Down-sizing of a pump for sucking two types of different fluids is realized. The pump is provided with a cylinder pump having a cylinder main body having a reciprocally movable piston, a first cylinder chamber partitioned at one side of the piston for being introduced with a first fluid, and a second cylinder chamber partitioned at the other side of the piston for being introduced with a second fluid, and piston driving means for reciprocally moving the piston of the cylinder pump.
Description
This application is based on Japanese Patent Application Nos. 2000-277226 filed Sep. 12, 2000 and 2001-081642 filed Mar. 21, 2001, the content of which is incorporated hereinto by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a cylinder pump suitable for sucking two different types of liquid and an ink jet printing system using the cylinder pump, specifically to an improvement for down-sizing of the cylinder pump. The present invention further relates to a photograph assembly having an ink jet printing system provided with the down-sized cylinder pump.
2. Description of the Prior Art
As an ink jet printing system, there has heretofore been a so-called serial scan type equipped replaceably with a recording head as recording means and an ink tank as an ink vessel on a carriage movable in a main scanning direction. This printing method successively prints an image on a printing medium by repeating main scanning of a carriage equipped with the recording head and an ink tank and sub-scanning of the printing medium.
When considering realization of an ultra-compact printer suitable for use in PDA (Personal Digital Assistants) or cameras, it is necessary to reduce the size of the carriage itself. Therefore, the ink volume of the ink tank equipped thereon must be extremely small.
When the ink tank volume on the carriage is extremely small as described above, there is a possibility of generating a problem in that replacement frequency of the ink tank becomes high or the ink tank must be replaced in the course of printing operation.
Then, in order to solve such a problem, there is proposed an ink supply method in which ink is supplied from a separately provided main tank to a sub-tank on the carriage at an appropriate timing every time the carriage is positioned at a predetermined stand-by position, hereinafter for convenience called a pit-in ink supply method.
In this pit-in ink supply method, for example, every time a sheet of printing medium is printed, the carriage is positioned at a predetermined stand-by position, the sub-tank on the carriage and the main tank are connected at an appropriate timing, so that with this connection state, ink is supplied from the main tank to the sub-tank. By this operation, the above-described problem with the ink volume of the sub-tank on the carriage is solved.
In the above-described pit-in ink supply method, an ink absorber such as a sponge is provided inside the sub-tank, ink supply is performed by a negative pressure introduced from an air suction opening to the inside, so that ink is introduced from the main tank into the sub-tank through the ink intake.
Further, in the ink jet printing method, when air influxes into the nozzle of the recording head, or when ink increases in viscosity by drying or the like, the nozzle becomes ink ejection impossible, and ink droplets cannot be ejected from such a nozzle. Therefore, a capping member for covering a face of the recording head and suction means for sucking ink from the nozzle of the recording head through the capping member are provided so that ink which does not contribute to image printing is sucked and removed from the tip of the nozzle at an appropriate time.
As described above, in ink jet printing using the pit-in ink supply method, a suction pump is required for sucking air for ink supply and for sucking ink from the recording head.
As the suction pump, there has heretofore been a tube pump for generating a negative pressure in the cap utilizing the restoration force of a tube squeezed by a roller or a piston pump utilizing a movement of a piston, or the like.
In the case of the tube pump, since a rotary mechanism for rotating the roller for squeezing the tube is required, the mechanism itself becomes large in size. Therefore, it is not suited as a suction pump for the above-described ultra-compact printer.
In the case of the piston pump, since it is a reciprocal type, it is suited as a suction pump for ultra-compact printer. However, also in the case of the piston pump, there are problems of requiring a suction pump which is large in construction such that,
(1) separate pumps are used for ink suction and air suction,
(2) when a common pump is used for ink suction and air suction, a suction switching construction is necessary for switching the ink suction passage and the air suction passage for connecting to the input port of the pump.
As described above, for realizing an ultra-compact ink jet printer suitable for PDA or camera, construction of the suction pump part suitable for ultra-compact structure has been in demand.
Under such circumstances, it is therefore an object of the present invention to provide a cylinder pump which can be constructed small in structure and is suitable for sucking two different types of liquid and an ink jet printing system using the cylinder pump.
SUMMARY OF THE INVENTION
In an aspect of the present invention, a cylinder pump unit comprises a cylinder pump and a piston driving means. The cylinder pump includes a reciprocally movable piston and a cylinder main body having a first cylinder chamber partitioned at one side of the piston and introduced with a first fluid and a second cylinder chamber partitioned at the other side of the piston and introduced with a second fluid.
The piston driving means reciprocally moves the piston of the cylinder pump.
In another aspect of the present invention, the first fluid is air, the second fluid is ink and a piston shaft of the piston is extended to outside the cylinder main body through the second cylinder chamber and connected to the piston drive means.
In another aspect of the present invention, the second cylinder chamber has an input port for sucking ink and an output port for discharging ink. A cylinder pump unit further comprises port switching means for performing switching of opening and closing of the input port and output port in association with movement of the piston. Therefore, when the second cylinder chamber is pressure reduced by movement of the piston, the output port is closed and the input port is opened, and when the second cylinder chamber is pressurized by movement of the piston, the input port is closed and the output port is opened. The port switching means is incorporated preferably in the second cylinder chamber.
In another aspect of the present invention, the second cylinder chamber may have an input port for sucking ink, the piston shaft has a hollow cylindrical form, and the hollow part may be an output port for discharging ink. The cylinder pump unit further comprises port switching means for performing switching of opening and closing of the input port and output port in association with movement of the piston. Therefore, when the second cylinder chamber is pressure reduced by movement of the piston, the output port is closed and the input port is opened, when the second cylinder chamber is pressurized by movement of the piston, the input port is closed and the output port is opened.
In another aspect of the present invention, the port switching means is a check valve provided in a passage communicating with the input port and a check valve provided between the piston and the piston shaft.
In another aspect of the present invention, the piston driving means comprises a screw rod engaging with the piston shaft in the piston shaft and rod driving means for rotatively driving the screw rod.
In another aspect of the present invention, the piston driving means may comprise a pump driving arm for connecting through the piston shaft, a lead screw engaging with the pump driving arm for reciprocally driving the pump driving arm and screw driving means for rotatively driving the lead screw.
In another aspect of the present invention, the first cylinder chamber may be connected with an air suction part provided with a porous film in an ink tank. The air suction part introduces a negative pressure that supplies ink from intake into the ink tank. The piston shaft is a hollow cylindrical body and provided with a relief valve at a tip of the piston shaft for maintaining suction pressure of the first cylinder chamber at less than a predetermined pressure. A setting relief pressure of the relief valve is preferably set smaller than a pressure capable of maintaining performance of the porous film.
In another aspect of the present invention, cross sectional form of the cylinder pump may be elliptical.
In another aspect of the present invention, an ink jet printing apparatus comprises an ink tank, a cap, a cylinder pump and piston driving means. The ink tank has an air suction part provided with a porous film, the air suction part introduces a negative pressure that supplies ink from an intake into the ink tank. The cap caps an ink ejection opening of a recording head capable of ejecting ink supplied from the ink tank. The cylinder pump includes a reciprocally movable piston, a cylinder main body having a first cylinder chamber partitioned at one side of the piston and connected with the air suction part, and a second cylinder chamber partitioned at the other side of the piston and connected with the cap. The piston driving means reciprocally moves the piston of the cylinder pump. Air in the ink tank is sucked through the air suction part of the ink tank by the first cylinder chamber of the cylinder pump, and ink is sucked from the cap by the second cylinder chamber of the cylinder pump.
The above and other objects, effects, features and advantages of the present invention will become more apparent from the following description of embodiments thereof taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a front elevation view of a printer-built-in camera to which the present invention is applicable;
FIG. 2
is a perspective view of the camera in FIG. 1
viewing diagonally from the front thereof;
FIG. 3
is a perspective view of the camera in FIG. 1
viewing diagonally from the back thereof;
FIG. 4
is a perspective view of a medium pack insertable to the camera in FIG. 1
;
FIG. 5
is a perspective view showing an arrangement of the main components within the camera in FIG. 1
;
FIG. 6
is a perspective view of a printer section in FIG. 5
;
FIG. 7
is a perspective view in which a portion of the printer section in FIG. 6
is dislodged;
FIG. 8
is a perspective view of a carriage of the printer in FIG. 6
;
FIG. 9
is a perspective view of a component part of a printing medium carrying of the printer section in FIG. 6
;
FIG. 10
is a perspective view of a component part of the ink supplying of the printer section in FIG. 6
;
FIG. 11
is a plan view illustrating that the medium pack is inserted into a component part of the ink feeding in FIG. 10
;
FIG. 12
is a block schematic diagram of the camera section and the printer section of the camera in FIG. 1
;
FIG. 13
is a schematic diagram of a signal processing performed in the camera section in FIG. 12
;
FIG. 14
is a schematic diagram of a signal processing performed in the printer section in FIG. 12
;
FIG. 15
is a diagram showing conceptual construction of an ink supply recovery system;
FIG. 16
is a partially broken perspective view showing a pump unit;
FIG. 17
is a sectional diagram showing stand-by state of a cylinder pump;
FIG. 18
is a partially sectional diagram showing stand-by state of the cylinder pump;
FIG. 19
is a partially sectional diagram showing the cylinder pump when the piston is at an ink supply start position;
FIG. 20
is a partially sectional diagram showing the cylinder pump when the piston is at a valve switching position;
FIG. 21
is a partially sectional diagram showing the cylinder pump when the piston is at an ink supply start position;
FIG. 22
is a perspective diagram showing construction such as a joint lifter and the carriage;
FIG. 23
is a sectional diagram showing stand-by state of a joint and a suction cap;
FIG. 24
is a sectional diagram showing ink supply state of a joint and a suction cap;
FIG. 25
is a sectional diagram showing ink suction state of a joint and a suction cap;
FIG. 26
is a sectional diagram showing empty suction state of a joint and a suction cap;
FIG. 27
is a sectional diagram showing printing state of a joint and a suction cap;
FIG. 28
is a block diagram showing conceptual construction of a control drive system of the ink supply recovery system;
FIG. 29
is a diagram showing an example of operation sequence of the ink supply recovery processing;
FIG. 30
is a diagram showing changes with the passage of time of drive position of a joint lifter, piston and a wiper in a cycle of ink supply recovery processing;
FIG. 31
is a conceptual diagram showing state of each part of the ink supply recovery system before medium pack insertion;
FIG. 32
is a conceptual diagram showing state of each part of the ink supply recovery system during stand-by;
FIG. 33
is a conceptual diagram showing state of each part of the ink supply recovery system before ink supply;
FIG. 34
is a conceptual diagram showing state of each part of the ink supply recovery system during joint connection before ink supply;
FIG. 35
is a conceptual diagram showing state of each part of the ink supply recovery system during ink supply;
FIG. 36
is a conceptual diagram showing state of each part of the ink supply recovery system before ink suction;
FIG. 37
is a conceptual diagram showing state of each part of the ink supply recovery system during ink suction;
FIG. 38
is a conceptual diagram showing state of each part of the ink supply recovery system during empty suction;
FIG. 39
is a conceptual diagram showing state of each part of the ink supply recovery system during printing;
FIG. 40A
is a perspective diagram of the structure of ink supply system in the printer section of FIG. 6
using another pump unit;
FIG. 40B
is a schematic diagram showing only the pump unit viewed from the arrow A direction in FIG. 40A
;
FIG. 41
is a cross sectional diagram showing the structure of the pump used in the pump unit of FIG. 40A
;
FIG. 42
is a diagram for explaining operation by lead screw of the pump unit of FIG. 40A
;
FIG. 43
is a perspective diagram showing the printer main body for explaining various operations according to positions of the pump drive arm and the switching slider moved by the lead screw of the pump unit;
FIG. 44
is a diagram showing the same state shown in FIG. 43
shown with another subject matter added;
FIG. 45
is a perspective diagram of the printer main body for explaining various operations according to other positions of the pump drive arm and the switching slider moved by the lead screw of the pump unit;
FIGS. 46A
, 46
B and 46
C are diagrams for explaining the state of an atmosphere communication valve of the suction cap in respective states shown in FIG. 43
, FIG. 44
and FIG. 45
; and
FIGS. 47A
, 47
B and 47
C are diagrams for explaining the state of mechanism for operating the atmosphere communication valve of the suction cap in respective states shown in FIG. 43
, FIG. 44
and FIG. 45
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
In the following, embodiments of the present invention will be described with reference to the drawings.
In the present specification, “printing” (also referred to as “recording” in some cases) means not only a condition of forming significant information such as characters and drawings, but also a condition of forming images, designs, patterns and the like on printing medium widely or a condition of processing the printing mediums, regardless of significance or unmeaning or of being actualized in such manner that a man can be perceptive through visual perception.
Also, a “printer” and a “recording apparatus” mean not only one complete apparatus for carrying out a printing but also an apparatus having a function for printing.
Further, the “printing medium” means not only a paper used in a conventional printing apparatus but also everything capable of accepting inks, such like fabrics, plastic films, metal plates, glasses, ceramics, wood and leathers, and in the following, will be also represented by a “sheet” or simply by a “paper”.
Further, in the present specification, a “camera” indicates an apparatus or device that optically photographs an image and converts the photographed image into electrical signals, and in the following explanation, is also referred to as a “photographing section”.
Still further, an “ink” (also referred to as “liquid” in some cases) should be interpreted in a broad sense as well as a definition of the above “printing” and thus the ink, by being applied on the printing mediums, shall mean a liquid to be used for forming images, designs, patterns and the like, processing the printing medium or processing inks (for example, coagulation or encapsulation of coloring materials in the inks to be applied to the printing mediums).
Meantime, one embodiment of a head to which the present invention is advantageously employed is the embodiment in which a thermal energy generated by an electrothermal converter is utilized to cause a film boiling to the liquid resulting in a formation of bubbles.
[Basic Structure]
Firstly, a basic structure of a device according to the present invention will be explained in view of FIGS. 1
to 14
. The device explained in the present embodiments is constituted as an information processing equipment comprising a photographing section for optically photographing an image and then converting the photographed image into an electric signals (hereinafter, also referred to as “camera section”) and an image recording section for recording image on the basis of thus obtained electric signals (hereinafter, also referred to as “printer section”). Hereinafter, the information processing equipment in the present embodiments is explained in the name of a “printer-built-in camera”.
In a main body A 001
, there is incorporated a printer section (recording apparatus section) B 100
at the backside of a camera section A 100
in an integral manner. The printer section B 100
records an image by using inks and printing mediums which are supplied from a medium pack C 100
. In the present structure, as apparent from FIG. 5
illustrating the main body A 001
viewing from the backside with an outer package removed, the medium pack C 100
is inserted at the right hand of the main body A 001
in FIG. 5
and the printer section B 100
is arranged at the left hand of the main body A 001
in FIG. 5
. In the case of performing a recording by the printer section B 100
, the main body A 001
can be placed facing a liquid crystal display section A 105
up and a lens A 101
down. In this recording position, a recording head B 120
of the printer section B 100
, which will be described below, is made to be positioned to eject inks in the downward direction. The recording position can be made to be the same position as that of photographing condition by the camera section A 100
and thus is not limited to the recording position as mentioned above. However, in view of a stability of a recording operation, the recording position capable of ejecting the inks in the downward direction is preferred.
There follows the explanations of the basic mechanical structure according to the present embodiment under the headings of 1 as “Camera Section”, 2 as “Medium Pack” and 3 as “Printer Section”, and of the basic structure of the signal processing under the heading of 4 as “Signal Processing”.
1: Camera Section
The camera section A 100
, which basically constitutes a conventional digital camera, constitutes the printer-built-in digital camera having an appearance in FIGS. 1
to 3
by being integrally incorporated into the main body A 001
together with a printer section B 100
described below. In FIGS. 1
to 3
, A 101
denotes a lens; A 102
denotes a viewfinder; A 102
a
denotes a window of the viewfinder; A 103
denotes a flush; A 104
denotes a shutter release button; and A 105
denotes a liquid crystal display section (outer display section). The camera section A 100
, as described below, performs a processing of data photographed by CCD, a recording of the images to a compact flash memory card (CF card) A 107
, a display of the images and a transmission of various kinds of data with the printer section B 100
. A 109
denotes a discharge part for discharging a printing medium C 104
on which the photographed image is recorded. A 108
, as shown in FIG. 5
, is a battery as a power source for the camera section A 100
and the printer section B 100
.
2: Medium Pack
A medium pack C 100
is detachable relating to a main body A 001
and, in the present embodiment, is inserted through an inserting section A 002
of the main body A 001
(see FIG. 3
), thereby being placed in the main body A 001
as shown in FIG. 1
. The inserting section A 002
is closed as shown in FIG. 3
when the medium pack C 100
is not inserted therein, and is opened when the medium pack is inserted therein. FIG. 5
illustrates a status wherein a cover is removed from the main body A 001
to which the medium pack C 100
is inserted. As shown in FIG. 4
, a shutter C 102
is provided with a pack body C 101
of the medium pack C 100
in such manner being slidable in an arrow D direction. The shutter C 102
, which slides to stay at a position indicated by the two-dots-and-dushed lines in FIG. 4
when the medium pack C 100
is not inserted in the main body A 001
, while slides to a position indicated by the solid lines in FIG. 4
when the medium pack C 100
is placed in the main body A 001
.
The pack body 101
contains ink packs C 103
and printing mediums C 104
. In FIG. 4
, the ink packs C 103
are held under the printing mediums C 104
. In the case of the present embodiment, three ink packs C 103
are provided so as to separately hold the inks of Y (yellow), M (magenta) and C (cyan), and about twenty sheets of the printing mediums C 104
are stored in pile. A suitable combination of those inks and the printing mediums C 104
for recording an image is selected to be stored within the medium pack C 100
. Accordingly, the various medium packs C 100
each having a different combination of the inks and the printing mediums (for example, medium packs for super high-quality image; for normal image; and for sealing (seal partitioning)) are prepared and, according to a kind of images to be recorded and an use of the printing medium on which an image is formed, those medium packs C 100
are selectively inserted in the main body A 001
, thereby being able to perform an ensured recording of the images in compliance with the purpose by employing the most suitable combination of the ink and the printing medium. Further, the medium pack C 100
is equipped with the below-mentioned EEPROM to which is recorded the identification data such as kinds or remaining amounts of the inks and the printing mediums contained in the medium pack.
The ink pack C 103
, upon the medium pack C 100
is inserted in the main body A 001
, is connected to an ink supplying system in the main body A 001
, through three joints C 105
each corresponding to the respective inks of Y, M and C. On the other hand, the printing mediums C 104
are separated one by one using a separating mechanism which is not shown in the figures and then sent to a direction of an arrow C by a paper feeding roller C 110
(see FIG. 9
). A driving force of the paper feeding roller C 110
is supplied from an after-mentioned conveying motor M 002
(see FIG. 9
) provided on the main body A 001
through a connecting portion C 110
a.
Further, the pack body C 101
comprises a wiper C 106
for wiping a recording head of the after-mentioned printer section, and an ink absorption body C 107
for absorbing the abolished inks discharged from the printer section. The recording head in the printer section reciprocates in a direction of the main scanning direction as indicated by an arrow A in such manner describing below. When the medium pack C 100
is in the status of being removed from the main body A 001
, the shutter C 102
slides to an position indicated by the two-dots-and-dashed lines in FIG. 4
to protect the joints C 105
, the wiper C 106
, the ink absorbing body C 107
and so on.
3: Printer Section
The printer section B 100
according to the present embodiment is a serial type employing an ink jet recording head. This printer section B 100
is explained under the headings of 3-1 “Printing Operating Section”; 3-2 “Printing Medium Carrying”; and 3-3 “Ink Supplying System”, respectively.
3-1: Printing Operating Section
FIG. 6
is a perspective view illustrating the entire printer section B 100
, and FIG. 7
is a perspective view illustrating the printer section B 100
with a part partially taken out.
At a predetermined position in the main body of the printer section B 100
, a tip portion of the medium pack C 100
is positioned when the medium pack C 100
is placed in the main body A 001
as shown in FIG. 5
. The printing medium C 104
sent to the direction of an arrow C from the medium pack C 100
, while being sandwiched between a LF roller B 101
and a LF pinch roller B 102
of the below-mentioned printing medium carrying system, is carried to the sub-scanning direction indicated by an arrow B on a pressure plate B 103
. B 104
denotes a carriage which reciprocates toward a main scanning direction indicated by an arrow A along a guiding shaft B 105
and a leading screw B 106
.
As shown in FIG. 8
, the carriage B 104
is provided with a bearing B 107
for a guiding shaft B 105
and a bearing B 108
for a leading screw B 106
. At a fixed position of the carriage B 104
, as shown in FIG. 7
, a screw pin B 109
projecting toward an interior of the bearing B 108
is installed by a spring B 110
. A fit of a tip of the screw pin B 109
to a helical thread formed on the outer circumference of the leading screw 13106
converts a rotation of the leading screw B 106
to a reciprocating movement of the carriage B 104
.
The carriage B 104
is equipped with an ink jet recording head B 120
capable of ejecting the inks of Y, M and C, and a sub-tank (not shown) for reserving inks to be supplied to the recording head B 120
. On the recording head B 120
, a plurality of ink ejection openings B 121
(see FIG. 8
), which are aligned with the direction crossing with the main scanning direction indicated by the arrow A (in the present embodiment, an orthogonal direction), are formed. The ink ejection openings B 121
form nozzles capable of ejecting inks supplied from the sub-tank. As a generating means of energy for discharging the inks, an electro-thermal converting element equipped with each of the nozzles may be used. The electro-thermal converting element generates bubble in the inks within the nozzle by a heating and thus generated foaming energy causes an ejection of the ink droplet from the ink ejection opening B 121
.
The sub-tank has a capacity smaller than the ink packs C 103
contained in the media pack C 100
and made to be a sufficient size for storing a required amount of ink for recording an image corresponding to at least one sheet of printing medium C 104
. In the sub-tank, there are ink reserving sections for each of the inks of Y, M and C, on each of which is formed the ink supplying section and the negative pressure introducing sections, wherein those ink supplying sections are individually connected to the corresponding three hollow needles B 122
and those negative pressure introducing sections are also connected to a common air suction opening B 123
. Such ink supplying sections, as will be mentioned below, are supplied with inks from the ink packs C 103
in the medium pack C 100
when the carriage B 104
moves to a home position as illustrated in FIG. 6
.
In the carriage B 104
in FIG. 8
, B 124
denotes a needle cover which is moved to a position for protecting the needles B 122
by the force of the springs as illustrated in FIG. 8
when the needles B 122
and the joints C 105
are not mated each other, and which releases a protection of the needles B 122
by being pushed upwardly against the force of the springs in FIG. 8
when the needles B 122
and the joints C 105
are mated with each other. A movement position of the carriage B 104
is detected by an encoder sensor B 131
on the carriage B 104
and a linear scale B 132
(see FIG. 6
) on the main body of the printer section B 100
. Also, a fact that the carriage B 104
moves to the home position is detected by a HP (home position) flag B 133
on the carriage B 104
and a HP sensor B 134
(see FIG. 7
) on the main body of the printer section B 100
.
In FIG. 7
, at the both ends of the guiding shaft B 105
, supporting shafts (not shown) are provided at a position eccentric to the center axis of the guiding shaft. The guiding shaft B 105
is turned and adjusted upon the supporting shaft, thereby controlling a height of the carriage 104
, resulting in achieving an adjustment of a distance between the recording head B 120
and the printing medium C 104
on the pressure plate B 103
. The leading screw B 106
is rotatably driven by a carriage motor M 001
through a screw gear B 141
, an idler gear B 142
and a motor gear B 143
. B 150
denotes a flexible cable for electrically connecting the after-mentioned controlling with the recording head B 120
.
The recording head B 120
moves together with the carriage B 104
toward the main scanning direction indicated by the arrow A and concurrently ejects the inks from the ink ejection openings B 121
in accordance with the image signals, thereby recording an image corresponding to one band on the printing medium on the pressure plate B 103
. An alternate repeat of a recording operation of an image corresponding to one band by such recording head B 120
and a conveying operation of the predetermined amount of the printing medium toward the sub-scanning direction indicated by the arrow B by means of the below-mentioned printing medium conveying system enables a sequential recording of the images on the printing medium.
3-2: Printing Medium Carrying
FIG. 9
is a perspective view showing a component of the printing medium conveying system of the printer section B 100
. In FIG. 9
, B 201
denotes a pair of paper delivering rollers, and the upper one of the paper delivering rollers B 201
in FIG. 9
is driven by a conveying motor M 002
through the paper delivering roller gear B 202
and a junction gear B 203
. Likewise, the aforementioned LF roller B 101
is driven by the conveying motor M 002
through a LF roller gear B 204
and the junction gear B 203
. The paper delivering roller B 201
and the LF roller B 101
convey the printing medium C 104
toward the sub-scanning direction indicated by the arrow B by a driving force of the conveying motor M 002
rotating in the forward direction.
On the other hand, when the conveying motor M 002
couterrotates, a pressure plate head B 213
and a locking mechanism which is not shown are driven through a switching slider B 211
and a switching cam B 212
, while a driven force is transmitted to the paper feeding roller C 110
on the medium pack C 100
. That is, the pressure plate head B 213
pressurizes the printing mediums C 104
, which are piled up within the medium pack C 100
, in a downward direction in FIG. 4
by a driven force caused by a reverse rotation of the carrying motor M 002
, through a window portion C 102
A (see FIG. 4
) of a shutter C 102
of the medium pack C 100
. As a result thereof, the printing medium C 104
positioned at the lowest position in FIG. 4
is pressed against the feeding roller C 110
in the medium pack C 100
. Also, the locking mechanism which is not shown locks the medium pack C 100
to the main body A 001
to inhibit a removal of the medium pack C 100
. The feeding roller C 110
of the medium pack C 100
feeds one piece of the printing medium C 104
at the lowest position in FIG. 4
toward the direction indicated by the arrow C as a result that the driven force caused by the reverse rotation of the conveying motor M 002
is transmitted.
As stated above, only one piece of printing medium C 104
is taken out from the medium pack C 100
toward the direction indicated by the arrow C by the reverse rotation of the conveying motor M 002
, and then a forward rotation of the conveying motor M 002
conveys the printing medium C 104
to the direction indicated by the arrow B.
3-3: Ink Supplying System
FIG. 10
is a perspective view showing a component part of an ink supplying system of the printer section B 100
: FIG. 11
is a plane view showing a status that the medium pack C 100
is inserted in the component part of the ink supplying system.
A joint C 105
of the medium pack C 100
installed to the printer section B 100
is positioned below the needles B 122
(see FIG. 8
) on the carriage B 104
moved to a home position. The main body of the printer section B 100
is equipped with a joint fork B 301
(see FIG. 10
) positioned below a joint C 105
, and an upward movement of the joint C 105
caused by the joint fork B 301
establishes a connection of the joint C 105
to the needles B 122
. As a result thereof, an ink supplying path is formed between the ink packs C 103
in the medium pack C 100
and the ink supplying sections on the sub-tank on the carriage B 104
. Further, the main body of the printer section B 100
is equipped with a suction joint B 302
positioned below an air suction opening B 123
(see FIG. 8
) of the carriage B 104
moved to the home position. This suction joint B 302
is connected to a pump cylinder B 304
of a pump serving as a negative pressure generating source, through a suction tube B 304
. The suction joint B 302
is connected to the air suction opening B 123
on the carriage B 104
according to the upward movement caused by a joint lifter B 305
. In the light of the foregoing, a negative pressure introducing path, between a negative pressure introducing section of the sub-tank on the carriage B 104
and the pump cylinder B 304
, is formed. The joint lifter B 305
makes the joint fork B 301
move up and down together with the suction joint B 302
by a driving power of the joint motor M 003
.
The negative pressure introducing section of the sub-tank is equipped with a gas-liquid partition member (not shown) which allows a passing through of air but prevents a passing through of the inks. The gas-liquid partition member allows a passing through of the air in the sub-tank to be suctioned through the negative pressure introducing path, and as a result, an ink is supplied to the sub-tank from the medium pack C 100
. Then, when the ink is sufficiently supplied to the extent that the ink in the sub-tank reaches to the gas-liquid partitioning member, the gas-liquid partitioning member prevents the passing through of the inks, thereby automatically stopping a supply of the inks. The gas-liquid partitioning member is equipped with the ink supplying section in the ink storing sections for the respective inks in the sub-tank, and thus the ink supplying is automatically stopped with respect to each ink storing section.
The main body of the printer section B 100
is further equipped with a suction cap B 310
capable of capping with respect to the recording head B 120
(see FIG. 8
) on the carriage B 104
which moved to the home position. The suction cap B 310
is introduced the negative pressure thereinto from the pump cylinder B 304
through suction tube B 311
, so that the inks can be suctioned and emitted (suction recovery processing) from the ink ejection openings B 121
of the recording head B 120
. Further, the recording head B 120
, as required, makes the ink, which does not contribute to a recording-of an image, ejection into the suction cap B 310
(preliminary ejection processing). The ink within the suction cap B 310
is discharged into the ink absorption body C 107
in the medium pack C 110
from the pump cylinder B 304
through a waste water liquid tube B 312
and a waste liquid joint B 313
.
The pump cylinder B 304
constitutes a pump unit B 315
together with a pump motor M 004
for enabling a reciprocate drive of the pump cylinder. The pump motor M 004
also functions as a driving source by which a wiper lifter B 316
(see FIG. 10
) is moved up and down. The wiper lifter B 316
makes the wiper C 106
of the medium pack C 100
placed in the printer section B 100
move upwardly, thereby displacing the wiper C 106
to a position capable of a wiping of the recording head B 120
.
In FIGS. 10 and 11
, B 321
denotes a pump HP sensor for detecting if an operating position of the pump, which is constituted by the pump cylinder B 304
, lies at the home position. Further, B 322
denotes a joint HP sensor for detecting if the aforementioned ink supplying path and the negative pressure introducing path were formed. Still further, B 323
denotes a chassis for constituting a main body of the printer section B 100
.
4: Signal Processing
FIG. 12
is a block diagram generally showing the camera section A 100
and the printer section B 100
.
In the camera section A 100
, 101
denotes a CCD as an image element; 102
denotes a microphone for inputting voice; 103
denotes an ASIC (Application Specific IC) for performing various processings; 104
denotes a first memory for temporary storing an image date and the like; 105
denotes a CF (compact flush) card (corresponding to a “CF card A 107
”) for recording the photographed image; 106
denotes a LCD (corresponding to a “liquid crystal display section A 105
”) which displays the photographed image or a replayed image; and 120
denotes a first CPU for controlling the camera section A 100
.
In the printer section B 100
, 210
denotes an interface between the camera section A 100
and the printer section B 100
; 201
denotes an image processing section (including a binary processing section for binarizing an image); 202
denotes a second memory to be used in performing the image processing; 203
denotes a band memory controlling section; 204
denotes a band memory; 205
denotes a mask memory; 206
denotes a head controlling section; 207
denotes a recording head (corresponding to the “recording head B 120
”); 208
denotes an encoder (corresponding to the “encoder sensor B 131
”); 209
denotes an encoder counter; 220
denotes a second CPU for controlling the printer section B 100
; 221
denotes motor drivers; 222
denotes motors (corresponding to the motors M 001
, M 002
, M 003
and M 004
″); 223
denotes sensors (including the “HP sensors B 134
, B 321
and B 322
”); 224
denotes an EEPROM contained in the medium pack C 100
; 230
denotes a voice encoder section and 250
denotes a power source section for supplying electric power to the entire device (corresponding to the “battery A 108
”).
FIG. 13
is a schematic diagram showing a signal processing in the camera section A 100
. In a photographing mode, an image photographed by the CCD 101
through a lens 107
is signal-processed (CCD signal processing) by ASIC 103
and then is converted to YUV intensity with two-color-different signal. Further, the photographed image is resized to a predetermined resolution and recorded on a CF card 105
using a compression method by JPEG, for example. Also, a voice is inputted through a microphone 102
and stored in the CF card 105
through the ASIC 103
. A recording of the voice can be performed in such manner recording at the same time of photographing, or after photographing so called an after-recording. In a replay mode, the JPEG image is read out from the CF card 105
, extended by the JPEG through the ASIC 103
and further resized to be a resolution for displaying, thereby being displayed on the LCD 106
.
FIG. 14
is a schematic diagram showing a signal processing performed in the printer section B 100
.
An image replayed on the camera section A 100
, that is the image being read out from the CF card 105
, is extended by the JPEG as shown in FIG. 13
to resize a resolution to a suitable size for printing. Then, the resized image data (YUV signal), through an interface section 210
, is transferred to the printer section B 100
. As shown in FIG. 14
, the printer section B 100
performs an image processing of an image data transferred from the camera section A 100
by an image processing section 201
, thereby performing an conversion of the image data to a RGB signal, an input γ correction in accordance with the features of a camera, a color correction and a color conversion using a look up table (LUT), and an conversion to a binarized signal for printing. When performing the binarizing processing, in order to perform an error diffusion (ED), a second memory 202
is utilized as an error memory. In the case of the present embodiment, though a binarizing processing section in the image processing section 201
performs the error diffusion processing, in other processing may be performed such as a binarizing processing using a dither pattern. The binarized printing data is stored temporary in the band memory 204
by a band memory controlling section 203
. An encoder pulse from the encoder 208
enters into the encoder counter 209
of the printer section B 100
every time the carriage B 104
carrying the recording head 207
and the encoder 208
moves a certain distance. Then, in sync with this encoder pulse, a printing data is read out from the band memory 204
and the mask memory 205
, and, based on thus obtained printing data, the head controlling section 206
controls the recording head 207
to perform a recording.
A band memory shown in FIG. 14
is explained as below.
A plurality of nozzles in the recording head 207
, for example, is formed in array so as to achieve a density of 1200 dpi (dots/inch). For recording the image by using such recording head 207
, upon performing one scanning by the carriage, it is preferred to previously prepare a recording data (a recording data corresponding to one scanning) corresponding to the number of nozzles in the sub-scanning direction (hereinafter, also referred to as a “column (Y direction)”) and a recording data corresponding to the recording area in the scanning direction (hereinafter, also referred to as a “row (X direction)”, respectively. The recording data is created in the image processing section 201
and then is temporary stored in the band memory 204
by the band memory controlling section 203
. After the recording data corresponding to one scan is stored in the band memory 204
, the carriage is scanned in the main scanning direction. In so doing, an encoder pulse inputted by the encoder 208
is counted by the encoder counter 209
and, in accordance with this encoder pulse, a recording data is read out from the band memory 204
. Then, on the basis of the image data, ink droplets are ejected from the recording head 207
. In the case that a bidirectional recording system wherein an image is recorded upon outward scanning and homeward scanning (outward recording and homeward recording) of the recording head 207
is employed, the image data is read out from the band memory 204
depending on the scanning direction of the recording head 207
. For example, an address of the image data read out from the band memory 204
is increased sequentially when the outward recording is performed, while an address read out from the band memory 204
is decreased sequentially when the homeward scanning is performed.
In a practical sense, a writing of an image data (C, M and Y) created by the image processing section 201
into the band memory 204
and a subsequent preparation of the image data corresponding to one band enable a scanning of the recording head 207
. Then, the image data is read out from the band memory 204
subsequent to a scan of the recording head 207
, so that the recording head 207
records the image on the basis of the image data. While the recording operation, an image data to be recorded next is created at the image processing section 201
and thus created image data is written into an area of the band memory 204
corresponding to a recording position.
As has been stated above, the band memory controlling is carried out in such manner that a writing operation in which an recording data (C, M, Y) created by the image processing section 201
is written into the band memory 204
and a reading operation for transferring the recording data (C, M, Y) to the head controlling section 206
in accordance with a scanning movement of the carriage are changed over.
A mask memory controlling in FIG. 14
is explained as below.
This mask memory controlling is required when a multipass recording system is employed. In using the multipass recording system, the recording image corresponding to one line which has a width corresponding to a length of the nozzle array of the recording head 207
is divided to a plurality of scanning of the recording head 207
to record. That is, conveying amount of the printing medium to be intermittently carried to the sub-scanning direction is made to be 1/N of a length of the nozzle array. For example, when N=2, a recording image corresponding to one line is divided into two scans to record (two-pass recording), and when N=4, a recording image corresponding to one line is divided into four scans to record (four-pass recording). In similar fashion, when N=8, it becomes eight-pass recording, and when N=16, it becomes sixteen-pass recording. Therefor, the recording image corresponding to one line will be completed by a plurality of scans of the recording head 207
.
Practically, a mask data for assigning the image data to a plurality of scans of the recording head 207
is stored in the mask memory 205
, and then based on a conjunction (AND) data between the mask data and the image data, the recording head 207
ejects inks to record the image.
Also, in FIG. 14
, a voice data stored in the CF card 105
, alike the image data, is transferred to the printer section B 100
through an interface 210
by the ASIC 102
. The voice data transferred to the printer section B 100
is encoded at the voice encoder 230
and then recorded with the image to be printed as a code data. When there is no necessity to input a voice data into a printing image, or when printing an image without a voice data, of course, the encoded voice data is not printed but only the image is printed.
In the present embodiment, the present invention has been explained as a printer built-in camera integral with a camera section A 100
and printer section B 100
. However, it would be possible to make each of the camera section A 100
and the printer section B 100
a separate device and to form in a similar manner as a structure in which those devices are connected each other by the interface 210
to realize a similar function.
[Characteristic Construction]
(First Embodiment)
In the following, a first embodiment of characteristic construction of the present invention will be described.
(Ink Supply Recovery System)
FIG. 15
shows conceptual construction of the ink supply recovery system.
In FIG. 15
, in a medium pack C 100
, three ink packs (or main tank) C 103
charged with three color inks of Y (yellow), M (magenta), and C (cyan) are contained. These three ink packs C 103
are connected to three joints C 105
through three ink supply passages C 200
.
The medium pack C 100
is provided with a waste liquid introducing hole C 120
(see FIG. 4
) which is inserted and connected with a waste liquid joint B 313
(see FIG. 10
) provided at the tip of a waste liquid tube B 312
on the printer section B 100
. The medium pack C 100
is provided with a waste ink absorption body C 107
for storing waste ink flowing from a cylinder pump B 410
through the waste liquid introducing hole C 120
.
The carriage B 104
is equipped with sub-tanks (or carriage tanks) B 400
separately storing Y, M, and C inks, and a recording head B 120
having a plurality of ink ejection openings (nozzles) for three groups (Y, M and C) for ejecting inks supplied from the respective carriage tanks B 400
.
The respective ink reserving section (ink supplying section) of the sub-tank B 400
are nearly almost fully charged with an ink absorption body (for example, sponge) B 401
for absorbing and holding inks such as made of polypropylene fiber or the like. Further, the respective ink reserving section (ink supplying section) of the sub-tanks B 400
, as shown in FIG. 8
, are provided with hollow needles B 122
as an ink intake protruding downward. These three needles B 122
become connectable with three rubber joints C 105
of the medium pack C 100
when the carriage B 104
moves to the home position.
Above the respective ink suppliers of the sub-tanks B 400
, negative pressure introducing section (air suction part) B 406
are formed. These negative pressure introducing section B 406
are, as described above, finished to be water repellent and oil repellent, and respectively provided with porous films (ink filling valves) B 402
as gas-liquid partition members which allow a passing through of air but prevent a passing through of the ink. Since passage of ink is blocked with this porous film B 402
, ink supply is stopped automatically when the ink surface in the sub-tanks reaches the porous film B 402
.
The respective negative pressure introducing section B 406
of the sub-tanks B 400
are, as described above, communicated with a common air suction opening B 123
( FIG. 8
) formed on the lower surface side of the carriage B 104
. The air suction opening B 123
, when the carriage B 104
moves to the home position, becomes connectable with a suction joint B 302
provided on the main body of the printer section B 100
, and connectable with one cylinder chamber of the cylinder pump B 410
of the pump unit B 315
through the suction joint B 302
and the suction tube B 303
.
On the printer section B 100
, there is provided a suction cap B 310
for capping the face (ink ejection opening formation surface) B 403
of the recording head B 120
on which a plurality of ink ejection openings (nozzles) B 121
for three groups of Y, M, C are formed when the carriage B 104
moves to the home position. The suction cap B 310
is provided with an air communication opening B 404
. The air communication opening B 404
can be opened and closed by an air communication valve B 405
.
The suction cap B 310
is connected to the other cylinder chamber of the cylinder pump B 410
through the suction tube B 311
.
A cylinder main body (a pump cylinder) B 304
has three ports connected with the suction tube B 303
, the suction tube B 311
and the waste liquid tube B 312
.
(Pump Unit)
A pump unit B 315
including the cylinder pump B 410
will be described in detail with reference to FIGS. 16
to 21
.
As shown in these drawings, the cylinder pump B 410
has a cylinder main body B 304
and a piston B 411
. The piston B 411
has a piston shaft B 411
a
and a piston body (hereinafter referred to as piston rubber) B 412
comprising an elastic material such as rubber provided at a tip flange of the piston shaft B 411
a.
The cylinder main body B 304
is partitioned by the piston rubber B 412
into two (right and left) pump chambers (an air suction chamber B 413
and an ink suction chamber B 414
).
The air suction chamber B 413
is introduced with air (the first fluid), and the ink suction chamber B 414
is supplied with ink (the second fluid). The air suction chamber B 413
is provided with an input/output port B 415
communicated with the suction tube B 303
. The ink suction chamber B 414
is provided with an input port B 416
communicated with the suction tube B 311
and an output port B 417
communicated with the waste liquid tube B 312
. On an end surface wall B 425
of the ink suction chamber B 414
, there are formed a hole B 426
( FIG. 17
) for inserting and sliding with the piston shaft B 411
a
and a hole B 427
( FIG. 18
) for inserting and sliding with a plurality of slide pins B 442
which will be described later.
The piston B 411
, as shown in FIG. 16
and FIG. 17
, has a penetrated hollow cylindrical form and can be introduced with the atmosphere into the hollow part B 418
. The tip flange part B 419
of the piston 411
is provided with a relief valve B 420
which operates when the suction pressure (negative pressure) of the air suction chamber B 413
exceeds a predetermined pressure.
The relief valve B 420
comprises a valve main body B 421
and a spring B 422
for setting the relief pressure. The spring B 422
is interposed between a spring stopper B 421
of the valve main body B 421
and the flange part B 419
so that the valve main body B 421
is released with a predetermined relief pressure.
As described above, when the suction pressure (negative pressure) of the air suction chamber B 413
exceeds a predetermined pressure, since the relief valve B 420
is opened so that air is little by little sucked into the air suction chamber B 413
, negative pressure greater than the relief pressure is all cut off. The relief pressure of the relief valve B 420
is set so that the pressure is less than a pressure that is able to maintain the performance of the porous film B 402
.
In the pit-in ink supply method using the porous film B 402
in the sub-tank B 400
, ink supplying to the sub-tank B 400
is performed by sucking air in the tank B 402
with the cylinder pump B 410
through the porous film B 402
. When suction is performed by the cylinder pump B 410
with the ink tank is fully charged state, ink leakage from the porous film B 402
is prevented by the function of the porous film B 402
, however, it has an adverse effect on the durability of the porous film B 402
, reducing the service life of the porous film B 402
. Then, in this system, the relief value B 420
is disposed in the piston shaft B 411
a
of the cylinder pump B 410
for achieving space-saving and preventing exertion of an excessive ink pressure to the porous film B 402
during ink supply, thereby assuring reliable operation of the porous film B 402
.
In the hollow part B 418
of the piston shaft B 411
a
, a screw rod (pump unit) B 460
is inserted in a screwed state, so that by the rotation of the screw rod B 460
, the piston B 411
is reciprocally moved in the piston shaft direction. The screw rod B 460
is, as shown in FIG. 16
, connected to a pump motor M 004
as a drive source through a gear mechanism B 430
, and rotated by the rotation of the pump motor M 004
.
At the rear end side of the piston B 411
, as shown in FIG. 18
and the like, a pressure slider B 431
is disposed. The pressure slider B 431
is also screwed with the screw rod B 460
, and can be reciprocally moved in the piston shaft direction in association with the rotation of the screw rod B 460
.
In the ink suction chamber B 414
of the cylinder main body B 304
, a switching valve (hereinafter referred to as valve rubber) B 440
as port switching means comprising an elastic material such as rubber is disposed movably in the piston shaft direction. The valve rubber B 440
is provided with a hole B 441
( FIG. 17
) for inserting the piston shaft B 411
a
. Therefore, the piston shaft B 411
a
can be freely moved relative to the valve rubber B 440
through the hole 441
. By switching the position of the valve rubber B 440
, one of input port B 416
connecting to the suction tube B 311
and output port B 417
connecting to the waste liquid tube B 312
is opened and the other is closed, thereby controlling open/close state of these input port B 416
and output port B 417
.
Between the rear end surface of the valve rubber B 440
and the pressure slider B 431
, as shown in FIG. 18
and the like, a plurality of slide pins B 442
for pressing the rear end surface of the valve rubber B 440
are disposed. At the (tip side) valve rubber B 440
side of the slide pin B 442
, a pressing body B 433
having a large contact surface is fixed for achieving uniform pressing force to the rear end surface of the valve rubber B 440
.
To obtain a state that the valve rubber B 440
in stand-by state as shown in FIG. 18
is moved in the piston travel direction (left direction in the figure), so that the input port B 416
is closed and the output port B 417
is opened as shown in FIG. 19
, the pressing force of the pressure slider B 431
is used.
That is, in stand-by state, the pressure slider B 431
is, as shown in FIG. 18
, in contact with a plurality of slide pins B 442
. In this state, when the pressure slider B 431
is further moved in the piston travel direction (left direction) by the rotation of the screw rod B 460
, the plurality of slide pins B 442
and the valve rubber B 440
are moved to the left direction to the position shown in FIG. 19
by the pressing force of the pressure slider B 431
.
On the other hand, to move the valve rubber B 440
from the position shown in FIG. 19
to the position shown in FIG. 20
and further to the position shown in FIG. 21
in a piston retreat direction (right direction in the figure), the pressing force of the flange part B 419
at the tip of the piston B 411
is used.
That is, for example, as shown in FIG. 20
, after the tip flange part B 419
of the piston B 411
is contacted with the valve rubber B 440
, when the piston B 411
is moved in the retreat direction, the valve rubber B 440
and the plurality of slide pins B 442
are moved by the pressing force of the flange part B 419
in the right direction to the position shown in FIG. 21
.
Such position switching of the valve rubber B 440
is performed at a predetermined timing in one cycle including air suction (ink supply), ink suction, and ink discharge by reciprocal movement of the piston B 411
.
Next, air suction, ink suction, and ink discharge operation by the cylinder pump B 410
will be briefly described.
(Air Suction and Ink Discharge Operation)
The state shown in FIG. 19
is the initial state of air suction, in which the piston B 411
is moved forward almost to the stroke end at the piston travel side. At this moment, the valve rubber B 440
is switched to the position where the ink suction chamber B 414
is communicated with the waste tube B 312
and blocked from the suction tube B 311
.
When, from the state shown in FIG. 19
, the piston B 411
is moved to the right direction in the piston retreat direction, the air suction chamber B 413
is pressure reduced and the ink suction chamber B 414
is pressurized.
By this operation, air in the sub-tank B 400
is sucked to the air suction chamber B 413
through the porous film B 402
, the negative pressure introducing section B 406
, the air suction opening B 123
, the suction joint B 302
, and the suction tube B 303
(FIG. 15
). As a result, ink is supplied from the main tank C 103
of the medium pack C 100
to the sub-tank B 400
.
On the other hand, it is assumed that the ink suction chamber B 414
is stored with sucked ink from the suction cap B 310
sucked in the previous cycle. In this state, when the piston B 411
is moved from the state shown in FIG. 19
in right direction in the piston retreat direction, the ink suction chamber B 414
is pressurized. Thus, the sucked ink stored in the ink suction chamber B 414
is flowed through the waste liquid tube B 312
to the waste ink absorption body C 107
of the medium pack C 100
, where it is absorbed and held by the waste ink absorption body C 107
.
(Ink Suction Operation)
The state shown in FIG. 21
is the initial state of ink suction, in which the piston B 411
is moved almost to the stroke end at the piston retreat side. At this time, the valve rubber B 440
is switched to the position where the ink suction chamber B 414
is communicated with the suction tube B 311
and blocked from the waste liquid tube B 312
.
When, from the state shown in FIG. 21
, the piston B 411
is moved to the left direction in the piston travel direction, the air suction chamber B 413
is pressurized and the ink suction chamber B 414
is pressure reduced.
By this operation, as shown in FIG. 15
, the inside of the suction cap B 310
connected to the ink suction chamber B 414
through the suction tube B 311
is evacuated, and ink is sucked from the ink ejection opening B 121
of the recording head B 120
to the suction cap B 310
. The sucked ink is flowed to the ink suction chamber B 414
.
On the other hand, during the ink suction operation, the air suction chamber B 413
is pressurized, however, at this time, as will be described later, since the suction joint B 302
is disconnected from the air suction opening B 123
of the sub-tank B 400
, the inside of the sub-tank B 400
will never be pressurized.
In the cylinder pump B 410
, the cylinder chamber B 414
inserting the piston shaft B 411
a
is used for ink suction and the other cylinder chamber B 413
for air suction. Therefore, suction amounts of the respective cylinder chambers B 413
and B 414
can be set to different values with the same piston stroke. That is, the cylinder chamber B 414
inserting the piston shaft B 411
a
is smaller in suction amount. Further, by changing the shaft diameter of the piston shaft B 411
a
, the suction volume ratio of the ink suction chamber B 414
and the air suction chamber B 413
can be easily changed.
Next, moving mechanism of wiper C 106
of the medium pack C 100
will be described.
As shown in FIG. 16
and FIGS. 18
to 21
, a plate cam member B 450
for moving up and down a wiper lifter B 316
(see FIG. 10
) is provided in the vicinity of the cylinder pump B 410
. The plate cam member B 450
, as shown in FIG. 16
, has a two-stage cam part B 451
differing in height, which moves up and down the wiper lifter B 316
engaging with the cam part B 451
.
The plate cam member 450
is reciprocally movable in the retreat direction of the piston B 411
of the cylinder pump B 410
. The plate cam member 450
has a contact B 452
( FIG. 18
) contacting with the pressure slider B 431
screwed with the screw rod B 460
. The plate cam member 450
is moved in the forward direction (left direction) of the piston B 411
by being pressed by the movement of the pressure slider B 431
. The plate cam member 450
is moved in the retreat direction (right direction) of the piston B 411
by the righting force of the spring B 453
( FIGS. 10
, 11
, 18
).
(Joint Lifter Moving Mechanism)
Next, using FIGS. 22
to 27
, contact/separate mechanism of the joint C 105
of the medium pack C 100
to the needle B 122
of the sub-tank B 400
, contact/separate mechanism of the suction joint B 302
to the air suction opening B 123
of the carriage B 104
, contact/separate mechanism of the suction cap B 310
to the face B 403
of the recording head B 120
, and open/close mechanism of the atmosphere communication opening B 404
of the suction cap by the atmosphere communication valve B 405
will be described in further detail.
FIG. 23
shows stand-by state, FIG. 24
ink supplying state, FIG. 25
ink suction state, FIG. 26
empty suction state, and FIG. 27
printing state.
The joint motor M 003
rotates and drives the screw rod B 306
through an appropriate gear mechanism (not shown). The screw rod B 306
is screwed with a joint slider B 307
, and therefore the joint slider B 307
is reciprocally moved according to the rotation of the screw rod B 306
. The joint slider B 307
is connected integrally with the joint lifter B 305
.
The joint lifter B 305
is fixed with a joint fork B 301
. Therefore, the joint fork B 301
can be moved up and down according to up/down movement of the joint lifter B 305
. When the medium pack C 100
is attached to the printer section B 100
, the joint C 105
of the medium pack C 100
is supported by the joint fork B 301
. Therefore, the joint C 105
of the medium pack C 100
is also moved up and down according to up/down movement of the joint fork B 301
. When the joint fork B 301
reaches almost the upper side stroke end, as shown in FIG. 24
, the needle B 122
of the sub-tank B 400
completely penetrates the sealing body (joint rubber) C 108
of the joint C 105
, so that an ink supply passage is formed from the main tank C 103
of the medium pack C 100
to the sub-tank B 400
on the carriage B 104
.
On the upper surface of the joint lifter B 305
, the suction joint B 302
connected to the suction tube B 303
for air suction of the cylinder pump B 410
is provided. Therefore, the suction joint B 302
can also be moved up and down according to up/down movement of the joint lifter B 305
. When the suction joint B 302
is lifted to above the predetermined position, the suction joint B 302
is connected with the air suction opening B 123
, thereby forming an air suction passage between the cylinder pump B 410
and the sub-tank B 400
.
The joint lifter B 305
is connected with the suction cap B 310
and the atmosphere communication valve B 405
through an appropriate mechanism. These suction cap B 310
and the atmosphere communication valve B 405
are moved up and down at respective timing during up/down movement of the joint lifter B 305
.
(Control Drive System)
FIG. 28
is a conceptual block diagram showing a brief construction of the control and drive system related to ink supply recovery processing.
A pump HP sensor B 321
detects that the piston B 411
of the cylinder pump B 410
is positioned at stand-by position (home position). A joint HP sensor B 322
detects that the joint lifter B 305
is positioned at the home position. A carriage HP sensor B 134
detects that the carriage B 104
is positioned at the home position. Detection signals of these sensors B 321
, B 322
and B 134
are inputted to a CPU 220
.
The CPU 220
drive controls the joint motor B 305
, the pump motor M 004
, the carriage motor M 001
and the conveying motor M 002
through a joint motor driver 221
a
, a pump motor driver 221
b
, a carriage motor driver 221
c
, and a conveying motor driver 221
d.
The joint motor M 003
is a driving source of up/down movement of the joint lifter B 305
. During up/down movement of the joint lifter B 305
, the suction joint B 302
, the joint fork B 301
, the suction cap B 310
and the atmosphere communication valve B 405
are move up and down at respective predetermined timings.
The pump motor M 004
is a driving source of the screw rod B 460
. The piston B 411
of the cylinder pump B 410
and the pressure slider B 431
are reciprocally moved by the rotation of the screw rod B 460
. Further, by the movement of the pressure slider B 431
, a switching of the valve rubber B 440
is performed, and up/down movement of the wiper C 106
is performed through the plate cam member B 450
and the wiper lifter B 316
.
(Operation Sequence)
FIG. 29
shows an example of operation sequence of ink supply recovery processing, and FIG. 30
shows drive positions of the joint lifter B 305
and the piston B 411
of the cylinder pump B 410
and the wiper lifter B 316
in one cycle of ink supply recovery processing. Further, FIGS. 31
to 39
are process diagrams for explaining movements of respective components in the ink supply recovery processing cycle.
In the following, operation sequence of the ink supply recovery processing cycle will be described using FIGS. 31
to 39
and the like.
(Before Medium Pack Attachment)
When the medium pack C 100
is not attached to the apparatus main body A 001
, as shown in FIG. 31
, the suction cap B 310
caps the face B 403
of the recording head B 120
, thereby preventing the ink in the ink ejection opening B 121
from drying. Further, at this moment, the suction joint B 302
is at a position away from the air suction opening B 123
of the sub-tank B 400
, and the atmosphere communication opening B 404
of the suction cap B 310
is opened.
(Medium Pack Attachment and Stand-by)
When the medium pack C 100
is completely attached to the apparatus main body A 001
, the joint C 105
of the medium pack C 100
is supported by the joint fork B 301
. At this moment, three joint rubbers C 108
of the joint C 105
are, as shown in FIG. 32
and FIG. 23
, positioned right beneath the three needles B 122
of the sub-tank B 400
. The suction joint B 302
is positioned right beneath the air suction opening B 123
of the carriage B 104
.
Further, the piston B 411
of the cylinder pump B 410
is positioned at the stand-by position (home position) shown in FIGS. 16
to 18
, and the joint lifter is also positioned at the home position ( FIG. 29
, step S 1
). Further, the carriage B 104
is also positioned at the home position.
(Carriage Initialization Processing)
When, in this state, a print instruction is outputted, the joint motor M 003
is forward rotated and the joint lifter B 305
is slightly moved down, which also slightly moves down the suction cap B 310
. As a result, the suction cap B 310
is slightly separated from the face B 403
of the recording head B 120
, and the suction cap B 310
is once opened ( FIG. 29
, step S 2
). Further, almost simultaneously with this, initialization of the carriage B 104
is performed ( FIG. 29
, step S 3
).
(Joint Processing)
Next, the pump motor M 004
is forward rotated by a predetermined number of pulses to rotate the screw rod B 460
, whereby the piston B 411
of the cylinder pump B 410
is slightly traveled from the position shown in FIG. 18
to the ink supply position shown in FIG. 19
( FIG. 29
, step S 4
). Further, by the rotation of the screw rod B 460
at this moment, the pressure slider B 431
presses the valve rubber B 440
through the slide pin B 442
, as a result thereof, the valve rubber B 440
, as shown in FIG. 19
, is moved to a position to close the suction tube B 311
. Therefore, the ink suction chamber B 414
of the cylinder pump B 410
is communicated with the waste ink absorption body C 107
of the medium pack C 100
through the waste liquid tube B 312
.
By the movement of the pressure slider B 431
at this moment, the plate cam member B 450
is moved to the piston travel direction, the wiper lifter B 316
is moved up by the function of the cam part B 451
of the plate cam member B 450
, and the wiper C 106
of the medium pack C 100
is moved up for a small period of time. However, the upward movement of the wiper C 106
has no effects on the movement of other components.
On the other hand, the joint motor M 003
is reverse rotated so that the joint lifter B 305
starts upward movement. When the joint lifter B 305
is moved up by a predetermined amount, the joint HP sensor B 322
detects that the joint lifter B 305
is out of the home position ( FIG. 29
, step S 5
). Further, by upward movement of the joint lifter B 305
, the suction cap B 310
again caps the face B 403
of the recording head B 120
. When the drive position of the joint lifter takes a positive value in FIG. 29
and FIG. 30
, the suction cap B 310
is capping the face B 403
of the recording head B 120
, and when the drive position takes a negative value, the suction cap B 310
is separated from the face B 403
of the recording head B 120
.
During upward movement of the joint lifter B 305
, as shown in FIG. 33
, first the atmosphere communication opening B 404
of the suction cap B 310
is closed by the atmosphere communication valve B 405
. The joint lifter B 305
is further moved up, as a result thereof, as shown in FIG. 34
and FIG. 24
, the needle B 122
of the sub-tank B 400
is completely inserted in the joint rubber C 108
of the joint C 105
, and the suction joint B 302
is connected with the air suction opening B 123
of the carriage B 104
. As a result, an ink supply passage between the medium pack C 100
and the sub-tank B 400
and an air suction passage between the sub-tank B 400
and the cylinder pump B 410
are formed ( FIG. 29
, step S 6
).
(Ink Supply, Wasting)
In the state that the ink supply passage and the air suction passage are formed as described above, the pump motor M 004
starts rotation in the reverse direction. This rotates the screw rod B 460
in the reverse direction, and the piston B 411
of the cylinder pump B 410
is retreated in the right direction from the state shown in FIG. 19
to the state shown in FIG. 21
.
During retreating of the piston B 411
, the pump HP sensor B 321
detects that the piston B 411
of the cylinder pump B 410
is out of the home position ( FIG. 29
, step S 7
).
As described above, in association with retreat movement of piston B 411
, the air suction chamber B 413
is pressure reduced and the ink suction chamber B 414
is pressurized.
By this operation, air in the sub-tank B 400
is sucked to the air suction chamber B 413
through the porous film B 402
, the negative pressure introducing section B 406
, the air suction opening B 123
, the suction joint B 302
, and the suction tube B 303
. As a result, as shown in FIG. 35
, ink is supplied from the main tank C 103
of the medium pack C 100
to the sub-tank B 400
through the ink supply passage C 200
of the medium pack C 100
, the joint C 105
and the needle B 122
of the sub-tank B 400
( FIG. 29
, step S 8
).
On the other hand, since the ink suction chamber B 414
of the cylinder pump B 410
is pressurized in association with retreat movement of the piston B 411
, ink stored in the ink suction chamber B 414
is flowed to the waste ink absorption body C 107
of the medium pack C 100
through the waste liquid tube B 312
and absorbed and held by the waste ink absorption body C 107
.
As described above, since waste ink is wasted into the waste ink absorption body C 107
in the detachable medium pack C 100
, the waste ink will not be remained in the printer section B 100
.
In the second half stage of retreat movement of the above piston B 411
, as shown in FIG. 20
and FIG. 21
, position switching of the valve rubber B 440
is performed. That is, as shown in FIG. 20
, the tip flange part B 419
of the piston B 411
contacts against the valve rubber B 440
to press it, whereby the valve rubber B 440
and the plurality of slide pins B 442
are moved in the right direction to the position shown in FIG. 21
. As a result, as shown in FIG. 21
, the input port B 416
connected to the suction cap B 310
through the suction tube B 311
is opened, and the output port B 417
connecting to the waste ink absorption body C 107
is closed by the valve rubber B 440
.
After the piston B 411
of the cylinder pump B 410
is moved to almost the stroke end at the retreat side shown in FIG. 21
, it is allowed to remain stopping by for a predetermined setting time (for example, 1.5 sec.) (FIG. 29
, step S 9
).
(Suction Recovery)
Next, by forward rotatively driving the joint motor M 003
to move down the joint lifter B 305
by a predetermined distance, as shown in FIG. 36
and FIG. 25
, the joint C 105
and the suction joint B 302
are moved down to the position to suck the ink of the suction cap B 310
( FIG. 29
, step S 10
). That is, the suction joint B 302
is released from the air suction opening B 123
of the carriage B 104
, and the joint rubber C 108
of the joint C 105
is disconnected from the needle B 122
of the sub-tank B 400
. At this moment, the needle cover B 124
is moved down to the position for protecting the opening of the needle B 122
by the righting force of the spring (see FIG. 25
). Further, in this state, the atmosphere communication opening B 404
of the suction cap B 310
is still closed by the atmosphere communication valve B 405
, and in the cylinder pump B 410
, as shown in FIG. 21
, the ink suction chamber B 414
is communicated with the suction tube B 311
.
In this state, by forward rotating the pump motor M 004
to rotate the screw rod B 460
, the piston B 411
of the cylinder pump B 410
is traveled to the left direction by about ¼ stroke from the state shown in FIG. 21
( FIG. 29
, step S 11
).
In association with the travel movement of the piston B 411
, the air suction chamber B 413
is pressurized and the ink suction chamber B 414
is pressure reduced.
By this operation, as shown in FIG. 37
, the inside of the suction cap B 310
connected to the ink suction chamber B 414
through the suction tube B 311
is pressure reduced, as a result thereof ink is sucked from the ink ejection opening B 121
of the recording head B 120
and stored in the suction cap B 310
. In association with this ink suction operation, air is sucked through the air suction opening B 123
and the opening of the needle B 122
, thereby introducing sucked air to the porous film B 402
and the needle peripheral part.
Here, needle hole of the needle B 122
of the sub-tank B 400
also serves as an atmosphere communication hole, however, when residual air in the tank B 400
is expanded, there is a possibility that supplied ink is pushed out from the needle B 122
.
Then, immediately after performing ink supply to the sub-tank B 400
, joint connection is separated, and in this state ink suction is performed from the ink ejection opening B 121
to suck a predetermined amount of ink to flow in air from the needle hole of the needle B 122
, thereby providing an air space in the tank B 400
. By this operation, even when residual air is expanded, only air is discharged from the ink supply needle B 122
, thereby preventing ink leakage.
(Empty Suction)
Next, by further forward rotatively driving the joint motor M 003
to move down the joint lifter B 305
by further predetermined distance, as shown in FIG. 38
and FIG. 26
, the atmosphere communication valve B 405
is move down to the open position. By this operation, the atmosphere communication opening B 404
of the suction cap B 310
is opened ( FIG. 29
, step S 12
).
In this state, by further forward rotating the pump motor M 004
to rotate the screw rod B 460
, the piston B 411
of the cylinder pump B 410
is traveled to the left direction to the ink supply start position shown in FIG. 19
through the stand-by position shown in FIG. 18
further from the position traveled as described above by about ¼ stroke ( FIG. 29
, steps S 13
, S 14
).
By this operation, the ink suction chamber B 414
is further pressure reduced, and as a result thereof, as shown in FIG. 38
, ink stored in the suction cap B 310
is flowed into the ink suction chamber B 414
of the cylinder pump B 410
through the ink suction tube B 311
. Further residual ink in the suction tube B 311
is also flowed into the ink suction chamber B 414
. By performing such empty suction, color mixing in respective nozzles is prevented.
In the course of travel movement to the left direction of the piston B 411
, the pump HP sensor B 321
detects that the piston B 411
is positioned at the home position at the time when the piston B 411
of the cylinder pump B 410
is traveled to the position shown in FIG. 18
( FIG. 29
, step S 13
).
Further, when the piston B 411
of the cylinder pump B 410
is traveled from the state shown in FIG. 18
to the ink supply position shown in FIG. 19
, as described above, by the movement of the pressure slider B 431
, switching of valve rubber B 440
and upward protrusion operation of the wiper C 106
of the medium pack C 100
through the wiper lifter B 316
are carried out ( FIG. 29
, step S 14
).
(Suction Cap Open)
Next, by forward rotatively driving the joint motor M 003
to move down the joint lifter by further predetermined distance, as shown in FIG. 39
, the suction cap B 310
is caused to separate from the face B 403
of the recording head B 120
and make the suction cap B 310
an open state ( FIG. 29
, steps S 15
, S 16
). By the downward movement of the joint lifter B 305
, the joint C 105
and the suction joint B 302
are also further moved down. Further, during the downward movement of the joint lifter B 305
, when the joint lifter B 305
is at a predetermined stand-by position, the joint HP sensor B 322
detects that the joint lifter B 305
is positioned at the home position.
(Wiping)
In this state, after the carriage motor M 001
is driven, the carriage B 104
is moved to the position of the wiper C 106
of the medium pack C 100
, and at this wiper position, the carriage B 104
is reciprocally moved once to a plurality of times, it is returned to the original home position ( FIG. 29
, step S 17
). By this operation, ink adhered to the face B 403
of the recording head B 120
is wiped by the wiper C 106
.
As described above, since wiping is performed using the wiper C 106
provided on the medium pack C 100
, scattering of ink at the printer section B 100
side is prevented.
After completion of the wiping, the pump motor M 004
is reverse rotated to rotate the screw rod B 460
, thereby retreating the piston B 411
of the cylinder pump B 410
in the right direction from the position shown in FIG. 19
to the stand-by position shown in FIG. 18
. By the rotation of the screw rod B 460
, the pressure slider B 431
is also moved to the right, thereby also moving the plate cam member B 450
in the right direction by the righting force of the spring B 453
. As a result, the wiper lifter B 316
engaging with the cam part B 451
of the plate cam member B 450
is moved down, and the wiper C 106
of the medium pack C 100
is also retreated.
Thus, one cycle of ink supply and suction recovery operation is completed, and printing by the printer section B 100
becomes possible.
(Printing)
In the printer section B 100
, the carriage B 104
is moved and the recording head B 120
is driven while transporting a sheet of printing medium C 104
When printing is subsequently performed after the end of printing to a sheet of a printing medium, the procedure is returned to step S 4
. Thereafter, the processing above step S 4
to S 19
is performed again, that is, ink supply for printing next page, suction recovery operation and printing next page are performed.
As described above in the present apparatus, since ink supply and suction recovery operation are performed every time a sheet is printed, a high-quality printing can be stably performed. Further, when printing is ended, the following steps S 20
to step S 24
are carried out following step S 19
.
(Wiping)
At the end of printing, the cylinder pump B 410
is in stand-by state as shown in FIG. 18
. From this state, the pump motor M 004
is forward rotatively driven to rotate the screw rod B 460
, for moving the pressure slider B 431
in the lift direction to the state shown in FIG. 19
. By this operation, the plate cam member B 450
is moved to the left, and the wiper lifter B 316
is also moved up. As a result, the wiper C 106
of the medium pack C 100
is protruded ( FIG. 29
, step S 20
).
Next, by driving the carriage motor M 001
to reciprocally move the carriage B 104
at the wiper position, ink adhered to the face B 403
of the recording head B 120
during printing is wiped by the wiper C 106
( FIG. 29
, step S 21
).
Next, by reverse rotatively driving the pump motor M 004
to reverse rotate the screw rod B 460
, the pressure slider B 431
is moved from the state shown in FIG. 19
to the position shown in FIG. 20
. By this operation, the plate cam member B 450
is moved to the right, the wiper lifter B 316
is moved down, and the wiper C 106
of the medium pack C 100
is retreated ( FIG. 29
, step S 21
).
After that, when it is detected that the carriage B 104
reverts back to the home position ( FIG. 29
, step D 22
), the joint motor M 003
is reverse rotatively driven to slightly move up the joint lifter B 305
and the suction cap B 310
is also moved up. By this operation the face B 403
of the recording head B 120
is capped by the suction cap B 310
( FIG. 29
, step S 24
).
(Preliminary Ejection)
Although omitted in the above operation sequence, preliminary ejection operation for intentionally ejecting ink from the ink ejection opening B 121
of the recording head B 120
to the suction cap B 310
or the like may be performed after wiping of step 18
of FIG. 29
. Further, as necessary, preliminary ejection may be performed at an appropriate time.
As described in the above embodiment, since the cylinder pump B 410
uses one side cylinder chamber of the piston B 411
as air suction chamber B 413
, the other side cylinder chamber as ink suction chamber B 414
, so that the respective cylinder chambers perform suction operation by reciprocal operation of the piston B 411
, this configuration greatly contributes to down-sizing of the pump construction. Further, since, rather than by switching the valve provided outside the cylinder pump B 410
, by positional switching of valve rubber 440
provided inside the pump cylinder B 304
, ink suction and ink discharge of the ink suction chamber B 414
are switched, the pump structure can be reduced in size. Further, since the screw rod B 460
is engaged inside the piston shaft B 441
a
to move the piston B 441
, as compared with the case in which another member connected to the piston shaft B 441
is engaged with the screw rod B 460
, the structure for reciprocally moving the piston shaft 441
is reduced in size.
Further, in the present embodiment, a relief valve B 420
is provided in the piston shaft B 411
a
of the cylinder pump B 410
to take less space and to prevent the porous film B 402
from being applied with an excessive ink pressure during ink supply, whereby assuring reliable operation of the porous film B 402
.
Further, in the present embodiment, the cylinder chamber B 414
inserting the piston shaft B 411
a
is used for ink suction, and the other cylinder chamber B 413
for air suction. Therefore, suction amounts of the respective cylinder chambers B 413
and B 414
can be set to different values for the same stroke. Therefore, by changing the shaft diameter of the piston shaft B 411
a
, the suction volume ratio of the ink suction chamber B 414
and the air suction chamber B 413
can be easily changed.
(Second Embodiment)
Next, with reference to FIGS. 40
to 47
, a second embodiment by another pump unit including the cylinder pump B 500
will be described.
The cylinder pump B 500
, which is a main component of such a pump unit, in the present embodiment, as shown in FIGS. 40A
, 40
B, a piston B 521
slidably moving in the cylinder B 531
of the pump has an elliptical cross section. Accordingly, the cross section of the cylinder B 531
, which is also used as an external case of the cylinder pump B 500
, is also nearly elliptical.
Because the cross section of the piston of the pump is elliptical, when the pump is disposed in the printer, its height can be suppressed, which contributes to a reduced height of the entire printer. For example, as compared with the case of using a piston with a circular cross section of the same height in the disposed state, the elliptical cross section can provide a greater cross sectional area of the cylinder, which provides a shorter stroke, thereby providing a smaller size in the pump height and longitudinal direction. As described above, when the installation space of the pump in the printer has a room to some extent in the longitudinal direction of the ellipse, or when suppression of the printer height is preferential from the design, as in the present embodiment, it is effective that the cross sectional shape of the piston is made elliptical, and accordingly the cross sectional shape of the cylinder is made elliptical.
In particular, as in the present embodiment, in the case of the printer integral with a camera, it is effective because the printer height is limited. Specifically, as shown in FIGS. 5 and 6
, the printer section B 100
, from the requirement of integral camera, the cross section is rectangular, on the other hand, the cylinder pump B 500
and its drive mechanism and the like are substantially required to be disposed in the lower half of the printer section B 100
, that is, in the lower side of the transportation path of the printing medium. Therefore, the elliptical cross sectional shape in the present embodiment is preferable because the height of the cylinder pump B 500
is a height to be under side of the transportation path and the cross sectional area inside the cylinder is ensured to obtain an effective suction force with a limited stroke.
Further, when considering gas-tightness of the piston to the cylinder, the elliptical shape is advantageous for applying a uniform pressure to the inner surface of the cylinder as compared to, for example, one which includes a straight part in the cross sectional shape.
As can be seen from the above description, the cross sectional shape of the piston is not necessarily required to be elliptical. A flattened shape with a suppressed height of one side can provide the above desired function. Preferably it is one which does not include a straight part in the shape in view of sealing with the cylinder.
The cylinder pump B 500
, as will be described later, according to a predetermined rotation of the lead screw B 510
, is a generation source of pressure for ink supply to respective ink reserving section of the carriage B 104
and ink suction through the suction cap B 310
. FIG. 41
is a diagram showing internal structure of the cylinder pump B 500
for this purpose.
As shown in FIG. 41
, the cylinder pump B 500
, as main elements, comprises a cylinder main body B 531
, a piston B 521
and a piston shaft B 522
. The cylinder main body B 531
, as described above, also comprises a case as an outer shape of the cylinder pump B 500
, which is fixed to the printer. On the other hand, the piston shaft B 522
is connected with a pump driving arm B 509
whereby the piston B 521
can move in the cylinder B 531
according to the rotation of the lead screw B 510
.
The piston B 521
is engaged with the inner wall of the cylinder main body B 531
through an O-ring provided at its end. This makes the parts (air suction chamber and ink suction chamber) partitioned by the piston B 521
of the cylinder inside B 531
a
non-communicational with each other and slidable with the inner wall.
The piston shaft B 522
has a valve B 522
A formed at its one end, and has a hollow part B 522
B extending in the axial direction. The valve B 522
A, according to the movement of the piston shaft B 522
, can move freely in the inner space formed inside the piston B 521
. According to the movement, when the sealing part formed of a flexible material such as rubber closely contacts with the inner upper surface B 521
a
of the inner space so as to surround the opening of the hollow part B 522
B above the valve B 522
A, the hollow part B 522
B of the piston shaft B 522
and the cylinder inside B 531
a
(ink suction chamber) can be made non-communicational with each other and air-tight. On the other hand, when the valve B 522
A contacts against the inner lower surface B 521
b
of the inner space, the hollow part B 522
B of the piston shaft B 522
and the cylinder inside (ink suction chamber) 531
a
are communicational through a groove (not shown) formed on the lower surface of the valve B 522
A.
At the upper end (left side in the figure) of the cylinder B 531
, an air introduction opening B 532
is formed. The air introduction opening B 532
communicates with a suction joint B 302
shown in FIG. 40A
, whereby at the time when ink is supplied from the medium pack C 100
to respective ink reserving section of the carriage B 104
, air suction can be performed. Further, at the upper end of the cylinder main body B 531
, a pressure adjusting valve mechanism B 525
is provided. The pressure adjusting valve is possible to adjust a pressing force by its spring. When the negative pressure of the cylinder inside (air suction chamber) B 531
a
between the cylinder main body B 531
and the piston B 521
becomes a magnitude corresponding to the adjusted pressing force (when the pressure decreases to the corresponding value), the valve opens and, as a result, the negative pressure is adjusted to a constant value. By this operation, the air suction can be performed at a consistent negative pressure.
On the other hand, at the lower end (right side in figure) of the cylinder B 531
, a sealing member B 524
is provided. The sealing member B 524
is possible to make the cylinder inside B 531
a
airtight to the outside and slidable with the piston shaft B 522
B while keeping the same air-tightness. The sealing member B 524
is provided with an ink introduction opening B 523
, which communicates with the suction cap B 310
shown in FIG. 40
A. This makes it possible to introduce waste ink sucked through the suction cap B 310
to the inside the cylinder (ink suction chamber) B 531
a
. In this communication passage, a check valve (not shown) is provided, whereby ink from the suction cap B 310
is passed and, to the contrary, ink flow discharged from the cylinder inside (ink suction chamber) B 531
a
can be blocked.
With the above construction, when ink is supplied from the ink pack of the medium pack C 100
to respective ink reserving section of the sub-tank B 400
of the carriage B 104
, by predetermined rotation of the lead screw B 510
, the piston B 521
moves downward (in the direction of arrow B in FIG. 41
), so that generates a negative pressure in the cylinder inside B 531
a
(air suction chamber). By this negative pressure, air is sucked from respective ink reserving section of the carriage B 104
communicating with the cylinder inside (air suction chamber) B 531
a
through the suction joint B 302
and the like, thereby making the inside of the ink reserving section negative pressure and introducing ink from the ink pack to respective ink reserving section. At this time, only air passes through the above porous film B 402
, and ink passage is blocked. When the introduced ink reaches the porous film further suction is not performed due to a pressure balance or the like.
During the downward movement of the piston B 521
in the cylinder main body B 531
, waste ink sucked through the suction cap B 310
in the previous process to the cylinder inside (ink suction chamber) B 531
a
once flows to the upper side of the valve B 522
A through a groove formed on the lower surface of the valve B 522
A, and then discharged through the hollow part B 522
B of the piston shaft B 522
. The discharged waste ink is passed through the inside passage and the like of the pump driving arm B 509
, and finally to the waste ink absorption body C 107
of the medium pack C 100
.
On the other hand, in the suction recovery operation, by predetermined rotation of the lead screw B 510
, the piston B 521
moves up (in the direction of arrow A in FIG. 41
) in the cylinder. By this operation, a negative pressure is generated in the cylinder inside (ink suction chamber) B 531
a
, so that the inside of the suction cap B 310
connecting with it and covering the nozzle disposition surface of the recording head can be made negative pressure. By this negative pressure, ink discharged through the nozzle can be conducted to the cylinder inside (ink suction chamber) B 531
a
. At this time, as described above, the valve B 522
A of the piston shaft B 522
closely contact with the upper surface of the inner space of the piston, the cylinder inside B 531
a
and the hollow part B 522
B of the piston shaft B 522
are in the air-tight state with each other, thus maintaining air-tightness.
During the upward movement of the piston B 521
, simultaneously, air above the piston (air in the air suction chamber) is discharged towards the suction joint B 302
through the air introduction opening. At this time, since the suction joint B 302
is released from connection with the carriage B 104
, a case is prevented that the discharged air reaches the ink reserving section of the carriage and pressures the recording head from the inside.
With the above described construction of the cylinder pump B 500
, unlike the pump unit in the first embodiment, since the hollow part B 522
B of the piston shaft B 522
is used as an ink discharge passage, it is not necessary to provide a switching valve in the cylinder as seen in the pump used in suction recovery processing in the first embodiment. Therefore, a piston stroke for position adjustment of the valve with the piston is needless to be considered, as a result thereof, the piston stroke can be reduced. Further, since the pressure adjusting mechanism is provided outside the cylinder, in the production of the pump, assembly or incorporation process can be made easy.
The lead screw B 510
, as described above, has a role of function of power transmission of various operations and setting of timing, including ink supply operation from the medium pack C 100
to the ink reserving section of the carriage B 104
or suction recovery operation through the suction cap B 310
. The lead screw B 510
, as shown in FIG. 40A
, has two spiral grooves B 510
a
and a single spiral groove B 510
b
formed with a predetermined distance from the former groove. The spiral groove B 510
a
is engaged with part of pump slider B 541
to move the pump driving arm B 509
. On the other hand, the spiral groove B 510
b
is engaged with part of switching slider B 512
, whereby moving the switching slider B 512
.
Operations performed by the movement of the pump slider B 541
, as described above, are ink supply to the ink reserving section, suction recovery and wiping. On the other hand, operations performed by the movement of the switching slider B 512
are capping operation of the suction cap B 310
to the recording head and releasing operation of the joint B 501
and the carriage B 104
.
FIG. 42
is a diagram for explaining the relationship between the lead screw B 510
and a driving force transmission mechanism of pump motor M 004
for generating a driving force for rotating the same and the above various operations by the lead screw B 510
. In this figure, the conveying motor M 002
for supply of printing medium and transmission mechanism thereof are also shown.
In the following, with reference to the operation positions of the driving arm B 509
and operation position of the switching slider B 512
shown in FIG. 42
, and FIGS. 43
to 47
, power transmission and setting of timing of various operations by the lead screw B 510
will be described.
FIG. 43
shows the positions of the pump slider B 541
and the switching slider B 512
when the wiper and the suction cap B 310
are at the ascended positions. At this time, the pump slider B 541
is positioned at the left end relative to the spiral groove B 510
a
of the lead screw B 510
, by movement to this left end, the wiper pressure part B 541
a
of the pump slider B 541
is moved. The wiper pressure part B 541
a
, by its movement, as shown in FIG. 44
, pushes up part of the plate spring-formed receiving part B 542
b
of the wiper base B 542
which supports its end part B 542
a
by a predetermined member. By this operation, the wiper B 543
becomes a rising state. At the same time, the releasing valve arm B 541
b
connecting at the tip of the wiper pressure part 541
a
pushes the releasing lever B 544
a
, as shown in FIG. 47C
, to drive the lever and the releasing valve plate B 544
b
cooperating with this lever, and to move atmosphere communication valves B 545
( FIGS. 46B and 46C
) to atmosphere communication positions. Further, by the movement to the left end, the above-described suction recovery processing can also be performed.
At this moment, the other switching slider B 512
is at the right end relative to the spiral groove B 510
b
of the lead screw B 510
, whereby the cap lever arm B 514
is at the position where the suction cap B 310
(not shown) is moved up (cap close; capping state). That is, the switching slider B 512
is partly connected to the cap lever arm B 514
, by the movement to the right of the switching slider B 512
, the cap lever arm B 514
is rotated, and the part B 514
a
can be moved up the position where the suction cap B 310
is moved up.
FIG. 45
is a diagram showing the state of other positions relative to the respective spiral grooves of the pump slider B 541
and the switching slider B 512
shown in FIGS. 43 and 44
. The figures show the state when the pump slider B 541
is at the right end relative to the spiral groove B 510
a
and the switching slider B 512
is in the middle of the spiral groove B 510
b.
At this moment, the wiper pressure part B 541
a
is at the retreated position from the pushed-up position of the wiper base B 542
, whereby the wiper B 543
is at the retreated position from the movement range of the carriage B 104
. Further, when the joint B 501
is in the state connected with respective needles of the carriage, by the movement to the right end, ink supply to the ink reserving section by the above pit-in can be performed. Further, at this time, the releasing valve arm B 541
b
of the pump slider B 541
is in the state shown in FIG. 47A
, the atmosphere communication valve B 545
of the suction cap B 310
is in valve-close state as shown in FIG. 46
C.
On the other hand, by moving the switching slider B 512
to the left, the cap lever arm B 514
is rotated, whereby its part B 514
a
is pressed down and the suction cap B 310
can be made open state.
As described above, the state described with reference to FIGS. 43
to 47
is a basic example of the positions of the pump driving arm and the switching slider according to the rotation of the lead screw B 510
. That is, by the clockwise rotation or counterclockwise rotation of the lead screw B 510
, the spiral groove B 510
a
and the spiral groove B 510
b
, by appropriately determining the formation ranges or lengths thereof and the densities of spiral grooves, as in the first embodiment, the above described basic operations are made possible, and by combinations of these, various processing using the pump motor M 004
are made possible. For example, in the above description, upward movement of the suction cap B 310
and rising of the wiper C 106
are performed simultaneously, only the wiper rising can be performed.
As described above, with the present invention, since different fluids such as air and ink are flowed in the cylinder chambers on both sides of the piston, by reciprocal movement of the piston, suction of different fluids are performed by these respective cylinder chambers, a compact pump can be provided. Further, since suction discharge operation in one cylinder chamber is switched by port switching means provided in the cylinder, the pump structure can be made compact. Further, since the screw rod is engaged inside the piston shaft to move the piston, the pump structure can be reduced in size.
Further, since a relief valve is provided in the piston of the pump cylinder, the pump structure can be reduced in size. Still further, the porous film is prevented from being applied with an excessive pressure during ink supply, whereby assuring reliable operation of the porous film.
Further, since the piston shaft is inserted in one cylinder chamber of the pump cylinder, suction amounts of the respective cylinder chamber can be set to different values with the same piston stroke. Therefore, by changing the shaft diameter of the piston shaft, the suction volume ratio of both ink suction chambers can be easily changed.
The present invention has been described in detail with respect to preferred embodiments, and it will now be apparent from the foregoing to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspect, and it is the intention, therefore, in the apparent claims to cover all such changes and modifications as fall within the true spirit of the invention.
Claims
1. A cylinder pump unit comprising:a cylinder pump including a reciprocally movable piston and a cylinder main body having a first cylinder chamber partitioned at one side of said piston and introduced with air and a second cylinder chamber partitioned at the other side of said piston and introduced with ink, wherein said second cylinder chamber has an input port for sucking ink and an output port for discharging ink; a piston driving means for reciprocally moving said piston of said cylinder pump, wherein a piston shaft of said piston is extended to outside said cylinder main body through said second cylinder chamber and connected to said piston driving means; and a port switching means for performing switching of opening and closing of said input port and said output port in association with movement of said piston so that when said second cylinder chamber is pressure reduced by movement of said piston, said output port is closed and said input port is opened, and when said second cylinder chamber is pressurized by movement of said piston, said input port is closed and said output port is opened.
2. A cylinder pump unit according to claim 1, wherein said port switching means is incorporated in said second cylinder chamber.
3. A cylinder pump unit according to claim 1, whereinsaid piston driving means comprises a screw rod engaging with said piston shaft, and rod driving means for rotatively driving said screw rod.
4. A cylinder pump unit according to claim 1, whereinsaid piston driving means comprises a pump driving arm for connecting through said piston shaft; a lead screw engaging with said pump driving arm for reciprocally driving said pump driving arm; and screw driving means for rotatively driving said lead screw.
5. A cylinder pump unit according to claim 1, wherein said first cylinder chamber is connected with an air suction part provided with a porous film in an ink tank, said air suction part introduces a negative pressure that supplies ink from intake into the ink tank, andsaid piston shaft is a hollow cylindrical body and provided with a relief valve at a tip of said piston shaft for maintaining suction pressure of said first cylinder chamber at less than a predetermined pressure.
6. A cylinder pump unit according to claim 5, wherein a setting relief pressure of said relief valve is set smaller than a pressure capable of maintaining performance of said porous film.
7. A cylinder pump unit according to claim 1, wherein cross sectional form of said cylinder pump is elliptical.
8. A cylinder pump unit comprising:a cylinder pump including a reciprocally movable piston and a cylinder main body having a first cylinder chamber partitioned at one side of said piston and introduced with air and a second cylinder chamber partitioned at the other side of said piston and introduced with ink; wherein said second cylinder chamber has an input port for sucking ink; a piston driving means for reciprocally moving said piston of said cylinder pump; a piston shaft of said piston, which is extended to outside said cylinder main body through said second cylinder chamber and connected to said piston drive means, wherein said piston shaft has a hollow cylindrical form, and said hollow part is an output port for discharging ink; and a port switching means for performing switching of opening and closing of said input port and output port in association with movement of said piston so that when said second cylinder chamber is pressure reduced by movement of said piston, said output port is closed and said input port is opened, when said second cylinder chamber is pressurized by movement of said piston, said input port is closed and said output port is opened.
9. A cylinder pump unit according to claim 8, whereinsaid port switching means is a check valve provided in a passage communicating with said input port and a check valve provided between said piston and said piston shaft.
10. A cylinder pump unit according to claim 8, whereinsaid piston driving means comprises a screw rod engaging with said piston shaft, and rod driving means for rotatively driving said screw rod.
11. A cylinder pump unit according to claim 8, whereinsaid piston driving means comprises a pump driving arm for connecting through said piston shaft; a lead screw engaging with said pump driving arm for reciprocally driving said pump driving arm; and screw driving means for rotatively driving said lead screw.
12. A cylinder pump unit according to claim 8, wherein said first cylinder chamber is connected with an air suction part provided with a porous film in an ink tank, said air suction part introduces a negative pressure that supplies ink from intake into the ink tank, andsaid piston shaft is a hollow cylindrical body and provided with a relief valve at a tip of said piston shaft for maintaining suction pressure of said first cylinder chamber at less than a predetermined pressure.
13. A cylinder pump unit according to claim 12, wherein a setting relief pressure of said relief valve is set smaller than a pressure capable of maintaining performance of said porous film.
14. A cylinder pump unit according to claim 8, wherein cross sectional form of said cylinder pump is elliptical.