The present invention relates to an internal combustion engine with a rocker arm for transmitting opening and closing motion from a camshaft to a combustion valve; more particularly to such an internal combustion engine with a rocker arm which is switchable between a high lift mode and a low lift mode; and even more particularly to such an internal combustion engine which includes an oil reflector for receiving a spray of oil and directing the spray of oil to a follower of the rocker arm.
It is known in art of internal combustion engines to provide variable valve actuation devices which are switchable between a low lift mode and high lift mode, thereby opening a combustion valve, for example an intake valve, to a low lift and a high lift respectively. One such variable valve actuation device is disclosed in United States Patent Application Publication No. US 2009/0078225 to Hendriksma, hereinafter referred to as Hendriksma, the disclosure of which is incorporated herein by reference in its entirety. Hendriksma teaches a rocker arm with a rocker arm body within which is mounted a center high lift follower which is selectively allowed to pivot relative to the rocker arm body. A pair of low lift followers are mounted to the rocker arm body and flank the high lift follower. The high lift follower follows a high lift lobe of a camshaft to selectively transmit high valve lifting motion to a combustion valve while the low lift followers follow respective low lift lobes of the camshaft to selectively transmit low valve lifting motion to the combustion valve.
A latching mechanism is provided to selectively allow the high lift follower to pivot relative to the rocker arm body and to selectively prevent the high lift follower from pivoting relative to the rocker arm body. In order to position the latching mechanism to prevent the high lift follower from pivoting relative to the rocker arm body, thereby allowing high valve lifting motion to be transmitted to the combustion valve from the high lift lobe, pressurized oil is supplied to the latching mechanism. The pressurized oil urges a lock pin into engagement with the high lift follower. A spray hole is provided in the rocker arm body to allow some of the pressurized oil supplied to the latching mechanism to be sprayed onto the interface between the high lift follower and the high lift lobe, thereby lubricating the interface between the high lift follower and the high lift lobe.
Conversely, in order to position the latching mechanism to allow the high lift follower to pivot relative to the rocker arm body, thereby allowing low valve lifting motion to be transmitted to the combustion valve from the low lift lobes, oil is drained from the latching mechanism and a latch spring pushes the lock pin out of engagement with the high lift follower. Consequently, the high lift lobe causes the high lift follower to pivot cyclically within the rocker arm body. Since pressurized oil is not being supplied to the latching mechanism, oil is not sprayed onto interface between the high lift follower and the high lift lobe which may be acceptable in the low lift mode because the load between the high lift lobe and the high lift follower is relatively low.
The rocker arm of Hendriksma is considered to be a default low lift two-step rocker arm because the rocker arm is placed in the low lift mode when no pressurized oil is supplied to the latching mechanism. It is known to provide a two-step rocker arm similar to the rocker arm of Hendriksma with the exception of modifying the latching mechanism to place the rocker arm in the high lift mode when pressurized oil is not supplied to the latching mechanism, thereby resulting in a default high lift two-step rocker arm. Such a modified latching mechanism is disclosed in FIG. 2 of U.S. Pat. No. 7,761,217 to Waters et al., hereinafter referred to as Waters, the disclosure of which is incorporated herein by reference in its entirety. However, since pressurized oil is not used to place the latching mechanism in the high lift mode, pressurized oil is not available from the latching mechanism to lubricate the interface between the high lift lobe and the high lift follower. Consequently, an oil spray bar may be provided exclusively for lubricating the interface between the high lift lobe and the high lift follower. The addition of an oil spray bar exclusively for lubricating the interface between the high lift lobe and the high lift follower may add cost and complexity and may require an oil pump of increased capacity which may lead to decreased fuel efficiency of the internal combustion engine.
What is needed is an internal combustion engine which minimizes or eliminates one or more of the shortcomings as set forth above.
Briefly described a cylinder head assembly is provided for an internal combustion engine having a piston reciprocatable within a cylinder, a crankshaft rotated by the piston, a combustion chamber defined between the cylinder head assembly and the piston. The cylinder head assembly allows air into the combustion chamber and also allows exhaust gases out of the combustion chamber. The cylinder head assembly includes a cylinder head defining a port for selectively communicating the air to the combustion chamber or for selectively discharging the exhaust gases from the combustion chamber. The cylinder head also defines a valve seat between the port and the combustion chamber. A combustion valve is mounted in the cylinder head and is selectively seated and unseated with the valve seat. A camshaft mounted in the cylinder head is rotatable about a camshaft axis and has a high lift lobe and a low lift lobe. A rocker arm is engaged with the combustion valve and has a high lift follower and a low lift follower. The rocker arm is switchable between 1) a high lift mode for receiving high lift valve opening and closing motion from the high lift lobe of the camshaft and 2) a low lift mode for receiving low lift opening and closing motion from the low lift lobe of the camshaft, whereby rotation of the camshaft about the camshaft axis causes the rocker arm to pivot, thereby seating and unseating the combustion valve with the valve seat in a cyclic pattern. An oil spray source provides a spray of oil while an oil reflector is configured to receive the spray of oil and direct the spray of oil to one of the high lift follower and the low lift follower to provide lubrication between the interface of the high lift follower and the high lift lobe or between the interface of the low lift follower and the low lift lobe.
Further features and advantages of the invention will appear more clearly on a reading of the following detailed description of the preferred embodiment of the invention, which is given by way of non-limiting example only and with reference to the accompanying drawings.
This invention will be further described with reference to the accompanying drawings in which:
In accordance with a preferred embodiment of this invention and referring to
Cylinder head assembly 18 generally includes a cylinder head 28 fastened to engine block 12; an intake valve 30 mounted within cylinder head 28; an exhaust valve 32 mounted within cylinder head 28; an intake camshaft 34 mounted within cylinder head 28; an exhaust camshaft 36 mounted within cylinder head 28; an intake rocker arm 38 engaged with intake camshaft 34 and intake valve 30 and pivotable about an intake lash adjuster 39; an exhaust rocker arm 40 engaged with exhaust camshaft 36 and exhaust valve 32 and pivotable about an exhaust lash adjuster 41; and a valve cover 42 defining a cylinder head assembly compartment 44 with cylinder head 28 which encloses intake valve 30, exhaust valve 32, intake camshaft 34, exhaust camshaft 36, intake rocker arm 38, intake lash adjuster 39, exhaust rocker arm 40, and exhaust lash adjuster 41. Cylinder head assembly 18 will be described in greater detail in the paragraphs that follow. As illustrated, cylinder 14 includes respective pairs of exhaust valves 32, intake rocker arms 38, intake lash adjusters 39, exhaust rocker arms 40, and exhaust lash adjusters 41; however, it should be understood that each cylinder 14 may include different numbers of each depending on the design of internal combustion engine 10.
Cylinder head 28 defines an air intake port 46 for selectively communicating air to combustion chamber 20, an exhaust port 48 for selectively discharging exhaust gases from combustion chamber 20, an intake valve seat 50 between air intake port 46 and combustion chamber 20, and an exhaust valve seat 52 between exhaust port 48 and combustion chamber 20. Intake valve 30 is selectively seated (
With continued reference to
Again with reference to
Exhaust camshaft 36 includes an exhaust lobe 72 which transmits valve opening and closing motion to exhaust have 32 through exhaust rocker arm 40 as will be described in greater detail later.
With continued reference to
A latching mechanism 84 is disposed within intake rocker arm body 74 at the end thereof which engages intake lash adjuster 39. Latching mechanism 84 includes a latch bore 86 in intake rocker arm body 74 within which a latch pin 88 is slidably disposed. Latch pin 88 selectively engages high lift follower 76, thereby preventing relative movement between high lift follower 76 and intake rocker arm body 74. Latch pin 88 also selectively disengages high lift follower 76, thereby allowing high lift follower 76 to pivot relative to intake rocker arm body 74 about pivot shaft 78. A latch spring 90 urges latch pin 88 into engagement with high lift follower 76 when high lift of intake valve 30 is desired. Conversely, pressurized oil is supplied to latch pin 88 through an oil passage 89, thereby compressing latch spring 90 and disengaging latch pin 88 from high lift follower 76 when low lift of intake valve 30 is desired. The supply of pressurized oil to latch pin 88 may be controlled, for example, by an oil control valve 92 which receives oil from an oil supply 94 of internal combustion engine 10.
A lost motion spring 96, illustrated for example only as a compression coil spring, is disposed operatively between high lift follower 76 and intake rocker arm body 74. When latch pin 88 is disengaged from high lift follower 76, lost motion spring 96 is compressed and uncompressed in a cyclic pattern by high lift intake lobe 68. In this way, lost motion spring 96 maintains contact between high lift follower 76 and high lift intake lobe 68 while not permitting valve lifting motion to be transferred from high lift intake lobe 68 to intake valve 30.
Further features and characteristics of intake rocker arm 38 are shown in United States Patent Application Publication No. 2009/0078225 to Hendriksma and U.S. Pat. No. 7,761,217 to Waters et al. which are incorporated herein by reference in their entirety.
Again with reference to
With continued reference to
The oil spray source may be camshaft bearing 54. The interface of camshaft bearing 54 and intake camshaft 34 is lubricated by oil from oil supply 94 through an oil gallery 114 (
In order to lubricate high lift follower 76 of each intake rocker arm 38 for each cylinder 14, an oil reflector 102 may be provided at each camshaft bearing 54 of intake camshaft 34. Alternatively, and now with reference to
While exhaust rocker arm 40 has been illustrated as a conventional rocker arm which provides only one magnitude of lift, it should be understood that exhaust rocker arm 40 may be configured to be a two-step rocker arm as has been illustrated by intake rocker arm 38. If exhaust rocker arm 40 is configured to be a two-step rocker arm, oil reflector 102 or oil reflector 102′ may be similarly utilized to lubricate exhaust rocker arm 40.
While intake rocker arm 38 has been illustrated as defaulting to the high lift mode, i.e. high lift follower 76 is prevented from pivoting relative to intake rocker arm body 74, it should now be understood that intake rocker arm 38 may be arranged to default to the low lift mode, i.e. high lift follower 76 is permitted to pivot relative to intake rocker arm body 74. If intake rocker arm 38 is arranged to default to the low lift mode, a spray hole may be provided in intake rocker arm body 74 as disclose in United States Patent Application Publication No. 2009/0078225 to Hendriksma in order to lubricate high lift follower 76. However, oil reflector 102 or oil reflector 102′ may still be used in order to provide supplemental lubrication high lift follower 76. For example, high lift intake lobe 68 of intake camshaft 34 may mask a portion of high lift follower 76 from the oil spray provided by the spray hole. Oil reflector 102 may aid in lubricating the portion of high lift follower 76 that is masked by high lift intake lobe 68. Furthermore, intake rocker arm 38 may be a conventional rocker arm which provides only one magnitude of lift similar to exhaust rocker arm 40 described above. If intake rocker arm 38 is a conventional rocker arm with only one follower, oil reflector 102 or oil reflector 102′ may be used in order to provide lubrication to the follower.
While oil reflector 102 and oil reflector 102′ have been illustrated as being mounted to cylinder head assembly 18 by securing oil reflector 102 and oil reflector 102′ to camshaft bearings 54, it should be understood that other mounting arrangements may be contemplated. For example only, oil reflector 102 and oil reflector 102′ may alternatively be secured to valve cover 42. Consequently, valve cover 42 and oil reflector 102 or oil reflector 102′ may be provided as a complete assembly to quicken the assembly process of internal combustion engine 10.
While high lift follower 76 has been illustrated as being a sliding interface with high lift intake lobe 68, it should now be understood that high lift follower 76 may alternatively be a rolling interface with high lift intake lobe 68. Similarly, while low lift followers 80 have been illustrated as being a rolling interface with low lift intake lobes 70, it should now be understood that low lift followers 80 may alternatively be a sliding interface with low lift intake lobes 70. Consequently, oil reflector 102 or oil reflector 102′ may also/alternatively be used to lubricate the interface between low lift followers 80 and low lift intake lobes 70.
While camshaft bearing 54 has been illustrated as the oil spray source for providing the spray of oil which is received and directed by oil reflector 102 or oil reflector 102′, it should now be understood that other oil spray sources may be utilized. For example only, an adjacent exhaust rocker arm 40 may provide a spray of oil which is received and directed by oil reflector 102 or oil reflector 102′.
While this invention has been described in terms of preferred embodiments thereof, it is not intended to be so limited, but rather only to the extent set forth in the claims that follow.