The invention relates to a roller of an inking or dampening system in accordance with the preamble of claim 1, 6 or 15.
DE 197 20 954 A1 discloses a printing group with a vibrator inking system having three distribution cylinders and a dampening system having one distribution cylinder. The ink flow takes place starting at a distribution cylinder of the inking system remote from the cylinder, respectively via an inking roller parallel to two distribution cylinders closer to the transfer cylinder, and from there via respectively assigned application rollers to the transfer cylinder. The three-roller dampening system is always in active contact with one of the inking system distributors, so that a dampening agent/ink emulsion is applied.
A film inking system having three distribution cylinders is known from DE 197 50 960 A1, wherein the ink flow takes place from a distribution cylinder remote from the cylinder to a second distribution cylinder, and from there parallel via application rollers to the forme cylinder and the third distribution cylinder, from which smoothing of the ink application takes place via further application rollers.
A film inking system is represented in DE 101 03 842 A1, wherein an angle between a metering gap and a film gap, as well as an angle between the film gap and a press gap lies between 70° and 110°, in particular at approximately 90°.
DE 29 32 105 A1 shows a printing group with a vibrator inking system and a dampening system, wherein the dampening system is movably arranged in such a way that in one operating mode it acts as a three-roller dampening system, wherein no connection with the inking system exists, and in the other operating mode the dampening distribution cylinder has contact with an application roller of the inking system.
A film inking system is known from DE 38 04 204 A1 wherein, in addition to a zoned metering of the ink flow arranged in one area of the ink fountain, it is possible to take ink from the inking system via an intermediate roller and a doctor blade arrangement for variable regulation or for cleaning purposes.
A distribution cylinder of a printing press is disclosed in DE 101 57 243 A1, whose rotatory drive mechanism is arranged on its one end, and a traversing drive mechanism on the other, for example the driven side. Rotatory driving is provided by the motor either axially directly, or via a pinion gear to a spur wheel of the cylinder.
Transfer rollers of an inking system are seated on spring-loaded support levers in DE 38 04 204 A1.
The object of the invention is based on producing a roller of an inking or dampening system.
In accordance with the invention, this object is attained by means of the characteristics of claims 1, 6 or 15.
In an advantageous embodiment, the ink from the first distribution cylinder reaches the forme cylinder selectively or simultaneously over different possible paths (in series or parallel) via two further distribution cylinders. By means of this the inking system can be very flexibly changed to printing conditions with different requirements. The same applies to the printing group in view of the selective assignment of a distribution cylinder to the dampening or the inking system, as well as a possibility of a selection between “purely” dampening (direct) and indirect dampening, wherein ink and dampening agent are already mixed on a distribution cylinder.
An embodiment is also advantageous wherein rotatory driving of the dampening distributor by its own motor, in particular by means of a (corner) gear, takes place. For simplifying the drive train in regard to bringing it in and out of contact, the motor is advantageously also co-located on a lever.
By means of an advantageous arrangement of levers of two cooperating rollers, an embodiment is created which is simple to adjust, but nevertheless maintains their relative position to each other when being displaced.
In an advantageous embodiment, for an ideal ink flow through the printing group, ink is taken from the inking system in a specific way - and for example as a function of a printing image and/or a web width -. In this way no oversaturation of non-removed ink occurs, in particular in the edge areas.
Exemplary embodiments of the invention are represented in the drawings and will be described in greater detail in what follows.
Shown are in:
A printing press, in particular a web-fed rotary printing press for imprinting one or several webs B, has several units 100, 200, 300, 400, 500, 600, 700, 800, 900 for provisioning, imprinting and further processing. For example, the web B to be imprinted, in particular a paper web B, is wound off a roll unwinding device 100 before it is supplied via a draw-in unit 200 to one or several printing units 300. In addition to the printing units 300, which are standardized for multi-color printing (for example four of them for four-color printing), it is possible to provide further printing units 300, which in this case can be utilized in alternation with one or several of the remaining printing units for flying printing forme changes.
In an advantageous embodiment a varnishing unit 450 can be provided in the web path.
Following imprinting and, if required, varnishing, the web B passes through a dryer 500 and is possibly cooled again in a cooling unit 600 if drying is performed thermally. A further conditioning unit such as, for example, a coating device and/or re-moistening device, not represented in
In an advantageous embodiment the printing press in addition has a separate transverse cutter 900, for example a so-called plano delivery device 900, in which a web B which, for example, had not been conducted through the folding apparatus 800, is cut into standard sheets and, if desired, stacked or delivered.
The units 100, 200, 300, 400, 450, 500, 600, 700, 800, 900 of the printing press have an effective width transversely in respect to the transport direction T of the web B, which permits processing of webs B of a maximum width b (
The units 100, 200, 300, 400, 450, 500, 600, 700, 800, 900 which define, or process, a section length a are designed in such a way that for example they define a section a of a length between 540 and 700 mm on the web B. The section length a advantageously lies between 540 and 630 mm. In a special embodiment the section length a lies at 620±10 mm. In a further development of the printing press the units 100, 200, 300, 400, 450, 500, 600, 700, 800, 900 are designed in such a way that with a few changes the printing press can be selectively designed with section lengths of 546 mm, 578 mm or 620 mm. Thus, for example, substantially only an exchange capability of bearing elements for printing group cylinders (see below), a matching of the drive mechanism (see below), as well as matching in the folding apparatus 800 or the transverse cutter 900 (see below), are required for the change in order to equip the same printing press for formats which differ from each other. For example, in a standard way the section length a is covered by four vertical printed pages, for example DIN A4, side-by-side in the transverse direction of the web B, and two printed pages (for example of a length s) one behind the other in the longitudinal direction. However, depending on the print image and the subsequent further processing in the superstructure 700 and the folding apparatus 800, other numbers of pages per section length a are also possible.
For multi-color imprinting of the web B, B′, the printing press has several, for example at least four, here in particular five identically equipped printing units 300. The printing units 300 are preferably arranged one next to the other, and a web B, B′ passes horizontally through them. The printing unit 300 is preferably designed as a printing unit 300 for offset printing, in particular as a double printing group 300, or as an I-printing group 300, with two printing groups 301, for example two offset printing groups 301 for two-sided printing by means of the so-called rubber-against-rubber process. Rollers 302 are arranged upstream and downstream at least in the lower area, and optionally in the upper area of at least one of the printing units 300, by means of which an incoming web B, B′ can be conducted around above or below the printing unit 300, or a web B, B′ conducted around an upstream located printing unit 300 can be passed through the printing unit 300, or a web B, B′ passed through the printing unit 300 can be conducted around the downstream located printing unit 300.
In a further embodiment, in particular if the printing press is intended to be suitable for imprinting operations, at least one or several printing units 300 have additional guide elements closely ahead of and behind the nip point of the printing unit 300. If a web B, B′ is to pass without being imprinted and without contact between it and transfer cylinder 303, the web guidance with the use of the guide elements 308, shown in dashed lines in
In a further development of the represented printing group 301, a washing device 309 is assigned to each transfer cylinder 303. The elastic surface of the transfer cylinder 303 can be cleaned by means of the washing device 309.
Each of the cylinders 303, 304 has a circumference between 540 and 700 mm, wherein preferably the forme and the transfer cylinder 303, 304 have the same circumference. In an advantageous manner the circumferences lies between 540 and 630 mm. In a special embodiment the section length a lies at 620±10 mm. In a further development, the printing unit 300 is designed in such a way that, with a few changes, the cylinders 303, 304 can be selectively designed with circumferences of 546 mm, 578 mm or 620 mm. Thus, for example, substantially only an exchange of bearing elements or a changed position of the bores in the lateral frame (and the lug, see below) for the cylinders 303, 304, and a matching of the drive mechanism (lever, see below) takes place.
The transfer cylinder 303 has a least one, non-represented dressing on its circumference, which is held in at least one groove extending axially on the shell face. Preferably the transfer cylinder 303 only has one dressing extending over the effective length, or substantially over the entire width of the web B, B′ to be imprinted, and substantially extending (except for a joint of a groove opening) around the entire circumference of the transfer cylinder 303. Preferably the dressing is designed as a so-called metal printing blanket, which has an elastic layer (for example rubber) on a substantially dimensionally stable support layer, for example a thin-metal plate. Now the ends of this dressing are inserted through an opening in the shell face into the groove and are held there by frictional or positive contact. In the case of a metal printing blanket the ends are bent/beveled off (for example, in the area of its leading end by approximately 45°, and in the area of its trailing end by approximately 135°). These ends extend through an opening of a groove extending over the entire usable width of the transfer cylinder 303, which for example also has an arresting, clamping or tensioning device. The opening to the groove in the area of the shell face preferably has a width between 1 and 5 mm, in particular less than or equal to 3 mm, in the circumferential direction of the cylinder 304. The clamping device is advantageously embodied to be pneumatically operable, for example in the form of one or several pneumatically operable levers, which in the closed state are pre-tensed by a spring force against the trailing end extending into the groove. A hose which can be charged with a pressure medium can preferably be employed as operating means.
Besides an ink feeding device, for example an ink fountain 311 with an actuating device 312 for regulating the ink flow, the inking system 305 has a plurality of rollers 313 to 325. The ink-conducting device can also be designed as a doctor blade crosspiece. With the rollers 313 to 325 placed against each other, the ink moves from the ink fountain 311 via the duct roller 313, the film roller 314 and a first inking roller 315 to a first distribution roller 316. Depending on the mode of operation of the inking system 305 (see below), from there the ink moves via at least one inking roller 317 to 320 to at least one further distribution cylinder 321, 324, and from there via at least one application roller 322, 323, 325 to the surface of the forme cylinder 304. In an advantageous embodiment the ink moves from the first distribution cylinder 316 over several possible paths selectively or simultaneously (in series or parallel) via two further distribution cylinders 321, 324 to the application rollers 322, 323, 325.
As shown in dashed lines in
The inking roller 318 can also advantageously be brought into two positions. In a first position (solid line shown), the inking roller 318 takes the ink off the second distribution cylinder 324, which receives the ink from the first distribution cylinder 316 via the inking roller 317 (which is in its first position). The ink is conducted from the inking roller 318, possibly via further inking rollers 319, 320, to a third distribution cylinder 321, and from there via at least one distribution roller 322, 323 to the forme cylinder 304. In a second position (shown in dashed lines) of the inking roller 318, the ink is taken directly from the first distribution cylinder 316. This second position of the inking roller 318 is of importance in particular when the inking roller 317 is in its second (dashed lines) position.
If needed, it is possible by means of the movable roller 317 to interrupt a first ink path via two distribution cylinders 316, 324 between the first and the second distribution cylinder 316, 324.
It is therefore possible by means of the movable application roller 318 to realize a direct ink path via two distribution cylinders 316, 321 arranged in series, or three distribution cylinders 316, 321, 324 arranged in series - the first regardless of whether or not the above mentioned first ink path via the second distribution cylinder 324 has been realized in addition to and parallel with this path.
The forme cylinder 304 is supplied with ink via a first front application path from the second distribution cylinder 324 via one, or possibly two application rollers 325 (328), and a second application path located in the rear from the third distribution cylinder 324 via one or several assigned application rollers 322, 323. The expression “front” and “located in the rear” application path refers to the sequence of the contact when the forme cylinder 304 rotates after conveying ink to the transfer cylinder 303.
As represented by dashed lines in
The inking behavior of the forme cylinder 304 can be changed and set by the inking system 305 via the roller 318. In the first mode of operation, in which the roller 318 is in the first position (shown in dashed lines in
If not explained in another way, the rollers or distribution cylinders assigned to the inking system 305 or the dampening system 306 are understood to be those rollers or distribution cylinders, which, with the inking and dampening systems operated separately, are assigned with their basic function, i.e. in this example a distribution cylinder 329 in the dampening system 306, and three distribution cylinders 316, 321, 324, in the inking system 305 when dampening agent application and ink application are separated.
As also indicated by dashed lines in
The mobility of the rollers 317, 318, 328 is not to be understood to be the customary setting capability for adjustment purposes, but instead the operational mobility for resetting from one operating position into the other. This means that actuating means and/or stops (for example, adjustable ones), which can be operated manually or by means of drive mechanisms, are provided for the one, as well as the other operating position. Furthermore, there is a longer permissible actuating path, or the roller arrangement has been correspondingly selected in such a way that the two positions can be reached over the customary actuating path.
In an advantageous embodiment, the chromium roller 329 and the roller 330 are each seated, for example on levers, so they can be moved in a direction perpendicular to their axis, so that the position of the application roller 328 can be changed in the above mentioned way.
The distribution cylinders 316, 321, 324 of the inking system 305, as well as the roller 329 of the dampening system 306 are seated, axially movable, in lateral frames (not represented in
The arrangement in the inking and dampening systems 305, 306, shown in solid lines in
A mode of operations is schematically represented in
In an advantageous embodiment of the inking system 305 the rollers 313, 314, 315, which have been placed against each other, are arranged in such a way that, in the contacted position, connections V1, V2 of the axes of rotation of the rollers 313 and 315 substantially form a right angle of approximately 90° with the respective axis of rotation of the roller 314, i.e. 80°<alpha<100°, in particular 85°<alpha<95°. In an advantageous further development a connection V3 between the contact point, for example the contact point of the actuating device 312 at the roller 313, also substantially forms a right angle with the axis of rotation of the roller 313, i.e. 80°<beta<100°, in particular 85°<beta 95°, for connecting the axes of rotation of the rollers 313 and 314. The angles alpha, beta are oriented in such a way that the three mentioned imagined connections V1, V2 and V3 together result in a “zigzag pattern”. This arrangement is of particular advantage in view of the decoupling of undesired movements when producing radial forces, and in view of reduced soiling from ink mist.
In an advantageous embodiment the arrangement of the rollers 313 and 314 has been selected to be such that the axis of rotation of the roller 314 designed as a film roller 314 lies above the axis of rotation of the duct roller 313. Generally expressed, the arrangement has been selected in such a way that, when taking the direction of rotation of the rollers 313, 314 into consideration, the inlet side of the nip point is located lower than the outlet side. A hydrostatic wedge between the two rollers 313, 314 on the inlet side of the nip point is prevented, which could push the rollers 313, 314 apart and could result in an uneven ink distribution.
The shell face of the film roller 314 is provided to particular advantage with a surface structure 344, which only has an averaged supporting surface 346, for example elevations 346, between 5 and 15%, in particular 5 to 11%, in the effective area, and recesses 347, 348 lying between them. The mentioned portion of the supporting surface 346 of the entire effective shell face can in principle be embodied in the most diverse manner by evenly distributed recesses, milled-out places, etc. of different patterns.
To this end, the surface structure 344 of the film roller 314 consists of two groups of grooves 347, 348 extending in straight lines on the surface of the roller 314. The grooves 347, 348 of each sub-group of grooves extend parallel in respect to each other and are evenly distributed over the circumferential surface of the film roller 314. The grooves 347 of the first sub-group of grooves extend at a twist angle gamma, which for example lies in the range of between 20° and 40°, in particular 25° and 35°, distributed relative to the longitudinal axis of the film roller 314 over the circumferential surface of the film roller 314. The grooves 348 of the second sub-group of grooves extend at a twist angle delta, which for example lies in the range of between −25° and −35°, in particular 28° and 38°, in relation to the longitudinal axis of the film roller 314. The grooves 347, 348 of the two sub-groups of grooves are arranged in such a way that they cross on the circumferential surface. The lozenge-shaped elevations 346 are formed between the grooves 347, 348 by the grooves 347, 348 crossing each other.
A depth t347, t348 of the grooves 347, 348 is advantageously 0.2 to 0.6 mm, at least at their lowest point, wherein the depths t347, t348 of the two grooves 347, 348 are preferably substantially identical. A width b347 of the grooves 347 advantageously is 1.0 to 1.8 mm, a width b348 of the grooves 348 advantageously 0.7 to 1.6 mm. The grooves 347, 348 extending parallel with each other should be spaced apart from each other in such a way that the lateral length of the lozenge-shaped elevations 346 on the one, longer side (for example adjoining the groove 348) are 0.5 to 1.0 mm, and on the other, shorter side (for example adjoining the groove 347) are 0.4 to 0.7 mm.
In an advantageous embodiment, the production of the grooves 347, 348 takes place by the removal of surface material 349, for example by milling. Advantageously they have a cross section substantially in the shape of an arc of a circle. This section of an arc of a circle of the wider grooves 347 has a radius, for example, in the range between approximately 0.6 to 1.0 mm, and of the narrower grooves 348 between 0.4 and 0.8 mm. Milling-out the grooves 347 extending spirally on the shell face takes place for example at a distance a347 of the center lines of 1.85 to 2.45 mm, milling-out the grooves 348 for example at a distance a348 of the center lines of 1.35 to 1.95 mm. For example, the surface material 349 is embodied as a plastic material (for example polyamide), in particular as a sinter-coated plastic material on a metallic roller base body 351, for example a metal tube, not represented, of a preferred wall thickness of 7.0 to 12 mm. Advantageously a thickness d349 (not milled, i.e. in the area of the elevation 346) of the surface material 349 lies between 0.8 and 1.2 mm.
Besides the mentioned rollers 313 to 325, the inking system 305 has at least one further roller 326, by means of which ink can be taken from the inking system 305 in the ink path, in particular upstream of the first distribution cylinder 316. This takes place in that an appropriate removal device 333 (
In the embodiment in accordance with
In an embodiment not represented, the stripping elements 334 are not brought into or out of contact as a whole, setting takes place instead individually for each stripping element 334, for example by individual drive mechanisms, for example by means of small pressure medium cylinders, magnetically, piezo-electrically or by motors. Here, too, remote-controlled drive mechanisms are advantageous, for example from a control console and/or a press control device.
In connection with the variation, or embodiment, with remote-controlled drive mechanisms, a way of proceeding described in what follows is of advantage: when setting the ink flow for the product and/or the width b, b′ of the web B, B′ to be imprinted, the ink inflow from the ink fountain 311 into the inking system 305 is performed in zones by setting flow-through gaps between the ink fountain 311 and the first roller 313 (
In an advantageous embodiment, the basic setting as a function of the width of the web B, B′ is now automatically performed by the press control device as a function of the web width to be imprinted. For example, this information is available in the product information and/or in the roll changer 100. The information regarding the web width, or the information regarding closed ink blades 343, is now used for controlling the above mentioned drive mechanisms for the individually actuatable stripping elements 334 or blades 339. The stripping elements 334 or blades 339 are determined on the basis of this information, and the respective drive mechanisms are triggered. The control of ink blades 343 on the one side and the blades 339 or stripping elements 334 on the other side can also take place in parallel on the basis of mutually available information - for example regarding the web width -.
The cylinders 303, 304 and the rollers 313 to 330 of the inking and dampening systems 305, 306 are respectively seated with their ends in, or on lateral frames 352, 353, or frame walls 352, 353 (see
One of the frame walls 352, 353, in particular the one on the side of the main drive 354, is designed to be in one or several parts in such a way that a lockable hollow space 356, for example lubricant chamber 356, can be formed, which extends at least over an area which covers the fronts of all cylinders 303, 304 and rotatorily driven rollers. As represented schematically in
A longitudinal tie-bar 362 connecting the printing units 300 is arranged on one of the frame walls 352, 353, for example selectively.
On the sides facing the cylinders 303, 304, the frame walls 352, 353 each have a shoulder 363 extending out of the line of the respective frame wall 352, 353. Advantageously the shoulder 363 is embodied to be of one piece with the lateral frame 352, 353 and is advantageously produced in the course of the production in a casting mold in the form of a so-called lug 363. The lug 363 has bores extending through it and the line of the frame wall 352, 353 for receiving bearings, not represented. The lug 363 extends, in particular continuously, over the front area of the forme and transfer cylinders 303, 304, but not over the front areas traversing inking or dampening systems and/or those capable of traversing.
The rollers 329 and 330 are seated on the inside of the frame walls 352, 353 in levers 364, 366, pivotable around a pivot shaft S329, S330, which extends parallel with the respective axis of rotation (see
In a preferred embodiment, the pivot shaft S329 coincides with the axis of rotation of the roller 330 and is moved along with the roller 330 in the course of pivoting the lever 364. The pivot shaft S330 of the roller 330 is fixed in place on the frame. One individual rotatory drive mechanism 367, 368 per roller 329, 330, in particular a drive motor 367, 368, is provided and is also connected with the respective lever 364, 366 and moved along with the respective roller 329, 330, which individually rotatorily drives the respective roller 329, 330, mechanically independently of each other, for example via a corner or angle gear 369, 371 (see
The lever 366 of the roller 330 can have an adjustable stop 365, by means of which it is supported in the contact position of the dampening system 306 on a stop 370 of the application roller 328, which works together with the roller 329.
The respective lever 364, 366 can be pivoted by a drive mechanism 372, 373, in particular cylinders 372, 373 which can be charged with a pressure medium. The rollers 329, 330 are seated, preferably on both sides, on the two frame walls 352, 353 in respective levers 364, 366, each with drive mechanisms 372, 373 for the pivoting movement (see
On the front end opposite the rotatory drive mechanism, the roller 329 has a traversing drive 374, in particular a gear 374 for generating an axial traversing movement from the rotary movement. This gear 374 is preferably arranged outside the roller body in order to avoid generation of heated spots of frictional heat in the roller 329. In an advantageous embodiment, the gear 374 is located on the drive side of the printing group 300, i.e. in the area of the same frame wall as the main drive 354, and/or a drive train of the printing group cylinders, however the rotatory drive mechanism of the rollers 329 and 330 on the opposite side, i.e. in the area of the frame wall 352. If the hollow space 356 is embodied as a lubricant chamber 356, the gear 374 can be arranged in it as an open gear, not separately lubricated. On the side remote from the gear 374, the roller 329 is seated on a with the motor shaft via the corner gear 369 and an angle-compensating coupling 375, for example a hypoid-tooth coupling device, and a shaft 376, via coupling means 377, for example, embodied as a bearing 377, in particular axial bearing, in such a way that a rotatory movement is transmitted, but an axial movement of the roller 329 in regard to the roller 376 is possible (
The for the arrangement of the traversing roller 329 or the roller 330 in levers 364, 366, the individual rotatory drive via the lever 364, 366 assigned drive motors 367, 368, possibly via corner gears 369, 371, as well as in case of the traversing motion the arrangement of the drive motor 367, 368 and traversing gear 374 on the described sides of the press can be transferred in the same way to one or several of the rollers of the inking system 305, and should therefore be understood as such.
As can already be seen in
In principle, driving can take place from the intermediate wheel 384 on any arbitrary one of the drive wheels 386, 387. However, preferably driving first takes place on the drive wheel 387 of one of the two forme cylinders 304. From there, driving takes place on the drive wheel 386 of the associated transfer cylinder 303, from there on the other transfer cylinder 303 and finally on the second forme cylinder 304. The drive wheels 386, 387 are connected, fixed against relative rotation, for example via journals, with the respective cylinder 303, 304. Rotatory driving on one or several rollers 313 to 327 of the associated inking systems 305 takes via further drive wheels 391, which are connected, fixed against relative rotation, with the two forme cylinders 304. Advantageously the distribution cylinders 316, 321, 324 are rotatorily driven from the direction of the forme cylinder 304 via a positively connected drive mechanism, the duct roller 313 has its own rotatory drive mechanism, for example its own, mechanically independent drive motor, not represented. The remaining rollers 313, 315, 317 to 320, 322, 323 and 325 to 327 of the inking system 305 are only rotatorily (and possibly axially, see above) driven by means of friction.
In an advantageous manner, driving takes place via an intermediate wheel 392 on drive wheels 393, 394 of the two distribution cylinders 321, 324 (
As indicated in
In an advantageous further development, the printing unit 300 has a device 399 for affecting the fan-out effect, i.e. for affecting a change in the transverse extension/width of the web B from one print location to the other, caused by the printing process (in particular moisture). To this end at least one nozzle is arranged on a cross-beam in such a way that gas, in particular air, flowing out of it is directed onto the web B. B′. Depending on the force of the flow, the web B, B′ undulates more or less when passing through this area, which results in a correction of the width b, b′ and of the lateral alignment of each partial area of the printed image.
Number | Date | Country | Kind |
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103 31 595.0 | Jul 2003 | DE | national |
103 52 614.5 | Nov 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP04/51378 | 7/7/2004 | WO | 8/21/2006 |