The present invention relates to a cylindrical bearing member preferably used as a bushing rotatably fit-inserted with respect to a connecting pin for a chain, and more specifically it relates to a cylindrical bearing member on the inside surface of which a number of blind grooves for reserving a lubricating oil are formed.
A cylindrical bearing member has been used as a slide bearing such as a bearing body for a rotating shaft or a bushing for a chain by inserting a shaft, a pin and the like into a pipe-shaped member.
In such a cylindrical bearing member, there have been formed a number of bottomed or blind grooves, serving as oil reservoirs for a lubricating oil. The grooves are parallel to the axial direction on an inner circumferential surface of the cylindrical bearing member for improving the lubricity between the inner circumferential surface for the bearing surface and the shaft, pin or the like.
Namely, the conventional blind groove for an oil reservoir in a cylindrical bearing member has been manufactured by subjecting a pipe-shaped seamless cylindrical blank formed by forging or the like or by milling such as undercutting, broaching or the like, or has been manufactured by forming a blind groove for an oil reservoir on a surface of a thin rectangular basic material such as a band steel, a flat band or the like by pressing, machining or rolling, then forming the rectangular basic material into a cylindrically formed product (cylindrical member) so that the both side edges of the basic material are opposed to each other, and inserting a core punch into the cylindrically formed product to push this product into a circular opening die (see Japanese Patent No. 2,963,652).
However, in the conventional cylindrical bearing member manufactured of a cylindrical blank as mentioned above, blind milled grooves serving as oil reservoirs are formed on an inner circumferential surface of the cylindrical member by undercutting, broaching or the like. Thus, the milled blind grooves serving as oil reservoir can only be formed one groove at a time, and the efficiency of forming the blind grooves serving as oil reservoirs is low while the forming of the blind grooves needs long time. Therefore the prior art has problems that it is unsuitable for mass production and disadvantageous in cost.
In the conventional cylindrical bearing member manufactured of a rectangular basic material such as a band steel, a flat band or the like as mentioned above, since an abutted portion of the rectangular basic material remains as a longitudinal seam extending from end to end of the bearing member during forming the rectangular basic material into a cylindrical product, in a case where the cylindrical bearing member is used with a shaft, a pin or the like inserted thereinto, a lubricating oil held in a blind groove for an oil reservoir is liable to flow into the longitudinal seam and the lubricating oil, which flowed into the seam from the blind groove serving as oil reservoir, flows from the ends of the seam in the longitudinal direction to the outside in an extremely short time. As a result, there are problems that the cylindrical bearing member cannot hold lubricating oil over a long time or maintain the lubricity.
Thus, there are problems to be solved by the invention, and the objects of the present invention are to solve the above-mentioned related art problems and to provide a cylindrical bearing member, which can hold a lubricating oil in blind grooves serving as oil reservoirs for a long period of time and exhibit a lubricating function sufficiently, and to provide a method of manufacturing a cylindrical bearing member, which can be mass-produced at low cost.
First, a cylindrical bearing member solves the above-mentioned problems by that a plurality of blind swaged grooves serving as oil reservoirs swaged on the inner circumferential surface of a pipe-shaped seamless cylindrical member. The swaged grooves are formed by use of a two-part tool comprising a hollow die pin including a plurality of grooving protrusions on end portions of the outer circumferential surface of the die pin and provided with a plurality of diameter-expanding slits therein along the longitudinal direction of the die pin, and a diameter-expanding center pin, which is retractable into said hollow die pin.
Further, a method of manufacturing a cylindrical bearing member solves the above-mentioned problems by using a hollow die pin including a plurality of grooving protrusions on end portions of the outer circumferential surface of the die pin and providing the die pin with a plurality of diameter-expanding slits therein along the longitudinal direction of the die pin, and inserting the hollow die pin into one end portion of a pipe-shaped seamless cylindrical blank. A diameter-expanding center pin is pushed into said hollow die pin to diameter-expand said hollow die pin, and to press said grooving protrusions into the internal cylindrical surface of the blank. The protrusions are then relatively slid with respect to the cylindrical blank for a limited distance, and then said diameter-expanding center pin is retracted and said center pin and hollow die pin are drawn out of said cylindrical member, first the diameter-expanding center pin and the then hollow die pin so that a plurality of blind grooves serving as oil reservoirs are swaged on the inner circumferential surface of said cylindrical blank.
Further, a method of manufacturing a cylindrical bearing member solves the above-mentioned problems by using a hollow die pin including a plurality of grooving protrusions on end portions of the outer circumferential surface of the die pin and providing the die pin with a plurality of diameter-expanding slits therein along the longitudinal direction of the die pin, and inserting the hollow die pin into one end portion of a pipe-shaped seamless, bottomed cylindrical blank. A diameter-expanding center pin is pushed into said hollow die pin to diameter-expand said hollow die pin, and to press the grooving protrusions into the inner cylindrical surface of the blank. The grooving protrusions are then relatively slid with respect to the cylindrical blank for a limited distance, and then said diameter-expanding center pin is retracted and said center pin and hollow die pin are drawn out of said cylindrical member, and the bottom is removed so that a plurality of blind grooves serving as oil reservoirs are swaged on the inner circumferential surface of said cylindrical member.
The term “blind groove” in the phrase “blind grooves serving as oil reservoirs” in the present invention means a groove form in which a proximal end portion and a terminal end portion in the longitudinal direction of the groove are closed. In other words, the ends of the blind grooves are spaced inwardly from the ends of the cylindrical member.
The present invention can exhibit the following peculiar effects by the above-mentioned configurations. In the cylindrical bearing member of the invention, the blind grooves serving as oil reservoirs are swaged on the inner circumferential surface of a pipe-shaped seamless cylindrical member by the use of a two-part tool comprising a hollow die pin and a diameter-expanding center pin, the blind grooves serving as oil reservoirs are open on only the inner circumferential surface of the cylindrical member about its circumference to be opposed to one another. Thus, in a case when a shaft, a pin or the like is inserted into the cylindrical bearing member and the cylindrical bearing member is used as a slide bearing, lubricating oil charged into the blind grooves serving as oil reservoirs is held without flowing out of end portions of the cylindrical member even in long time use and excellent lubricity can be maintained.
In the method of manufacturing the cylindrical bearing member according to the invention, a plurality of blind grooves serving as oil reservoirs is swaged on the inner circumferential surface of a pipe-shaped seamless cylindrical member by using a hollow die pin provided with a plurality of grooving protrusions on end portions of the outer circumferential surface of the die pin and a diameter-expanding center pin, which is inserted into the hollow die pin. A plurality of blind grooves serving as oil reservoirs can be efficiently formed at one time. The shape of the grooving protrusion provided in the hollow die pin and the number and arrangement of the grooving protrusions are directly reflected in the form of the blind grooves formed on the inner circumferential surface of the cylindrical member. By appropriately selecting the cross-sectional shape and the number of arrangement of the grooving protrusion provided on the hollow die pin, various shapes of grooves such as a short groove, a long groove, a V-shaped cross-sectional groove, a U-shaped cross-sectional groove, a semicircular cross-sectional groove and the like, and a predetermined number of grooves with a transverse cross-sectional shape corresponding to the selected shape can be efficiently formed at one time using a hollow die pin.
In the invented method of manufacturing a cylindrical bearing member, pushing a diameter expanding center pin in a hollow die pin inserted into one end portion of the cylindrical member so that the hollow die pin is diameter-expanded causes the protrusions to penetrate the interior cylindrical surface of the cylindrical blank. The grooving protrusions are then relatively slid for a limited distance with respect to the cylindrical blank, and then said diameter-expanding center pin is retracted, and said center pin and said hollow die pin are relatively drawn out of said cylindrical blank, first the diameter-expanding center pin and then the hollow die pin so that a plurality of blind grooves serving as oil reservoirs are swaged on the inner circumferential surface of said cylindrical bearing member, serving as oil reservoirs. The longitudinal proximal end portion and terminal portion of the grooves are closed and spaced inwardly from the ends of the bearing member. The plurality of swaged grooves can be efficiently formed on the inner circumferential surface of the cylindrical blank at one time.
In the method of manufacturing a cylindrical bearing member according to a second embodiment of the invention, using a cylindrical blank having a hollow top and a closed bottom, a diameter expanding center pin is pushed into a hollow die pin inserted into the hollow top portion of a cylindrical blank, causing the hollow die pin to be diameter-expanded, and when the grooving protrusions are relatively slid with respect to the cylindrical member for a limited distance, a plurality of swaged blind grooves is formed. Then said hollow die pin is diameter-reduced to the original state so that said diameter-expanding center pin and said hollow die pin are relatively drawn out of said cylindrical member with respect to the cylindrical member. The closed bottom of said cylindrical member is removed. Straightening of the cylindrical member can be simultaneously performed with said bottom removing. Thus a cylindrical bearing member on which a plurality of blind grooves serving as oil reservoirs are swaged on the inner circumferential surface of said cylindrical bearing member, can be efficiently manufactured.
FIGS. 3(a) and 3(b) are explanatory views of an upsetting step in the first example according to the present invention.
FIGS. 4(a) and 4(b) are explanatory views of a centering step in the first example according to the present invention.
FIGS. 5(a) and 5(b) are explanatory views of a primary extrusion step in the first example according to the present invention.
FIGS. 6(a) and 6(b) are explanatory views of a secondary extrusion step in the first example according to the present invention.
FIGS. 7(a) and 7(b) are explanatory views of a bottom-removing step in the first example according to the present invention.
FIGS. 9(a) through 9(e) are explanatory views of a grooving step in the first example according to the present invention.
FIGS. 10(a) and 10(b) are explanatory views of a straightening process in the first example according to the present invention.
FIGS. 12(a) through 12(e) are explanatory views of a grooving step in the second example according to the present invention.
FIGS. 13(a) and 13(b) are explanatory views of bottom-removing and straightening processes in the second example according to the present invention.
An example of the present invention will be described with reference to FIGS. 1 to 13.
First, in the cylindrical bearing member 100, which is a first example according to the present invention, as shown in
Therefore, when a shaft, a pin or the like is inserted into the cylindrical bearing member 100, for its use as a slide bearing, the blind grooves 112 serving as oil reservoirs are open on the inner circumferential surface 111 of the cylindrical blank 110 with the blind grooves 112 opposed to each other. Thus, lubricating oil charged into the blind grooves 112 serving as oil reservoirs is maintained without flowing out of the longitudinal proximal end portion 112a and the terminal portion 112b even during long time of use, so that excellent lubricity is maintained.
In a method of manufacturing the cylindrical bearing member according to the first example, the blank 110 is formed from a circular column-shaped blank chip 101 obtained by cutting a bar of steel to a predetermined length as shown in
The circular column-shaped chip 101 obtained by cutting a bar steel to predetermined length as shown in
In the centering step, as shown in
In the primary extrusion step as shown in
In a secondary extrusion step as shown in
In a bottom removing step as shown in
Next, the pipe-shaped seamless cylindrical blank 110 which was previously subjected to forging processes such as the above-mentioned upsetting step, centering step, primary extrusion step, secondary extrusion step, bottom removing step and the like is subjected to blind grooving, which is shown in
A two-part blind grooving tool is comprised of a diameter expanding center pin EP and a hollow die pin HP as shown in
In a blind grooving step as shown in FIGS. 9(a) to 9(e), the pipe-shaped seamless cylindrical blank 110 obtained by the above-mentioned bottom removing step is disposed between the two-parts of the grooving tool, namely a blind grooving cylindrical die D6 provided with a hollow die pin HP inside and a diameter expanding center pin EP as shown in
Further, when the blind grooving punch P6 is advanced, as shown in
After that, the blind grooving punch is retracted, as shown in
It is noted that although the diameter-expanding center pin EP used in the example is concentrically integrated with the blind grooving punch P6 in the same insertion direction, the blind grooving punch P6 and the diameter-expanding center pin EP are formed as separated members so that the diameter-expanding center pin EP and the hollow die pin HP may be used while they are concentrically incorporated with each other.
The blind grooving cylindrical chip 106, subjected to blind grooving as mentioned above, is inverted in upside down again. In a straightening process as shown in FIGS. 10(a) and 10(b), the inverted cylindrical member 106 is pushed into a straightening cylindrical die D7 by a straightening punch 7 and the inner and outer circumferential surfaces of the cylindrical member 106 are subjected to straightening while the cylindrical member 106 is abutted on a straightening die pin DP7 fixed to the inside of the straightening cylindrical die D7 so that a cylindrical bearing member 100 including a plurality of blind grooves 112 serving as oil reservoirs on the inner circumferential surface 111 as shown in
In the pipe-shaped seamless cylindrical bearing member 100 of the example obtained as described above, a number of blind grooves 112 serving as oil reservoirs are formed on the inner circumferential surface 111 of the cylindrical blank 110, each groove having a groove form in which the longitudinal proximal portion 112a and the terminal portion 112b are closed. Accordingly, lubricating oil charged into such blind grooves 112 serving as oil reservoirs is held for a long period of time so that the lubricating function can be sufficiently exhibited. Additionally the blind grooves serving as oil reservoirs can be efficiently mass-produced on the inside of the cylindrical blank 110 at low cost.
A second example according to the present invention will be described with reference to FIGS. 11 to 13. The example 2 defers the bottom removing step in the method of manufacturing of example 1 as described above, and the bottom removing step is simultaneously realized with the straightening as shown in
First a grooving step will be described with reference to
And in a blind grooving step as shown in FIGS. 12(a) to 12(e), after the cylindrical chip 105 with a thin bottom obtained by the secondary extrusion step, which is the same as in the first example has been disposed between a blind grooving cylindrical die D6 and a blind grooving punch P6 without being inverted, the blind grooving punch P6 is advanced as shown in
When the blind grooving punch P6 is advanced, as shown in
After the blind grooving punch is retracted as shown in
The blind grooved cylindrical chip 106 having the thin bottom portion 106a as mentioned above is again inverted in upside down as shown in
In the pipe-shaped seamless cylindrical bearing member 100 of the example obtained as described above, a number of blind grooves 112 serving as oil reservoirs are formed on the inner circumferential surface 111 of the cylindrical blank 110. As shown in
It is noted that although, in the first example and the second example as described above each uses a cylindrical die, if the inside surface of the die is circumferential, the outer shape of the die may use appropriate shapes in accordance with a forging apparatus used.
Number | Date | Country | Kind |
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2004-148202 | May 2004 | JP | national |