14′ is spaced apart from the corner section 13a of the relief groove portion 13, the valve lifter 9 can be stably guided by the guide portion 14 while sufficiently ensuring a distance between the cam 8 and the corner section 13a of the relief groove portion 13 in which the rounded corner surface 13R or the like is usually provided for avoiding stress concentration and in which the sensitivity becomes the highest in interference with an object (e.g., the cam 8). Therefore, the stability of the sliding orientation of the valve lifter 9 can be easily ensured.
Moreover, the guide portion 14 or 14′ is integrally formed to protrude from the groove bottom surface 13b of the relief groove portion 13. Therefore, an increase in the number of parts can be controlled. Thus, the stability of the sliding orientation of the valve lifter 9 can be ensured while controlling an increase in cost.
Furthermore, the guide portion 14 or 14′ is formed in a shape that is substantially symmetrical with respect to the width direction centerline 8P of the cam 8. Therefore, the sliding orientation of the valve lifter 9 can be made even more stable.
Moreover, the rounded corner surface 13R is provided in the corner section 13a of the relief groove portion 13, and the guide portion 14 or 14′ is spaced apart from the rising position 13RP of the rounded corner surface 13R in the groove bottom surface 13b of the relief groove portion 13 taking into consideration geometric tolerance. Therefore, the width of the guide portion 14 or 14′ can be ensured to the maximum extent possible while a cutout portion (incomplete rounded portion) where stress concentration easily occurs can be prevented from being formed in the corner section 13a. Thus, the sliding orientation of the valve lifter 9 can be made even more stable.
In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. The terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed.
While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. For example, the size, shape, location or orientation of the various components can be changed as needed and/or desired. Components that are shown directly connected or contacting each other can have intermediate structures disposed between them. The functions of one element can be performed by two, and vice versa. The structures and functions of one embodiment can be adopted in another embodiment. It is not necessary for all advantages to be present in a particular embodiment at the same time. Every feature which is unique from the prior art, alone or in combination with other features, also should be considered a separate description of further inventions by the applicant, including the structural and/or functional concepts embodied by such feature(s). Thus, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2523326 | Dec 1988 | JP |
Number | Date | Country | |
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20080184957 A1 | Aug 2008 | US |