This application is a National Stage entry of International Application Number PCT/JP03/12331, filed Sep. 26, 2003. The disclosure of the prior application is hereby incorporated herein in its entirety by reference.
1. Field of the Invention
The present invention relates to a cylinder operation control apparatus for an internal combustion engine, which enables a switching operation between an all-cylinder activation mode in which all cylinders of the engine are activated, and a cylinder deactivation mode in which at least a cylinder of the engine is deactivated.
2. Description of the Related Art
Among hybrid vehicles, a type of hybrid vehicle is known in which a cylinder deactivation operation is executed, for example, by controlling valve trains of the engine using hydraulic control method in order to further improve fuel economy by means of reduction in friction of the engine. In this type of hybrid vehicle, when the vehicle enters a deceleration state, a cylinder deactivation operation is executed along with a fuel cut operation so as to decrease engine friction, and as a result, the amount of regenerated electric energy is increased by an amount corresponding to the decreased engine friction, and thus fuel economy is improved (see, for example, Japanese Unexamined Patent Application, First Publication No. Hei 07-63097).
Accordingly, if an engine is employed, in which an all-cylinder deactivation operation is made possible, energy, which would have been dissipated due to engine friction during a deceleration operation, can be maximally recovered, and thus a hybrid vehicle having excellent fuel economy can be obtained.
As described above, fuel economy can be greatly improved by employing an all-cylinder deactivation operation; however, in general, some of the cylinders must remain as normally activated cylinders so as to be able to drive the vehicle upon resuming fuel supply to the activated cylinders just in case the cylinder deactivation mechanism fails. Accordingly, friction due to the normally activated cylinders remain unchanged during a deceleration operation; therefore, fuel economy is not greatly improved.
In view of the above circumstances, an object of the present invention is to provide a cylinder operation control apparatus for an internal combustion engine, which enables maximal improvement in fuel economy due to a cylinder deactivation operation, while also enabling drive of the vehicle even when a valve lift operating device in a cylinder deactivation mechanism fails.
In order to achieve the above object, the present invention provides a cylinder operation control apparatus including: an internal combustion engine which is adapted to operate in an all-cylinder activation mode in which all-cylinders thereof are activated, and in a cylinder deactivation mode in which at least a cylinder thereof is deactivated; a lift amount changing device which is associated with the internal combustion engine, and which enables switching between the all-cylinder activation mode and the cylinder deactivation mode by changing the amount of lifts of intake and exhaust valves associated with the cylinders; a lift operating device which is associated with the lift amount changing device to operate the same; a cylinder activation enforcing device which is operatively disposed between the lift amount changing device and the lift operating device so as to enforce the all-cylinder activation mode as necessary; and a control unit which is operatively connected to the lift amount changing device, the lift operating device, and the cylinder activation enforcing device, for controlling the operation mode of the internal combustion engine.
According to the above cylinder operation control apparatus of the present invention, the internal combustion engine can be placed in the all-cylinder activation mode or in the cylinder deactivation mode by operating the lift amount changing device using the lift operating device so as to control the amount of lifts of the intake and exhaust valves. In addition, the internal combustion engine can be enforcedly returned to the all-cylinder activation mode from the cylinder deactivation mode by operating the cylinder activation enforcing device; therefore, the internal combustion engine can be reliably returned to the all-cylinder activation mode from a state in which all of the cylinders are deactivated.
In the above cylinder operation control apparatus, the lift amount changing device may include a hydraulic variable valve timing mechanism. The control unit may be adapted to control the oil pressure for the hydraulic variable valve timing mechanism so as to suspend the operations of the intake and exhaust valves when the internal combustion engine is placed in the cylinder deactivation mode. The control unit may be adapted to operate the cylinder activation enforcing device so as to enforce normal operations of the intake and exhaust valves as necessary.
According to the above cylinder operation control apparatus of the present invention, by suspending the operations of the intake and exhaust valves using the hydraulic variable valve timing mechanism, the engine friction can be further reduced, and fuel economy can also be further improved.
The present invention also provides a cylinder operation control apparatus including: an internal combustion engine which is adapted to operate in an all-cylinder activation mode in which all-cylinders thereof are activated, and in a cylinder deactivation mode in which at least a cylinder thereof is deactivated; a lift amount changing device which is associated with the internal combustion engine, and which is adapted to change the amount of lifts of intake and exhaust valves associated with the cylinders using an operation oil supplied from a hydraulic power source; a cylinder activation passage connected to the lift amount changing device for placing the internal combustion engine in the all-cylinder activation mode; a cylinder deactivation passage connected to the lift amount changing device for placing the internal combustion engine in the cylinder deactivation mode; an oil supply passage which is connected to the cylinder activation passage and the cylinder deactivation passage for supplying the operation oil to the lift amount changing device, and which is provided with an oil supply branching passage branching therefrom; a drain passage which is connected to the cylinder activation passage and the cylinder deactivation passage for allowing the operation oil to return to the hydraulic power source, and which is provided with a drain branching passage branching therefrom; a switching device which is connected to the cylinder activation passage, the cylinder deactivation passage, the oil supply passage, and the drain passage, for optionally supplying the operation oil from the hydraulic power source to the cylinder activation passage or to the cylinder deactivation passage; and a cylinder activation enforcing device which is connected to the cylinder activation passage, the cylinder deactivation passage, the oil supply branching passage, and the drain branching passage, for enforcing the all-cylinder activation mode.
In the above cylinder operation control apparatus, the cylinder activation enforcing device may include: a cylinder activation port for optionally connecting the oil supply branching passage to the cylinder activation passage or disconnecting the oil supply branching passage from the cylinder activation passage; and a cylinder deactivation port for optionally connecting the drain branching passage to the cylinder deactivation passage or disconnecting the drain branching passage from the cylinder deactivation passage.
According to the above cylinder operation control apparatus of the present invention, the operation mode of the internal combustion engine can be switched between the all-cylinder activation mode and the cylinder deactivation mode by optionally supplying the operation oil from the hydraulic power source to the cylinder activation passage or to the cylinder deactivation passage using the switching device. Moreover, the operation oil can be supplied to the cylinder activation passage so as to place the engine in the all-cylinder activation mode by connecting the oil supply branching passage to the cylinder activation passage using the cylinder activation port of the cylinder activation enforcing device and by connecting the drain branching passage to the cylinder deactivation passage using the cylinder deactivation port even when the engine is supposed to be placed in the cylinder deactivation mode in which the operation oil is supplied to the cylinder deactivation passage by the operation of the switching device. Therefore, the internal combustion engine can be reliably returned to the all-cylinder activation mode from a state in which all of the cylinders are deactivated.
In the above cylinder operation control apparatus, the cylinder activation enforcing device may include a spool valve having a spool therein. The spool valve may be adapted to perform the connecting and disconnecting operations between the oil supply branching passage and the cylinder activation passage, and connecting and disconnecting operations between the drain branching passage and the cylinder deactivation passage, by sliding the spool to respective predetermined positions.
According to the above cylinder operation control apparatus of the present invention, the connection or disconnection between the supply branching passage and the cylinder activation passage, and the connection or disconnection between the drain branching passage and the cylinder deactivation passage can be performed by the cylinder activation port and the cylinder deactivation port, i.e., the connection or disconnection between the supply branching passage and the cylinder activation passage, and the connection or disconnection between the drain branching passage and the cylinder deactivation passage can be executed by just a single operation of the spool; therefore, a preferable efficiency in operation can be obtained.
The preferred embodiments of the present invention will be explained below with reference to the appended drawings.
The construction of a parallel hybrid vehicle, which includes a hydraulic pressure supplying device for valve trains according to a first embodiment of the present invention, will be explained below with reference to
As shown in
The driving of the motor M and the regenerating operation of the motor M are controlled by a power drive unit (PDU) 2 according to control commands from a motor CPU 1M of a motor ECU 1. A high-voltage nickel metal hydride battery 3 for sending electrical energy to and receiving electrical energy from the motor M is connected to the power drive unit 2. The battery 3 includes a plurality of modules connected in series, and in each module, a plurality of cell units are connected in series. The hybrid vehicle includes a 12-volt auxiliary battery 4 for energizing various electrical accessories. The auxiliary battery 4 is connected to the battery 3 via a downverter 5 as a DC-DC converter. The downverter 5, which is controlled by an FIECU 11, makes the voltage from the battery 3 step-down and charges the auxiliary battery 4. Note that the motor ECU 1 includes a battery CPU 1B for protecting the battery 3 and calculating the state of charge of the battery 3. In addition, a CVTECU 21 is connected to the transmission T, which is a CVT, for controlling the same.
The FIECU 11 controls, in addition to the motor ECU 1 and the downverter 5, a fuel injection valve (not shown) for controlling the amount of fuel supplied to the engine E, a starter motor, ignition timing, etc. To this end, the FIECU 11 receives various signals such as a signal from a vehicle speed sensor, a signal from an engine revolution rate sensor, a signal from a shift position sensor, a signal from a brake switch, a signal from a clutch switch, a signal from a throttle opening-degree sensor, and a signal from an intake negative pressure sensor. In addition, the FIECU 11 also receives a signal from POIL sensor (oil pressure measuring device) S1, and signals from the solenoids of spool valves 33 and 33′, which will be further explained later.
Next, the variable valve timing mechanism VT and hydraulic control devices therefor will be explained in detail with reference to
As shown in
The rocker shaft 31 also supports valve operating rocker arms 55a and 55b in a rockable manner, which are located adjacent to the cam lifting rocker arms 54a and 54b, and whose rocking ends press the top ends of the intake valve IV and the exhaust valve EV, respectively, so that the intake valve IV and the exhaust valve EV open their respective ports. As shown in
As shown in
The rocker shaft 31 is provided therein a hydraulic passage 59 which is divided into hydraulic passages 59a and 59b by a partition S. The hydraulic passage 59b is connected to the hydraulic chamber 56 at the position where the disengaging pin 57b is located via an opening 60b of the hydraulic passage 59b and a communication port 61b in the cam lifting rocker arm 54b. The hydraulic passage 59a is connected to the hydraulic chamber 56 at the position where the pin 57a is located via an opening 60a of the hydraulic passage 59a and a communication port 61a in the valve operating rocker arm 55b, and is adapted to be further connectable to a drain passage 38.
As shown in
As shown in
The spool valve 33′, which is provided as a cylinder activation enforcing device, is disposed between the spool valve 33, which is provided as a lift amount changing device, and the variable valve timing mechanisms VT, which are provided as a lift operating device. A continuous cylinder activation, which will be explained below in detail, is executed by operating the spool valve 33′.
As shown in
Moreover, similarly to the spool valve 33, the spool valve 33′ includes a casing 45′ in which connection ports H1′ to H6′ are formed, and a spool 43′ disposed inside the casing 45′. Recesses, which are formed in the spool 43′, and the inner surface of the casing 45′ of the spool 43′ delimit ports P1′ to P7′. The spool 43′ is made slidable along the inner surface of the casing 45′ using a solenoid (not shown).
The connection ports H1 to H4 of the spool valve 33 and the connection ports H1′ to H6′ of the spool valve 33′ are connected to oil passages in which the operation oil flows, respectively. More specifically, the connection ports H1 to H4 are connected to a drain passage 38, a cylinder activation connection passage 42, an oil supply passage 36, and a cylinder deactivation connection passage 41, respectively. The connection ports H1′ to H6′ are connected to a drain branching passage 38′ (a branching passage 38′), the cylinder deactivation passage 34, the cylinder deactivation connection passage 41, an oil supply branching passage 36′ (a branching passage 36′), the cylinder activation passage 35, the cylinder activation connection passage 42, respectively.
When the spool 43 of the spool valve 33 and the spool 43′ of the spool valve 33′ are slid, the above-mentioned passages are connected to each other and disconnected from each other by means of the ports P1 to P4 formed in the spool 43 and the ports P1′ to P7′ formed in the spool 43′. Such operations will be further explained below with reference to
In this state, the operation oil supplied from the oil pump 32 (see
On the other hand, the operation oil that has been held in the oil passage 59b in the rocker shaft 31 flows into the connection port H2′ in the spool valve 33′ via the cylinder deactivation passage 34, and then flows into the cylinder deactivation connection passage 41 via the port P4′ and the connection port H3′. The operation oil which flowed into the cylinder deactivation connection passage 41 flows into the connection port H4 in the spool valve 33, and then flows into the drain passage 38 via the port P4, the communication passage 44, the port P1, and the connection port H1. The branching passage 38′ branching from the drain passage 38 is closed by the port P2′.
As explained above, the operation oil is supplied into the hydraulic passage 59a for the all-cylinder activation operation provided in the rocker shaft 31, and the operation oil that has been held in the hydraulic passage 59b for the all-cylinder deactivation operation is released, and thus the all-cylinder activation operation is executed.
On the other hand, the spool 43′ of the spool valve 33′ is held in the same position as in the state shown in
In this state, the operation oil supplied from the oil pump 32 (see
On the other hand, the operation oil that has been held in the oil passage 59a in the rocker shaft 31 flows into the connection port H5′ in the spool valve 33′ via the cylinder activation passage 35, and then flows into the cylinder activation connection passage 42 via the port P7′ and the connection port H6′. The operation oil which flowed into the cylinder activation connection passage 42 flows into the connection port H2 in the spool valve 33, and then flows into the drain passage 38 via the port P1 and the connection port H1. The branching passage 38′ branching from the drain passage 38 is closed by the port P2′.
As explained above, the operation oil is supplied into the hydraulic passage 59b for the all-cylinder deactivation operation provided in the rocker shaft 31, and the operation oil that has been held in the hydraulic passage 59a for the all-cylinder activation operation is released, and thus the all-cylinder deactivation operation is executed.
In contrast, when the spool 43 of the spool valve 33 is fixed in the position shown in
Accordingly, as shown in
As explained above, even when the spool 43 of the spool valve 33 is fixed in the position shown in
According to the present embodiment, the connection or disconnection between the supply branching passage 36′ and the cylinder activation passage 35, and the connection or disconnection between the drain branching passage 38′ and the cylinder deactivation passage 34 can be executed by a single operation of the spool 43′ of the spool valve 33′; therefore, a preferable efficiency in operation can be obtained.
Next, a second embodiment of the present invention will be explained below with reference to
As explained above, according to the cylinder operation control apparatus of the present invention, because the internal combustion engine can be reliably returned to the all-cylinder activation mode from a state in which all of the cylinders are deactivated, an all-cylinder deactivation operation, in which all of the cylinders are deactivated, may be executed; therefore, the engine friction can be greatly reduced, and thereby fuel economy can be improved.
According to another cylinder operation control apparatus of the present invention, the engine friction can be further reduced, and thereby fuel economy can be further improved.
According to another cylinder operation control apparatus of the present invention, the operation oil can be supplied to the cylinder activation passage so as to place the engine in the all-cylinder activation mode even when the engine is supposed to be placed in the cylinder deactivation mode in which the operation oil is supplied to the cylinder deactivation passage by the operation of the switching device. Therefore, the internal combustion engine can be reliably returned to the all-cylinder activation mode from a state in which all of the cylinders are deactivated, an all-cylinder deactivation operation, in which all of the cylinders are deactivated, may be executed. Accordingly, the engine friction can be greatly reduced, and thereby fuel economy can be improved.
According to another cylinder operation control apparatus of the present invention, the connection or disconnection between the supply branching passage and the cylinder activation passage, and the connection or disconnection between the drain branching passage and the cylinder deactivation passage can be executed by just a single operation; therefore, a preferable efficiency in operation can be obtained.
Number | Date | Country | Kind |
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2002-298595 | Oct 2002 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP03/12331 | 9/26/2003 | WO | 00 | 4/7/2005 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2004/033862 | 4/22/2004 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
6092497 | Preston et al. | Jul 2000 | A |
6382173 | Roe | May 2002 | B1 |
6557518 | Albertson et al. | May 2003 | B1 |
Number | Date | Country |
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2002-242717 | Aug 2002 | EP |
2002-242718 | Aug 2002 | EP |
7-63097 | Mar 1995 | JP |
Number | Date | Country | |
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20050284438 A1 | Dec 2005 | US |