This application claims priority to European Patent Application No. 23192426.7, filed on Aug. 21, 2023, the disclosure and content of which is incorporated by reference herein in its entirety.
The disclosure relates generally to internal combustion engines. In particular aspects, the disclosure relates to a cylinder head for a combustion cylinder of an internal combustion engine. The disclosure can be applied to heavy-duty vehicles, such as trucks, buses, and construction equipment, among other vehicle types. Although the disclosure may be described with respect to a particular vehicle, the disclosure is not restricted to any particular vehicle. The disclosure may also be applicable to non-moving internal combustion engines, such as e.g., stationary combustion engines used for generating electric power.
Hydrogen internal combustion engines are becoming a desired alternative to conventional internal combustion engines consuming petrol or diesel. For such hydrogen internal combustion engines, hydrogen gas is injected into a combustion chamber. The hydrogen injector injecting the hydrogen is typically run at critical conditions at which the hydrogen flow becomes sonic or even locally supersonic. One problem with this type of flow is difficulties to maintain the initial direction of the jet out of the injector.
There is thus a desire to improve the guidance of the hydrogen flow into the combustion chamber.
According to a first aspect of the disclosure, there is provided a cylinder head configured to mount to a combustion cylinder of an internal combustion engine, ICE, the cylinder head comprising a cylinder head surface configured to face an internal combustion chamber of the combustion cylinder, a cavity comprising an inner cavity surface and a cavity side wall, the cavity extending from the cylinder head surface, along the cavity side wall, to the inner cavity surface in a direction away from the cylinder head surface, and an opening arranged in the inner cavity surface, the opening being configured to be provided with a fuel injector for feeding gaseous fuel into the combustion chamber, wherein the cavity side wall comprises a surface discontinuity portion, the surface discontinuity portion being arranged at a distance from the inner cavity surface.
The surface discontinuity portion should be understood in such a way that the cavity side wall is provided with a surface portion that changes or interrupts the continuity of the cavity side wall. The surface discontinuity portion is thus a change in the surface structure of the cavity side wall. As will be evident from the below description, the surface discontinuity portion may be a protrusion of the cavity side wall that protrudes from the cavity side wall and interrupts the continuity of the cavity side wall. As another example, the surface discontinuity portion may be a recess of the cavity side wall that interrupts the continuity of the cavity side wall.
A technical benefit may include that the gaseous fuel injected by the fuel injector can be guided into the combustion chamber of the combustion cylinder in a desired direction. By guiding the gaseous fuel in a specific direction may improve the combustion process in the combustion chamber. The cylinder head described above is thus advantageous for a hydrogen internal combustion engine. In particular, the injection of hydrogen fuel may be performed at a lower pressure level compared the injection of e.g., diesel or petrol. Due to the low injection pressure, it may be difficult to guide the hydrogen fuel in the desired direction, and the present disclosure thus present a solution to this problem by forming the cavity side wall with the surface discontinuity portion. Further, by forming the cavity in the cylinder head, i.e., as an indentation in the cylinder material, there is a reduced need to provide any additional nozzle cap with a specific shape that obtains a desired direction of the gaseous fuel into the combustion chamber.
Optionally, an envelope surface of the cavity side wall may extend 360 degrees in a circumferential direction. A technical benefit may include that a substantially uniform distribution of gaseous fuel can be directed into the combustion chamber.
Optionally, the surface discontinuity portion may be integrated with the cavity side wall. A technical benefit may include that no additional material may be needed to achieve the above defined technical advantages. However, other alternatives are conceivable. For example, the surface discontinuity portion may be arranged on a sleeve, which sleeve is fixated to the cavity side wall. In such situation, the sleeve may be formed by a material of higher strength compared to the material of the cylinder head such that the surface discontinuity portion can withstand the stress concentrations generated by the flow of gaseous fuel.
Optionally, the surface discontinuing portion may comprise a protrusion. A technical benefit may include that a protrusion may efficiently redirect the flow in a desired direction into the combustion chamber.
Optionally, the protrusion may be arranged at an interface between the cylinder head surface and the inner cavity surface, the protrusion extending towards a center portion of the cavity. A technical benefit may include that the flow of gaseous fuel is redirected in a desired direction just before leaving the cylinder head, i.e., at a top end of the combustion chamber.
Optionally, the protrusion may extend in 360 degrees at the cavity side wall. A technical benefit may include that a uniform redirection of the gaseous fuel may be obtained.
Optionally, the protrusion may be flush with the cylinder head surface. A technical benefit may include that the protrusion is not protruding towards the combustion chamber and the risk of piston interaction with the protrusion is avoided. By “flush” should be construed that a portion of the protrusion is arranged in the same geometric plane as the cylinder head surface.
Optionally, the protrusion may be arranged at a non-zero distance from the cylinder head surface. A technical benefit may include that the flow of gaseous fuel is redirected in a desired direction a distance from the cylinder head surface, i.e., somewhere between the cylinder head surface and the inner cavity surface. The protrusion does in this example not comprise a portion which is flush with the cylinder head surface, i.e., arranged in the same geometric plane as the cylinder head surface.
Optionally, the surface discontinuity portion may comprise at least one recess arranged in the cavity side wall. A technical benefit may include that at least one recess may provide desired direction of gaseous fuel into the combustion chamber. Optionally, the at least one recess may comprise a plurality of recesses.
Optionally, the recesses of the plurality of recesses may be evenly distributed in the circumferential direction of the cavity side wall. A technical benefit may include that an even distribution of redirected gaseous fuel may be provided into the combustion chamber.
Optionally, the recess may extend from the cylinder head surface in a direction towards the inner cavity surface. Optionally, the recess may extend into the cylinder head surface. A technical benefit may include that the gaseous fuel is controlled to be guided in a desired direction.
Optionally, the cavity may be arranged at a center of the cylinder head surface.
Optionally, the cavity may comprise a circular cross-section. Other cross-sections are however also conceivable, such as e.g., elliptical or oval.
Optionally, the cylinder head may be a hydrogen internal combustion engine cylinder head.
According to a second aspect, there is provided an internal combustion engine, ICE, comprising a combustion cylinder housing a reciprocating piston, a cylinder head according to any one of the above examples of the first aspect, the cylinder head being mounted to the combustion cylinder, and a fuel injector arranged at inner cavity surface of the cavity.
Optionally, the internal combustion engine may be a hydrogen internal combustion engine. A technical benefit may include, as described above, that the low pressure injected hydrogen gas can be guided in a desired direction by the shape of the cylinder head, and in particularly the shape of the cavity.
Effects and features of the second aspect are largely analogous to those described above in relation to the first aspect.
According to a third aspect, there is provided a vehicle, comprising an internal combustion engine according to any one of the examples of the second aspect.
Optionally, the vehicle may further comprise a gas tank configured to contain hydrogen gas, wherein the gas tank is arranged in fluid communication with the fuel injector.
Effects and features of the third aspect are largely analogous to those described above in relation to the first and second aspects.
The disclosed aspects, examples, and/or accompanying claims may be suitably combined with each other as would be apparent to anyone of ordinary skill in the art. Additional features and advantages are disclosed in the following description, claims, and drawings, and in part will be readily apparent therefrom to those skilled in the art or recognized by practicing the disclosure as described herein.
Examples are described in more detail below with reference to the appended drawings.
The detailed description set forth below provides information and examples of the disclosed technology with sufficient detail to enable those skilled in the art to practice the disclosure.
The disclosure described in the following may seek to mitigate the problem of properly directing pressurized fluid into a combustion chamber of an internal combustion engine. The present disclosure is applicable for injection of fluid at pressure levels in a wide variety of pressure range, such as from low pressure injection, e.g., below 30 bar, to high pressure levels, e.g., up to 300 bar. A technical benefit may include that the pressurized fuel from a fuel injector can be guided to a desired position within the combustion chamber for improving the combustion process within the combustion chamber.
Reference is made to
The truck 1 may be a hybrid electric vehicle. By way of example, the hybrid electric vehicle comprises an electric propulsion system having at least one high-voltage battery and at least one electric machine, as well as the hydrogen ICE 10. The hydrogen ICE 10 of the truck 1 further comprises a fuel injection arrangement as will be disclosed herein with reference to
As depicted in
Turning now to
Generally, each cylinder 14 is provided with a corresponding piston 16 connected to the crankshaft 18 of the ICE 10. The ICE 10 further comprises an intake manifold (not shown) forming intake guides arranged to guide air to the cylinders 14, and an exhaust guide (not shown) arranged to guide gases from the cylinders 14.
Each cylinder 14 may further comprise at its vertical top end at least one, typically a multiple number of inlet channels having at least one inlet valve 40 for controlling a flow of the inlet air to the combustion chamber 15, and at least one, typically a multiple number of exhaust channels having a least one exhaust valve 60 for controlling discharge of exhaust gases produced from the fuel combustion process taking place within the cylinder 14.
Each one of the cylinders 14 defines at least partly a combustion chamber 15. As is also common, one end of the cylinder cavity is closed by the cylinder head 120. The piston 16 reciprocates in the cylinder and is connected to the crankshaft 18 so that the piston is set to reverse in the cylinder at an upper dead center position and at a lower dead center position.
The ICE 10 here further comprises a fuel system 50. As illustrated in
The fuel system 50 here also comprises a fuel tank 52 containing the hydrogen fuel 51 in gaseous form 51a. The fuel 51 may also be partly arranged in liquid form in the fuel tank 52. The fuel 51 in the form of gaseous hydrogen 51a is supplied to the fuel injection arrangement 100 of the ICE 10 from the fuel tank 52 via the fuel circuit 53 of the fuel system 50. The fuel circuit 53 is arranged and configured to contain and transport the fuel, as illustrated by the arrows in
In addition, the ICE 10 may comprise an ignition source 30. The ignition source 30 is arranged in the cylinder and at a location facing the combustion chamber 15, as illustrated in
The ignition source 30 is configured to ignite hydrogen gas jets 51b supplied via the fuel injection arrangement 100. By way of example, the ignition source 30 is a sparkplug 32. A sparkplug is a device for delivering electric current from an ignition system to the combustion chamber of a spark-ignition engine to ignite the compressed fuel/air mixture by an electric spark. Typically, in each cylinder 14, there is a corresponding sparkplug arranged to ignite a mix of fuel and oxygen in the given cylinder. The hydrogen fuel is generally compressed to a certain level with air. The compressed air-fuel mixture is thus ignited by the sparkplug.
In order to describe the above described cavity 110 in further detail, reference is now made to
Moreover, the cavity side wall 304 comprises a surface discontinuing portion 310. The surface discontinuing portion 310 is a portion of the cavity side wall 304 that interrupts the continuity of the cavity side wall 304. The exemplified surface discontinuing portion 310 in
Turning now to
In a similar vein as for the example depicted in
The surface discontinuing portion 310 may be designed in different shapes and reference is now made to
In order to describe a further example of the surface discontinuing portion 310, reference is made to
In the example depicted in
In order to describe a yet further example of the surface discontinuing portion 310, reference is made to
In the example depicted in
In order to describe the cavity 110 according to yet another example, reference is made to
A portion of the hydrogen gas 51b injected from the fuel injector 101 will be interrupted by the protrusion 702. Hereby, the hydrogen gas injected from the fuel injector 101 will be guided to a smaller area within the combustion chamber compared to a cavity without a protrusion 702.
The cavity 110 as well as the fuel injector 101 may be arranged in different angular positions relative to e.g., the cylinder head surface 122 and reference is now made to
In the example depicted in
Example 1: A cylinder head configured to mount to a combustion cylinder of an internal combustion engine, ICE, the cylinder head comprising a cylinder head surface configured to face an internal combustion chamber of the combustion cylinder, a cavity comprising an inner cavity surface and a cavity side wall, the cavity extending from the cylinder head surface, along the cavity side wall, to the inner cavity surface in a direction away from the cylinder head surface, and an opening arranged in the inner cavity surface, the opening being configured to be provided with a fuel injector for feeding gaseous fuel into the combustion chamber, wherein the cavity side wall comprises a surface discontinuity portion, the surface discontinuity portion being arranged at a distance from the inner cavity surface.
Example 2: The cylinder head of example 1, wherein an envelope surface of the cavity side wall extends 360 degrees in a circumferential direction.
Example 3: The cylinder head of any one of examples 1 or 2, wherein the surface discontinuity portion is integrated with the cavity side wall.
Example 4. The cylinder head of any one of the preceding examples, wherein the surface discontinuing portion comprises a protrusion.
Example 5. The cylinder head of example 4, wherein the protrusion is arranged at an interface between the cylinder head surface and the inner cavity surface, the protrusion extending towards a center portion of the cavity.
Example 6. The cylinder head of any one of examples 4-5, wherein the protrusion extends in 360 degrees at the cavity side wall.
Example 7. The cylinder head of any one of examples 4-6, wherein the protrusion is flush with the cylinder head surface.
Example 8. The cylinder head of any one of examples 4-6, wherein the protrusion is arranged at a non-zero distance from the cylinder head surface.
Example 9. The cylinder head of any one of examples 1-3, wherein the surface discontinuity portion comprises at least one recess arranged in the cavity side wall.
Example 10. The cylinder head of examples 9, wherein the at least one recess comprises a plurality of recesses.
Example 11. The cylinder head of examples 10, wherein the recesses of the plurality of recesses are evenly distributed in the circumferential direction of the cavity side wall.
Example 12. The cylinder head of any one of examples 9-11, wherein the recess extends from the cylinder head surface in a direction towards the inner cavity surface.
Example 13. The cylinder head of any one of the preceding examples, wherein the cavity is arranged at a center of the cylinder head surface.
Example 14. The cylinder head of any one of the preceding examples, wherein the cavity comprises a circular cross-section.
Example 15. The cylinder head of any one of the preceding examples, wherein the cylinder head is a hydrogen internal combustion engine cylinder head.
Example 16. An internal combustion engine, ICE, comprising a combustion cylinder housing a reciprocating piston, a cylinder head according to any one of the preceding examples, the cylinder head being mounted to the combustion cylinder, and a fuel injector arranged at inner cavity surface of the cavity.
Example 17. The internal combustion engine of example 16, wherein the internal combustion engine is a hydrogen internal combustion engine.
Example 18. A vehicle, comprising an internal combustion engine according to any one of examples 16 or 17.
Example 19. The vehicle according to example 18, further comprising a gas tank configured to contain hydrogen gas, wherein the gas tank is arranged in fluid communication with the fuel injector.
The terminology used herein is for the purpose of describing particular aspects only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including” when used herein specify the presence of stated features, integers, actions, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, actions, steps, operations, elements, components, and/or groups thereof.
It will be understood that, although the terms first, second, etc., may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element without departing from the scope of the present disclosure.
Relative terms such as “below” or “above” or “upper” or “lower” or “horizontal” or “vertical” may be used herein to describe a relationship of one element to another element as illustrated in the Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures. It will be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element, or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
It is to be understood that the present disclosure is not limited to the aspects described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the present disclosure and appended claims. In the drawings and specification, there have been disclosed aspects for purposes of illustration only and not for purposes of limitation, the scope of the disclosure being set forth in the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 23192426.7 | Aug 2023 | EP | regional |