CYLINDER LINER FOR INTERNAL COMBUSTION ENGINE

Information

  • Patent Application
  • 20080035081
  • Publication Number
    20080035081
  • Date Filed
    August 10, 2006
    18 years ago
  • Date Published
    February 14, 2008
    17 years ago
Abstract
A coolant groove-type internal combustion engine has a cylinder block that includes a frame having at least one longitudinal surface and a lateral member transverse to the longitudinal surface, the lateral member defining a coolant passage therethrough, wherein the lateral member also defines at least one cylinder opening and a groove coolant port extending from the coolant passage to the cylinder opening. A cylinder liner includes a cylindrical member, defining an elongated cylinder bore. The cylinder member has an outer surface that has a diameter that allows the cylindrical member to be fitted into the cylinder opening so as to form a coolant jacket between the outer surface of the cylindrical member and the longitudinal surface. The outer surface of the cylindrical member includes an upper portion that plugs the groove coolant port.
Description

BRIEF DESCRIPTION OF THE FIGURES OF THE DRAWINGS


FIG. 1A is a top perspective view of a prior art cylinder liner.



FIG. 1B is a cross-sectional view of a portion of a prior art engine block employing a prior art cylinder liner.



FIG. 1C is a plan view of a portion of a prior art engine block employing a prior art cylinder liner.



FIG. 2A is a top perspective view of a cylinder liner according to one representative embodiment of the invention.



FIG. 2B is a cross-sectional view of a portion of an engine block employing a cylinder liner according to one representative embodiment of the invention.





DETAILED DESCRIPTION OF THE INVENTION

A preferred embodiment of the invention is now described in detail. Referring to the drawings, like numbers indicate like parts throughout the views. As used in the description herein and throughout the claims, the following terms take the meanings explicitly associated herein, unless the context clearly dictates otherwise: the meaning of “a,” “an,” and “the” includes plural reference, the meaning of “in” includes “in” and “on.”


As shown in FIG. 2A and 2B, one embodiment of the invention is a cylinder liner 100 for a coolant groove-type internal combustion engine. The engine includes a cylinder block that includes a frame 14 having at least one longitudinal 16 surface and a lateral member 18 transverse to the longitudinal surface 16. The lateral member 18 defines a coolant passage 20 therethrough. The lateral member also defines at least one cylinder opening 22 and a groove coolant port 28 extending from the coolant passage 20 to the cylinder opening 22.


The cylinder liner 100 includes a cylindrical member 110 that defines an elongated cylinder bore 32. The cylinder member 110 has an outer surface 30 that has a diameter that allows the cylindrical member 110 to be fitted into the cylinder opening 22 so as to form a coolant jacket 38 between the outer surface 30 of the cylindrical member 110 and the longitudinal surface 16. The outer surface 30 of the cylindrical member 110 includes an upper portion 114 that plugs the groove coolant port 28.


A plurality of cooling fins 120 is also disposed on the outer surface 30 of the cylinder liner 100. The cooling fins are disposed so as to be in contact with the coolant in the coolant jacket 38. In one embodiment, the cooling fins 120 are disposed circumferentially about the outer surface. In one embodiment, the outer surface 30 of the cylinder liner defines a plurality of spaced apart circumferential grooves 122. The raised space between each groove 122 defines the cooling fins 120.


In one embodiment, the cylinder is made as a replacement cylinder that is retrofitted into a coolant groove-type internal combustion engine. When retrofitting a cylinder liner, an existing cylinder liner is removed from the engine, thereby exposing the cylinder opening 22 and the groove coolant port 28. The groove coolant port is then plugged by placing the replacement cylinder liner 100 into the engine. The cylinder liner may be made by machining a piece of stock to form a cylindrical shape that is complimentary in shape to the cylinder opening 22. Then a cylindrical piston bore 32 passage is bored through the cylindrical shape such that the cylindrical piston bore 32 is complimentary in diameter to the piston 32. The plurality of circumferentially disposed cooling fins 120 is then machined, e.g. with a metal lathe, into the outer surface of the cylinder liner by cutting circumferential grooves 122 into the outer surface 30 of the cylinder liner 100.


The above described embodiments, while including the preferred embodiment and the best mode of the invention known to the inventor at the time of filing, are given as illustrative examples only. It will be readily appreciated that many deviations may be made from the specific embodiments disclosed in this specification without departing from the spirit and scope of the invention. Accordingly, the scope of the invention is to be determined by the claims below rather than being limited to the specifically described embodiments above.

Claims
  • 1. A cylinder liner for a coolant groove-type internal combustion engine, having a cylinder block that includes a frame having at least one longitudinal surface and a lateral member transverse to the longitudinal surface, the lateral member defining a coolant passage therethrough, wherein the lateral member also defines at least one cylinder opening and a groove coolant port extending from the coolant passage to the cylinder opening, the cylinder liner comprising: a cylindrical member, defining an elongated cylinder bore, the cylinder member having an outer surface that has a diameter that allows the cylindrical member to be fitted into the cylinder opening so as to form a coolant jacket between the outer surface of the cylindrical member and the longitudinal surface, the outer surface of the cylindrical member including an upper portion that plugs the groove coolant port.
  • 2. The cylinder liner of claim 1, further comprising a plurality of cooling fins disposed on the outer surface of the cylinder liner in a portion of the outer surface that facilitates communication between the cooling fins and the coolant jacket.
  • 3. The cylinder liner of claim 2, wherein the cooling fins are disposed circumferentially about the outer surface.
  • 4. The cylinder liner of claim 2, wherein the outer surface of the cylinder liner defines a plurality of spaced apart circumferential grooves, a space between each groove defining a cooling fin.
  • 5. An internal combustion engine, comprising: a. a cylinder block that includes a frame having at least one longitudinal surface and a lateral member transverse to the longitudinal surface, the lateral member defining a coolant passage therethrough, the lateral member also defining at least one cylinder opening and a groove coolant port extending from the coolant passage to the cylinder opening; andb. a replacement cylinder liner retrofitted into the cylinder opening and including a cylindrical member having an outer surface that has a diameter that allows the cylindrical member to be fitted into the cylinder opening so as to form a coolant jacket between the cylindrical member and the longitudinal surface, the outer surface of the cylindrical member including an upper portion that plugs the groove coolant port.
  • 6. The cylinder liner of claim 5, further comprising a plurality of cooling fins disposed on the outer surface of the cylinder liner in a portion of the outer surface that facilitates communication between the cooling fins and the coolant jacket.
  • 7. The cylinder liner of claim 6, wherein the outer surface of the cylinder liner defines a plurality of spaced apart circumferential grooves, a space between each groove defining a cooling fin.
  • 8. A method of retrofitting a cylinder liner into a coolant groove-type internal combustion engine that includes a cylinder opening and groove coolant port opening thereto, the method comprising the steps of: a. removing an existing cylinder liner from the engine, thereby exposing the cylinder opening and the groove coolant port; andb. plugging the groove coolant port by placing a replacement cylinder liner, that includes an outer surface of a cylindrical member including an upper portion that plugs the groove coolant port, into the engine.
  • 9. A method of making a replacement cylinder liner for use in a coolant groove-type internal combustion engine having at least one cylinder opening with a groove coolant port opening thereto, comprising the steps of; a. machining a piece of stock to form a cylindrical shape that is complimentary in shape to the cylinder opening such that the cylindrical shape includes an outer surface having an upper portion configured to plug the groove coolant port when the cylindrical shape is placed in the cylinder opening; andb. boring a cylindrical passage through the cylindrical shape such that the cylindrical shape is complimentary in diameter to a piston, thereby forming the replacement cylinder liner.
  • 10. The method of claim 9, further comprising the step of machining a plurality of circumferentially disposed cooling fins into the outer surface of the cylinder liner.