1. Field of the Invention
This invention relates generally to gaskets for providing a seal between two parts, and more particularly to multi-layer gaskets, such as cylinder head gaskets.
2. Description of the Prior Art
Gaskets are typically used to establish a gas and fluid tight seal between two parts clamped together, such as a cylinder head and an engine block of an internal combustion engine. Such gaskets oftentimes include a functional layer having a sealing bead, also referred to as an embossment, to facilitate the tight seal. The functional layer with the sealing bead is typically provided along with one or more additional layers, and the multiple layers are compressed together between the two clamped parts, in order to establish the gas and fluid tight seal. However, if the gasket is over-compressed, damage can occur to the sealing bead. For example, if the bead becomes substantially flattened, it loses its ability to exert a high compression sealing pressure, and fatigue cracks can form in the area of the bead.
One aspect of the invention provides a gasket, such as a cylinder head gasket for an internal combustion engine. The gasket includes a first functional layer including a first outer surface and an oppositely facing first inner surface. The first functional layer extends between a first edge surrounding a combustion chamber opening and a second edge. A portion of the first outer surface and the first inner surface extend in a first direction to present a first full bead around the combustion chamber opening. The gasket also includes a second functional layer including a second inner surface facing the first inner surface and an oppositely facing second outer surface. The second functional layer extends between a third edge surrounding the combustion chamber opening and a fourth edge. A portion of the second inner surface and the second outer surface of the second functional layer extend in a second direction opposite the first direction to present a second full bead axially aligned with the first full bead. A first stopper extends along the first inner surface of the first functional layer between the first edge and the first full bead. A second stopper extends along the second outer surface of the second functional layer. The second stopper is attached to the second outer surface around the second full bead and is spaced from the second outer surface at the second full bead.
Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Referring to the Figures, wherein like numerals indicate corresponding parts throughout the several views, a multi-layer static gasket 20, 20′ providing improved performance under high loads and high motion is generally shown in
The first edge 38 of the first functional presents the combustion chamber opening 22. The combustion chamber opening 22 typically has a cylindrical shape, but could comprise other shapes. In the first exemplary embodiment, the first full bead 26 of the first functional layer 24 extends circumferentially and continuously around the first edge 38 presenting the combustion chamber opening 22. Typically, the gasket 20 includes multiple combustion chamber openings 22, each surrounded by one of the first full beads 26.
The second edge 40 of the first functional layer 24 typically presents an outer periphery of the gasket 20, or a secondary opening for allowing fluid or bolts to pass through. The exemplary gasket 20 of
In the first exemplary embodiment, the first full bead 26 of the first functional layer 24 is disposed between the first edge 38 and the second edge 40, but closer to the first edge 38 than the second edge 40, as shown in
The first functional layer 24 of the first exemplary embodiment also includes a first half bead 56 disposed between the first full bead 26 and the second edge 40, as shown in
The second functional layer 28 of the gasket 20 extends continuously between a third edge 64 aligned with the first edge 38 of the functional layer and a fourth edge 66 aligned with the second edge 40 of the first functional layer 24. The second functional layer 28 also presents a second outer surface 68 and an oppositely facing second inner surface 70 each extending from the third edge 64 to the fourth edge 66. The second outer surface 68 and the second inner surface 70 present a thickness t2 therebetween. The thickness t2 is typically constant from the third edge 64 to the fourth edge 66, and is typically equal to the thickness t1 of the first functional layer 24.
The second functional layer 28 presents the second full bead 30 disposed between the third edge 64 and the fourth edge 66, but closer to the third edge 64 than the fourth edge 66, as shown in
In the first exemplary embodiment, the second functional layer 28 includes a second half bead 72 disposed between the second full bead 30 and the fourth edge 66. The second half bead 72 is axially aligned with the first half bead 56, and the first half bead 56 and the second half bead 72 have contours which are mirror images of one another. The second half bead 72 typically extends along the fourth edge 66. The second inner surface 70 and the second outer surface 68 of the second functional layer 28 include a second planar region 59 between the second full bead 30 and the second half bead 72, and a third planar region 61 between the second half bead 72 and the fourth edge 66. A portion of the second inner surface 70 and the second outer surface 68 of the second functional layer 28 are disposed at an angle relative to the planar regions 55, 59, 61 and extend in the second direction 2 to present the second half bead 72, just like the second full bead 30.
The first stopper 32 of the gasket 20 extends along the first inner surface 44 of the first functional layer 24. The first stopper 32 also extends circumferentially around the first edge 38, between the first edge 38 and the first full bead 26, for preventing over-compression of the first full bead 26. The first stopper 32 includes a first stopper end 74 located at the first edge 38 and extends to a second stopper end 76 located between the first edge 38 and the first full bead 26. The first stopper 32 also presents a first stopper surface 78 extending along the first planar region 54 of the first functional layer 24 and a second stopper surface 80 facing opposite the first stopper surface 78 and toward the second functional layer 28. The first stopper surface 78 and the second stopper surface 80 are typically planar from the first stopper end 74 to the second stopper end 76. The first stopper surface 78 and the second stopper surface 80 also present a thickness t3 therebetween. In the first exemplary embodiment, the thickness t3 of the first stopper 32 is less than the thicknesses t2, t3 of the functional layers 24, 28. The first stopper surface 78 is attached to the first inner surface 44 of the first functional layer 24, and it is also attached continuously from the first stopper end 74 to the second stopper end 76. In the first exemplary embodiment, the first stopper surface 78 is welded, mechanically fixed, or clinched to the first inner surface 44 of the first functional layer 24, after the first full bead 26 is formed in the first functional layer 24. However, the first stopper 32 could be attached to the first functional layer 24 by other methods.
The second stopper 34 of the gasket 20 extends along the second outer surface 68 between the third edge 64 and the fourth edge 66 of the second functional layer 28. As shown in
As shown in
Although not required, the gasket 20 of the first exemplary embodiment also includes a third functional layer 82 disposed adjacent the fourth stopper surface 92 and the second outer surface 68 of the second functional layer 28. As shown in
The third functional layer 82 also presents a third full bead 102 axially aligned with the first full bead 26 and the second full bead 30. The third full bead 102 and the first full bead 26 have matching contours, as shown in
The gasket 20 of the first exemplary embodiment also includes a third half bead 104 disposed between the third full bead 102 and the sixth edge 96, and extending along the sixth edge 96. The third half bead 104 is axially aligned with the first half bead 56 and the second half bead 72, and the third half bead 104 and the first half bead 56 have matching contours. The third inner surface 98 and the third outer surface 100 of the third functional layer 82 include a second planar region 63 between the third full bead 102 and the third half bead 104, and a third planar region 65 between the third half bead 104 and the sixth edge 96. A portion of the third inner surface 98 and the third outer surface 100 of the third functional layer 82 are disposed at an angle relative to the planar regions 57, 63, 65 and extend in the first direction 1 to present the third half bead 104.
Each of the functional layers 24, 28, 82 and the stoppers 32, 34 are typically formed of a steel material. Preferably, the steel material includes chromium and nickel. Exemplary steel materials include SS301 fully hardened spring stainless steel material, cold rolled stainless steel, or SS304 annealed stainless steel.
A cross-section of a second exemplary embodiment of the gasket 20′ is shown
Unlike the gasket 20 of the first exemplary embodiment, the gasket 20′ of the second exemplary embodiment includes a third stopper 106 extending along the third outer surface 100′ of the third functional layer 82′ and circumferentially around the fifth edge 94′ and between the fifth edge 94′ and the third full bead 102′ for preventing over-compression of the third full bead 102′. The third stopper 106 extends from a fifth stopper end 108 located at the fifth edge 94′ to a sixth stopper end 110 located between the fifth edge 94′ and the third full bead 102′. The third stopper 106 also presents a fifth stopper surface 112 extending along the first planar region 57′ of the third outer surface 100′ of the third functional layer 82′ and a sixth stopper surface 114 facing opposite the fifth stopper surface 112. The fifth stopper surface 112 is attached to the third outer surface 100′ of the third functional layer 82′ continuously from the fifth stopper end 108 to the sixth stopper end 110. The fifth stopper surface 112 and the sixth stopper surface 114 are planar from the fifth stopper end 108 to the sixth stopper end 110, and the fifth stopper surface 112 and the sixth stopper surface 114 present a thickness t6 therebetween. Typically, the third stopper 106 is of the same size and shape as the first stopper 32′. For example, the thickness t6 of the third stopper 106 is typically equal to the thickness t3′ of the first stopper 32′ and less than the thickness t4′ of the second stopper 34. However, the thickness t6 of the third stopper could vary. For example, the thickness t6 of the third stopper 106 could be equal to or greater than the thickness t4′ of the second stopper 34. The fifth stopper surface 112 is welded, mechanically fixed, or clinched to the third outer surface 100′ of the third functional layer 82′, but could be attached using other methods.
The gasket 20′ of the second exemplary embodiment shown in
As shown in
The fourth functional layer 84 also includes a fourth half bead 126 disposed between the fourth full bead 124 and the eighth edge 118 and axially aligned with the second half bead 72′ and the third half bead 104′. The fourth half bead 126 and the second half bead 72′ have matching contours, and the fourth half bead 126 extends along the eighth edge 118. The fourth inner surface 120 and the fourth outer surface 122 of the fourth functional layer 84 include a second planar region 69 between the fourth full bead 124 and the fourth half bead 126 and a third planar region 71 between the fourth half bead 126 and the eighth edge 118. A portion of the fourth inner surface 120 and the fourth outer surface 122 of the fourth functional layer 84 are disposed at an angle relative to the planar regions 67, 69, 71 and extend in the first direction 1 to present the fourth half bead 126. As in the first exemplary embodiment, each of the functional layers 24′, 28′, 82′, 84 and the stoppers 32′, 34′, 106 of the second exemplary embodiment are typically formed of a steel material, preferably a steel material including chromium and nickel.
Although not shown, the gasket 20, 20′ of either exemplary embodiment could include additional functional layers and stoppers stacked on top of the layers shown in
Obviously, many modifications and variations of the present invention are possible in light of the above teachings and may be practiced otherwise than as specifically described while within the scope of the appended claims.