Not Applicable
Not Applicable
This invention relates to the field of door latches and handles, and more particularly to a latch with a D-shaped handle or pull having a camover action, for use with a boat hatch having a compression seal.
Boat hatches require secure latching so as not to leak or open up, especially when underway in foul weather. Further, some locking means is desirable when in port or unattended, for security against break-in. One popular style of hatch pull utilizes a T-handle or a D-handle for grasping, and a latch bar to engage the hatch jamb. The handle has a cam lobe shaped pivotal attachment to a shaft. The D-handle is set into a pocket in a housing that is mounted flush with the hatch. As the D-handle is pivoted downward into the pocket, the cam pulls the shaft and latch bar upward against the hatch jamb, compressing a gasket around the hatch. This camover action secures the hatch against opening and against leaking. A compression spring biases the shaft downward so as to release the latch bar as the handle is raised. Rotating the handle will pivot the latch bar away from the hatch jamb, to open the hatch. A rotation stop positions the latch bar underneath the hatch jamb. The spring is usually mounted above the rotation stop, inside a lower boss on the housing. This position makes it difficult to inspect, lubricate, or replace the spring.
Hatch handles or pulls have taken a variety of configurations in the past. The following are some examples of hatch pulls in the prior art.
Jackson, U.S. Pat. No. D 489,959, and Jackson, U.S. Pat. No. 6,953,209, each shows a D-handle hatch pull, but without any lock feature. A compression spring is mounted above the rotation stop.
Hornung, U.S. Pat. No. 1,193,148, shows a D-handle 30 pulling a draw bar 13. The latch bar arm 6 engages the hatch jamb, and opposite latch bar arm 10 hits stops 41 and 42 to limit rotation to 90 degrees. A compression spring 19 pushes against the bottom wall 20 above the rotation stop.
Perko catalog 2005, pgs. 202 & 203, shows latches with D-handles that fold down flush. Position indicators show the open or closed position, but are difficult to see. These are not compression latches, as there is no cam or spring.
Bisbing, U.S. Pat. No. 4,556,244, illustrates a compression latch T-handle with a pin engaging a cross-slot rotation stop for 90-degree rotation. A second pin rides in helical slots in a sleeve to provide axial pull as the handle is rotated. The handle has no cam and does not fold down. A compression spring is mounted above the rotation stop.
Perko catalog 2005, pg. 206,
Bisbing, U.S. Pat. No. 4,763,935, utilizes a lift-up lever handle pulling a draw bar and latch bar. The handle does not fold down flush, or fold down in the open position. A pin enters a cross-slot rotation stop. The compression spring is above the rotation stop.
Accordingly, there is a need to provide a boat hatch D-handle latch that can fold down flush with the housing in both the open and closed positions.
There is a further need to provide a boat hatch D-handle latch of the type described and that includes a position indicator showing clearly both the open and closed positions.
There is a yet further need to provide a boat hatch D-handle latch of the type described and that has a rotation stop that positions the latch bar underneath the hatch jamb.
There is a still further need to provide a boat hatch D-handle latch of the type described and wherein the compression spring is mounted beneath the rotation stop, to facilitate easy inspection, lubrication, or replacement of the spring without removing the handle or shaft.
There is another need to provide a boat hatch D-handle latch of the type described and which has a lock to secure the latch in the closed position.
There is yet another need to provide a boat hatch D-handle latch of the type described and that can be manufactured cost-effectively in large quantities of high quality.
In accordance with the present invention, there is provided a latch for use in connection with a boat hatch having a compression seal and a hatch jamb. The latch comprises a housing having a well extending between opposite upper and lower ends. The well has a floor enclosing the lower end. The housing has a flange extending outward from the well upper end. The flange has a top surface and a bottom surface, with the bottom surface being adapted for mounting against the boat hatch. The housing has a pocket extending downward from the floor. The housing has a boss extending downward from the floor, with a vertical bore through the boss. The boss has a slot extending transversely through the boss and through the vertical bore.
A pull shaft extends between opposite upper and lower ends, and has a longitudinal axis. The pull shaft has a first hole transversely through it adjacent the pull shaft upper end. The pull shaft has a second hole transversely through it below the first hole, the second hole being juxtaposed with the slot. The pull shaft has a third hole transversely through it below the second hole. The pull shaft is mounted in the vertical bore for rotational and sliding movement.
A handle is provided, which has a grasping portion and two ears extending outward from the grasping portion. The ears have collinear pivot holes transversely through them. The handle is pivotally mounted on the pull shaft with the ears straddling the pull shaft upper end and the pivot holes aligned with the pull shaft first hole. This allows pivotal movement from a handle position projecting upward to a handle position lying within the well. The ears each have a cam lobe shape, so as to cause the pull shaft to slide axially in the vertical bore as the handle is raised and lowered. The handle has a dimple with a brightly colored pigment therein. The dimple is visible when the handle is lying within the well and the latch bar is in the unlatched position. This will clearly indicate, by visual inspection, that the latch in the unlatched position.
A first pin is received in the pivot holes and the pull shaft first hole. The first pin will pivotally mount the handle to the pull shaft upper end.
A second pin is received in the pull shaft second hole. The second pin projects outward on one side of the pull shaft. The second pin will contact the slot at a predetermined rotational position and at a second rotational position approximately one-half turn from the predetermined rotational position. The second pin and the slot thereby stop the latch bar in the latched and unlatched positions respectively, defining a rotation stop.
A third pin is received in the pull shaft third hole, and projects outward on both sides of the pull shaft.
A coil spring is mounted generally concentrically on the pull shaft. The spring bears upward on the boss and downward on the third pin. This is to bias the pull shaft downward with respect to the housing. The spring is disposed below the rotation stop. This placement is necessary to allow inspection, lubrication, and replacement of the spring without removing the shaft from the housing.
A latch bar is mounted on the pull shaft lower end and projects transversely outward. The latch bar is adapted for engaging the hatch jamb. Attaching means is provided for attaching the latch bar on the pull shaft lower end. Fastening means is provided for fastening the latch to the boat hatch.
Thus, with the latch bar in an unlatched position, the handle will lie flush with the housing inside the well. The handle will then be pivoted into an upright position, and the cam lobes and spring will cause the pull shaft to slide axially downward. The handle will then be rotated one-half turn so that the latch bar engages the hatch jamb in a latched position. The handle will be pivoted downward so that the handle will lie flush with the housing inside the well. As the handle moves, the cam lobes will raise the shaft and latch bar so as to increase the compression between the hatch and the seal for watertight closure.
A more complete understanding of the present invention may be obtained from consideration of the following description in conjunction with the drawing, in which:
Referring now to the drawing, and especially to
A pull shaft 50 extends between opposite upper 52 and lower 54 ends, and has a longitudinal axis. The pull shaft 50 has a first hole 56 transversely through it adjacent the pull shaft upper end 52. The pull shaft 50 has a second hole 58 transversely through it below the first hole 56, the second hole 58 being juxtaposed with the slot 44. The pull shaft 50 has a third hole 60 transversely through it below the second hole 58. In general terms, the pull shaft 50 is mounted in the vertical bore 42 for rotational and sliding movement. More specifically, the pull shaft 50 is mounted in the bushing bore 48. The pull shaft 50 has an annular O-ring groove 62 disposed between the first 56 and second 58 holes. An O-ring 64 is received in the O-ring groove 62 for slidingly sealing the pull shaft 50 against the bushing bore 48, so as to prevent water intrusion through the latch 20.
A latch bar 51 is mounted on the pull shaft lower end 54 and projects transversely outward. The latch bar 51 is adapted for engaging the hatch jamb.
A handle 66 is provided, which has a grasping portion 68 and two ears 70 extending outward from the grasping portion 68. The handle 66 shown in the drawing is a D-shaped handle. It is to be understood that the handle 66 can take any shape, such as a T-shaped handle. The purpose of the pocket 38 is to facilitate inserting a finger under the grasping portion 68 to lift the handle 66. The ears 70 have collinear pivot holes 72 transversely through them. The handle 66 is pivotally mounted on the pull shaft 50 with the ears 70 straddling the pull shaft upper end 52 and the pivot holes 72 aligned with the pull shaft first hole 56. This allows pivotal movement from a handle position projecting upward to a handle position lying within the well, as shown in
A first pin 76 is received in the pivot holes 72 and the pull shaft first hole 56. The first pin 76 will pivotally mount the handle 66 to the pull shaft upper end 52.
A second pin 78 is received in the pull shaft second hole 58. The second pin 78 projects outward on one side of the pull shaft 50. The second pin 78 will contact the slot 44 at a predetermined rotational position and at a second rotational position approximately one-half turn from the predetermined rotational position. The second pin 78 and the slot 44 thereby stop the latch bar 51 in the latched and unlatched positions respectively, defining a rotation stop 79. A third pin 80 is received in the pull shaft third hole 60, and projects outward on both sides of the pull shaft 50.
A spring 82 is mounted for downward bearing against the pull shaft 50 and upward bearing against the housing 22. Specifically, the coil spring 82 is mounted generally concentrically on the pull shaft 50. The spring 82 bears upward on the boss 40 and downward on the third pin 80. This is to bias the pull shaft 50 downward with respect to the housing 22. The spring 82 is disposed below the rotation stop 79. This placement is necessary to allow inspection, lubrication, and replacement of the spring 82 without removing the pull shaft 50 from the housing 22. Optionally, three thrust washers 83 can be installed to distribute stresses and reduce wear. One thrust washer 83 is above the bushing 46, one above the spring 82, and one below the spring 82.
Attaching means is provided for attaching the latch bar 51 on the pull shaft lower end 54. The attaching means comprises threads 84 on the pull shaft lower end 54. One embodiment of the attaching means includes at least one flat 86 on the pull shaft lower end 54 and generally parallel to the pull shaft longitudinal axis. Preferably, two flats 86 are provided, one on each side of the pull shaft 50. The latch bar 51 has a mounting hole 88 through it with at least one, and preferably two flats 90. The latch bar 51 is mounted on the pull shaft lower end 54. The latch bar flats 90 engage the pull shaft flats 86, so as to prevent the latch bar 51 from rotating on the pull shaft 50. A first nut 92 is threaded onto the pull shaft lower end 54 above the latch bar 51. A second nut 94 is threaded onto the pull shaft lower end 54 below the latch bar 51. The second nut 94 is preferably a nylon insert locking type.
The boat hatch will have a receiving hole (not shown) through it, into which the housing well 24 will be inserted. The bottom surface 36 of the flange 32 is mounted flush against the boat hatch. Fastening means is provided for fastening the latch 20 to the boat hatch. The latch housing 22 has two mounting holes 95 through the floor 30. A shell 96 has an annular wall 97 extending between opposite upper 98 and lower 100 ends. The shell 96 is open at the wall upper end 98. The shell 96 has a plate 102 extending outward to the wall lower end 100. The plate 102 has a first hole 104 through it at least large enough to pass the pull shaft 50, and preferably large enough to pass the boss 40. The plate 102 has second and third 106 holes smaller than the first hole 104. Two threaded fasteners (not shown) are provided. Upon assembly, the latch housing 22 will be received in the hatch receiving hole from above. The shell 96 will be juxtaposed with the latch housing 22 beneath the hatch. The pull shaft 50 and the boss 40 will pass through the plate first hole 104. The two threaded fasteners will extend between the latch housing mounting holes 95 and the shell second and third holes 106. The two threaded fasteners will draw the shell 96 and the latch housing 22 together, clamping them to the hatch.
To operate the latch, start with the latch bar 51 in the latched position, as shown in
Turning now to
A pull shaft 150 extends between opposite upper 152 and lower 154 ends, and has a longitudinal axis. The pull shaft 150 has a first hole 156 transversely through it adjacent the pull shaft upper end 152. The pull shaft 150 has a second hole 158 transversely through it below the first hole 156, the second hole 158 being juxtaposed with the slot 144. The pull shaft 150 has a third hole 160 transversely through it below the second hole 158. The pull shaft 150 is mounted in the bushing bore 148 for rotational and sliding movement. The pull shaft 150 has an annular O-ring groove 162 disposed between the first 156 and second 158 holes. An O-ring 164 is received in the O-ring groove 162 for slidingly sealing the pull shaft 150 against the bushing bore 148.
A latch bar 151 projects transversely outward from the pull shaft lower end 154 and is adapted for engaging the hatch jamb. Threads 184 are provided on the pull shaft lower end 154. A threaded mounting hole 188 extends through the latch bar 151. The latch bar 151 is threaded onto the pull shaft lower end 154. A nut 194 is tightened against the latch bar 151. Although this latch bar 151 differs from latch bar 51 described above, it is to be understood that either latch bar 151 or 51 can be used with either latch embodiment 20 or 120.
A handle 166 is provided, which has a grasping portion 168 and two ears 170 extending outward from the grasping portion 168. The ears 170 have collinear pivot holes 172 transversely through them. The handle 166 is pivotally mounted on the pull shaft 150 with the ears 170 straddling the pull shaft upper end 152 and the pivot holes 172 aligned with the pull shaft first hole 156. The ears 170 each have a cam lobe shape, so as to cause the pull shaft 150 to slide axially in the vertical bore 142 and the bushing bore 148 as the handle 166 is raised and lowered. The handle 166 has a dimple 174 with a brightly colored pigment therein to indicate that the latch in the unlatched position. The dimple 174 is visible when the handle 166 is lying within the well 124 and the latch 120 is in the unlatched position. A first pin 176 is received in the pivot holes 172 and the pull shaft first hole 156.
A second pin 178 is received in the pull shaft second hole 158. The second pin 178 projects outward on one side of the pull shaft 150. The second pin 178 and the slot 144 define a rotation stop 179. A third pin 180 is received in the pull shaft third hole 160, and projects outward on both sides of the pull shaft 150.
A coil spring 182 is mounted generally concentrically on the pull shaft 150. The spring 182 bears upward on the boss 140 and downward on the third pin 180. This is to bias the pull shaft 150 downward with respect to the housing 122. The spring 182 is disposed below the rotation stop 179. This placement is necessary to allow inspection, lubrication, and replacement of the spring 182 without removing the pull shaft 150 from the housing 122.
The boat hatch will have a receiving hole (not shown) through it, into which the housing well 124 will be inserted. The bottom surface 136 of the flange 132 is mounted flush against the boat hatch. Fastening means is provided for fastening the latch 120 to the boat hatch. The fastening means is not shown, but is the same as that for latch 20.
Latch 120 differs from latch 20 described above, in that latch 120 includes a lock for security. A lock shaft 196 extends between opposite upper 198 and lower 200 ends. The lock shaft 196 is mounted for rotation in the housing floor 130 with the lower end 200 projecting below the housing floor 130. A hook 202 extends between opposite proximal 204 and distal 206 ends. The hook proximal end 204 is attached to the lock shaft lower end 200. The hook distal end 206 has a finger 208 projecting transversely outward therefrom. The finger 208 is adapted for engagement with the second pin 178. The finger 208 is of a predetermined thickness sufficient to engage the second pin 178 when the pull shaft 150 slides between an upper and a lower limit of axial movement, as shown in
A key 210 has a handle 212 for grasping, and a stem 214 extending from the handle 212. The stem 214 is configured to releasably engage the lock shaft upper end 198 so as to transmit rotational motion from the key 210 to the lock shaft 196. Typically, the lock shaft upper end 198 will have a male spline, and the key 210 a matching female spline. However, it is to be understood that any shape that transmits rotation from the key 210 to the lock shaft 196 will be suitable.
Thus, starting with the latch bar 151 and pull shaft 150 in the latched position, upon turning the key 210 in a first direction, the lock shaft 196 and hook 202 will rotate in the first direction, arrow 216 in
Numerous modifications and alternative embodiments of the invention will be apparent to those skilled in the art in view of the foregoing description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the best mode of carrying out the invention. Details of the structure may be varied substantially without departing from the spirit of the invention and the exclusive use of all modifications that will come within the scope of the appended claims is reserved.
PART
NO. DESCRIPTION