The present invention relates to a cylindrical roller bearing and a transmission bearing device.
In a transmission of an automobile, from a viewpoint of improving a fuel econo my, there is a strong demand for miniaturization and high efficiency. Generally, compared to a tapered roller bearing used for receiving a preload, a ball bearing has remarkably small torque and is often used in a transmission. However, there are cases where the ball bearing is likely to be increased in size and is restricted. For example, as a bearing for supporting a gear, there are cases of a support structure in which one side is a cylindrical roller bearing used without applying a preload and the other side is the ball bearing. The cylindrical roller bearing is caused to support only a radia 1 load. The ball bearing receives a thrust load generated in both directions due to engagement of gears. In this case, the one side can be remarkably decreased in size by using the cylindrical roller bearing. However, the thrust load in both directions is required to be supported by the ball bearing on the other side. Therefore, the bearing is likely to be increased in size, and there are cases of being restricted in a layout of a unit.
In addition, as a configuration in which a shaft length is shortened so as to achieve miniaturization of a transmission, there is a known configuration illustrated in
In addition, as the cylindrical roller bearing, a bearing in which inner side surfaces of rib portions of an inner ring and an outer ring are inclined and an end face of a cylindrical roller is subjected to crowning has been devised (for example, refer to Patent Documents 1 and 2).
Patent Document 1: JP-A-2002-70874
Patent Document 2: JP-A-2004-353744
Incidentally, in a configuration of a bearing in a transmission 100 illustrated in
The present invention has been made in consideration of the above-referenced problem, and an object thereof is to provide a transmission bearing device in which an edge load occurring due to a thrust load is prevented, and an excellently durable cylindrical roller bearing and a drastically miniaturized transmission can be realized by causing a lubricated state in the bearing interior to be favorable.
The object of the present invention is achieved by following configurations.
(1) A cylindrical roller bearing comprising:
an outer ring having, on an inner circumferential surface, an outer ring raceway and a pair of outer ring ribs which are provided on both sides of the outer ring raceway in an axial direction;
an inner ring having, on an outer circumferential surface, an inner ring raceway and an inner ring rib which is provided on one side of the inner ring raceway in the axial direction; and
a plurality of cylindrical rollers disposed between the outer ring raceway and the inner ring raceway,
wherein a radial clearance between the outer ring rib and the inner ring rib is set to be equal to or less than 2 mm, and
a radial height of the outer ring rib is greater than a radial height of the inner ring rib.
(2) The cylindrical roller bearing according to (1),
wherein when W represents a bearing width and D represents a bearing outside diameter, D/W is equal to or greater than 3.0, and
when Da represents a roller diameter of the cylindrical roller and L represents a roller length of the cylindrical roller, L/Da ranges from 1.2 to 1.8.
(3) The cylindrical roller bearing according to (1) or (2),
wherein a rolling contact surface of the cylindrical roller is subjected to crowning to be formed in a single circular arc having a curvature radius ranging from 300 mm to 700 mm, and
a slope ranging from 10 degrees to 30 degrees is formed on a contact surface of the outer ring rib and the inner ring rib with respect to the cylindrical roller.
(4) The cylindrical roller bearing according to (1) or (2),
wherein a rolling contact surface of the cylindrical roller is subjected to composite crowning in which a central portion thereof in the axial direction is a single circular arc having a curvature radius ranging from 3,000 mm to 4,000 mm and both side portions of the central portion in the axial direction have logarithmic curve shape so as to cause an amount of a drop to change, and
a slope ranging from 10 degrees to 30 degrees is formed on a contact surface of the outer ring rib and the inner ring rib with respect to the cylindrical roller.
(5) A transmission bearing device,
wherein an input shaft or a driven shaft to which engine torque is input is rotatably supported by at least a slide bearing and the cylindrical roller bearing according to any one of (1) to (4), and
the cylindrical roller bearing bears a thrust load in one direction and permits a relative misalignment between the outer ring and the inner ring.
(6) The transmission bearing device according to (5), wherein lubricating oil is supplied to the cylindrical roller through an opening portion between the outer ring and the inner ring on a side opposite to a side on which the inner ring rib is provided.
According to the cylindrical roller bearing of the present invention, the radial height of the outer ring rib is greater than the radial height of the inner ring rib. Accordingly, in a case where a relative misalignment occurs between the outer ring and the inner ring, the cylindrical roller is stably held on the outer ring raceway by the outer ring rib having a greater height. Therefore, generation of an edge load can be prevented. In addition, the radial clearance between the outer ring rib and the inner ring rib is set to be equal to or less than 2 mm, even in a case where the quantity of supplied oil is temporarily decreased, it is possible to prevent seizure occurring due to an influence of a portion of lubricating oil remaining in the bearing interior.
In addition, according to the transmission bearing device of the present invention, the input shaft or the driven shaft to which engine torque is input is rotatably supported by the slide bearing and the above-described cylindrical roller bearing. The cylindrical roller bearing bears the thrust load in one direction and permits the relative misalignment between the outer ring and the inner ring. Therefore, it is possible to realize a drastically miniaturized transmission.
Hereinafter, a cylindrical roller bearing and a transmission bearing device according to an embodiment of the present invention will be described in detail with reference to the drawings.
The cylindrical roller bearing of the present embodiment is used in a transmission 100 which is illustrated in
In other words, in
In the transmission 100 of the present embodiment, in place of the slide bearing 103 and the needle roller thrust bearing 104, a different type of bearing such as a shell-type cylindrical roller bearing, a ball bearing, and the like may be applied. In this case, the thrust load acting in the opposite direction at the time of driving may be supported by the ball bearing or the like in place of the needle roller thrust bearing. In addition, in a case where the thrust load is received by the needle roller thrust bearing, the radial load can be received by the slide bearing, the shell-type cylindrical roller bearing, or the like.
In addition, as illustrated in
In other words, the cylindrical roller bearing 1 has a configuration in which the outer ring ribs 12 are provided at both end portions of the outer ring 10 in the axial direction, the inner ring rib 22 is provided at one end portion of the inner ring 20 in the axial direction, and a thrust load in only one direction can be recereived in the above-described transmission illustrated in
Therefore, due to an influence such as deflection of the input shaft caused by the thrust load, precision of components, and the like, the inner ring 20 of the cylindrical roller bearing 1 fixed to the input shaft inclines relatively to the outer ring 10. If the outer ring 10 and the inner ring 20 incline relatively to each other, significant edge loads are generated at both end portions of the cylindrical roller 30. In order to prevent the occurrence of flaking caused by the edge load, rolling contact surfaces 32 (surfaces which rolling-contact with the outer ring raceway 11 and the inner ring raceway 21) of the cylindrical roller 30 are subjected to crowning.
Crowning on the rolling contact surface 32 may be formed in a single circular arc having the curvature radius ranging from 300 mm to 700 mm. Otherwise, as illustrated in
In a case of the composite crowning, the central portion 32a configured to be a single circular arc which has an axial length ranging approximately from 40% to 50% of a roller length L, and the amounts of a drop at the end portions on the rolling contact surface 32 range approximately from 0.2% to 0.5% of a roller diameter Da.
In such composite crowning, compared to crowning to be formed in a single circular arc, the maximum contact surface pressure can be reduced. Therefore, an improvement of life of the bearing can be expected. Furthermore, a seated state of the cylindrical roller 30 is improved. Therefore, a skew of the cylindrical roller 30 is reduced, and thus, generation of heat can be prevented.
In addition, as illustrated in
Furthermore, an axial end face 31 of the cylindrical roller 30 is subjected to crowning.
In addition, in order to miniaturize a transmission unit (in order to shorten the axial length of the transmission unit), a bearing width W has a D/W value equal to or greater than 3.0 with respect to a bearing outside diameter D. However, if a skew is generated due to a misalignment, there are cases where the seizure life for bearing the thrust load is deteriorated. Therefore, in order to improve the seated state of the cylindrical roller 30, a relationship L/Da between the roller diameter Da and the roller length L ranges from 1.2 to 1.8.
In addition, in a case of the transmission 100 illustrated in
Moreover, in consideration of a thickness of the cage 40, a radial clearance C which is present between the outer ring rib 12 and the inner ring rib 22 is set to be equal to or less than 2 mm, and is preferably set to be equal to or less than 1.5 mm Therefore, even in a case where the quantity of supplied oil is temporarily decreased, it is possible to prevent seizure occurring due to an influence of a portion of the lubricating oil remaining in the bearing interior.
Furthermore, a radial height A of the outer ring rib 12 is greater than a radial height B of the inner ring rib 22 (A>B). Preferably, a range of the height of each rib is set to 1.2B≦A≦1.5B, and is more preferably set to 1.2B≦A≦1.4B. In addition, the slope angle of the inner side surface 23 of the inner ring rib 22 may be greater than the slope angle of the inner side surface 13 of the outer ring rib 12.
Accordingly, in a case where a relative misalignment occurs between the outer ring 10 and the inner ring 20, the cylindrical roller 30 is stably held on the outer ring raceway 11 by both the outer ring ribs 12 of the outer ring 10 having a greater height. Therefore, generation of an edge load is prevented. By increasing the slope angle of the inner side surface 23 of the inner ring rib 22, even in a case where the inner ring 20 and the cylindrical roller 30 relatively incline, generation of an edge load can be prevented.
In addition, since the cage 40 is an outer ring guide type cage, a clearance between a bore diameter of the outer ring rib 12 and outside diameter surfaces at both ends of the cage 40 is set to be small. Accordingly, the lubricating oil flowing in through a bore diameter side of the cage 40 lubricates the outer ring rib 12 without flowing out to an external space, and the cage 40 is guided by the outer ring rib 12 so as to be able to stably rotate even during high-speed rotating.
As described above, the cylindrical roller bearing 1 according to the present embodiment includes the outer ring 10, the inner ring 20, and the plurality of cylindrical rollers 30. The outer ring 10 has, on the inner circumferential surface, the outer ring raceway 11 and the pair of outer ring ribs 12 which are provided on both sides of the outer ring raceway 11 in the axial direction. The inner ring 20 has, on an outer circumferential surface, the inner ring raceway 21 and the inner ring rib 22 which is provided on one side of the inner ring raceway 21 in the axial direction. The plurality of cylindrical rollers 30 are disposed between the outer ring raceway 11 and the inner ring raceway 21. The radial height A of the outer ring rib 12 is greater than the radial height B of the inner ring rib 22. Accordingly, in a case where a relative misalignment occurs between the outer ring 10 and the inner ring 20, the cylindrical roller 30 is stably held on the outer ring raceway 11 by the outer ring ribs 12 having greater heights. Therefore, generation of an edge load can be prevented. In addition, the radial clearance C between the outer ring rib 12 and the inner ring rib 22 is set to be equal to or less than 2 mm, and thus, even in a case where the quantity of supplied oil is temporarily decreased, it is possible to prevent seizure occurring due to an influence of a portion of the lubricating oil remaining in the bearing interior.
In addition, when W represents the bearing width and D represents the bearing outside diameter, D/W is equal to or greater than 3.0 When Da represents the roller diameter of the cylindrical roller 30 and L represents the roller length, L/Da ranges from 1.2 to 1.8. Therefore, it is possible to shorten the axial length of the bearing and to prevent generation of a skew.
Furthermore, the rolling contact surface 32 of the cylindrical roller 30 is subjected to crowning to be formed in a single circular arc having the curvature radius ranging from 300 mm to 700 mm or is subjected to composite crowning in which the central portion 32a in the axial direction is a single circular arc having the curvature radius ranging from 3,000 mm to 4,000 mm and both the side portions 32b of the central portion 32a in the axial direction have the logarithmic curve shape so as to cause the amount of a drop to change. In addition, on the contact surfaces of the outer ring rib 12 and the inner ring rib 22 with respect to the cylindrical roller 30, the slope ranging from 10 degrees to 30 degrees is formed. Therefore, even in a case where a relative misalignment occurs between the outer ring 10 and the inner ring 20, it is possible to prevent generation of an edge load, and even though the cylindrical roller 30 tilts, it is possible to prevent seizure.
In a case where the rolling contact surface 32 of the cylindrical roller 30 is subjected to composite crowning, a maximum contact surface pressure can be reduced, an improvement of life of the bearing can be expected, and the seated state of the cylindrical roller 30 can be improved. Therefore, a skew of the cylindrical roller 30 is reduced, and thus, generation of heat can be prevented.
In addition, according to the transmission bearing device of the present embodiment, the input shaft 101 or the driven shaft to which engine torque is input is rotatably supported by at least the slide bearing 103 and the above-described cylindrical roller bearing 1. The cylindrical roller bearing 1 bears a thrust load in one direction and permits a relative misalignment between the outer ring 10 and the inner ring 20. Therefore, it is possible to realize the drastically miniaturized transmission 100.
Furthermore, the lubricating oil is supplied to the cylindrical roller 30 through the opening portion 50 between the outer ring 10 and the inner ring 20 on the side opposite to the side on which the inner ring rib 22 is provided. Accordingly, the opening area leading to the bearing interior can be increased, and a sufficient quantity of the lubricating oil can be supplied to the outer ring rib 12 and the inner ring rib 22.
Here, a verification experiment of the cylindrical roller bearing 1 of the present embodiment was performed while changing the shape of the rolling contact surface 32 of the cylindrical roller 30, and the effect thereof was confirmed. The verification experiment was performed under the following conditions and target lifetime was set to 120 Hrs.
Conditions of Verification Experiment
Table 1 shows experimental results in a case of using the cylindrical roller 30 in which the rolling contact surface 32 was subjected to crowning to be formed in a single circular arc. As can be seen from Table 1, when the curvature radius ranged from 300 mm to 700 mm, it was possible to confirm that the target lifetime was satisfied even though a relative misalignment was present between the cylindrical roller 30 and the raceway. Meanwhile, in a case where the curvature radius was 200 mm, the life was not deteriorated even though a misalignment was present. However, due to the high contact surface pressure, it did not reach the target lifetime. In addition, in a case where the curvature radius was 800 mm, when a misalignment was present, the target lifetime could not be satisfied.
In addition, Table 2 shows experimental results in a case of using the cylindrical roller 30 in which the central portion 32a of the rolling contact surface 32 in the axial direction was a single circular arc and both end portions 32b thereof in the axial direction had logarithmic curve shape so as to cause the amount of the drop to change. As can be seen from Table 2, within a range in which the central portion 32a in the axial direction was a single circular arc having the curvature radius ranging from 3,000 mm to 4,000 mm, and the axial length of the central portion 32a in the axial direction with respect to the roller length L of the cylindrical roller 30 and the amount of falling of the end portion with respect to the cylindrical roller diameter Da were regulated as shown in Table 2, it was possible to confirm that the target lifetime was satisfied. Meanwhile, in a case of the rolling contact surface 32 beyond the above-referenced range, in both the state with no misalignment and the state with misalignment, the target lifetime could not be satisfied.
The present invention is not limited to each of the above-described embodiments, and modification, improvement, and the like can be suitably made.
In the above-described embodiment, the cylindrical roller bearing of the present invention has been described as a bearing which is applied to a transmission. However, the cylindrical roller bearing of the present invention is not limited thereto and can also be applied to other devices.
In addition, this application is based on Japanese Patent Application No. 2013-241280, filed Nov. 21, 2013, and Japanese Patent Application No. 2014-181461, filed Sep. 5, 2014, the contents of which are incorporated herein by reference.
1: CYLINDRICAL ROLLER BEARING, 10: OUTER RING, 12: OUTER RING RIB, 13: INNER SIDE SURFACE (CONTACT SURFACE), 20: INNER RING, 22: INNER RING RIB, 23: INNER SIDE SURFACE (CONTACT SURFACE), 30: CYLINDRICAL ROLLER, 32: ROLLING CONTACT SURFACE, D: BEARING OUTSIDE DIAMETER, Da: ROLLER DIAMETER, L: ROLLER LENGTH, W: BEARING WIDTH
Number | Date | Country | Kind |
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2013-241280 | Nov 2013 | JP | national |
2014-181461 | Sep 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/080545 | 11/18/2014 | WO | 00 |