The present invention relates to a method of preventing damage in an elongate flexible element having an accessory integral with the element and forming therewith a section that risks being damaged on passing from a generally horizontal/vertical orientation to a generally vertical/horizontal one during subsea laying or retrieving of the element.
The invention also relates to a support structure for an elongate flexible element having an accessory integral with the element and forming therewith a section that risks being damaged on passing from a generally horizontal/vertical orientation to a generally vertical/horizontal one during subsea laying or retrieving of the element.
The term “element” as used herein is intended to encompass subsea elements such as seabed pipes and cables, such as seismic cables, for example, which have sensor modules distributed rather densely along the cable. Such sensor modules form an example of an accessory that is integral with the elongate flexible element, but the accessories are not restricted to such sensor modules.
Different technologies for deploying and retrieving subsea cables to the seabed exist. The general concept for deployment is either a linear traction unit or a winch. In the first case, cable from a cable storage is fed by a traction unit over an overboard unit, where the cable changes direction from horizontal to vertical. As an example, the traction unit may comprise a series of driven wheel or belt nips, and the overboard unit may be a simple wheel that changes the feed direction of the cable. In the second case, the cable is stored on a winch, from which it is spooled out by a drive motor.
There is a wide range of technologies used in cable deployment. The cable can either be spooled out from a winch or drum, or it can be supplied from a storage container or a rotary table (carousel). For short and/or thin cables the winch alternative is often used, but for lager cables this is normally not a good solution. For big power cables and long telecom cables it is common practice to store the cable on a “carousel”.
The cable tension can be controlled by a linear traction machine or a capstan, or if the cable is deployed from a winch, the winch could be used to control the tension and hold back the cable. The traction machines are often based on wheels or belts squeezing on the outside of the cable. This can be a problem if the cable is of a fragile design, or contains fragile components such as sensor modules or connectors. Also if the cable is deployed from a winch, and the tension is high, there can be damages to a fragile cable or module.
To get the cable from the horizontal plane onboard the vessel, to the vertical plane in the water column it is common practice to run the cable over a sheave-wheel or a chute at the stem or side of the vessel. If the system to be deployed only contains cable, without any stiff modules like sensor modules or connectors integrated into the cable, this is simple and acceptable way to do the deployment. The problem occurs when there is a stiff unit integrated in the cable, because then the cable gets a sharp bend or kink where it enters the stiff unit. This may destroy the cable, as it is designed with a minimum bend radius, and this kink is far sharper than permitted by the minimum bend radius. Often this problem is solved to some extent by adding bend restrictors at each end of the stiff module. The problem may also be reduced by increasing the diameter of the wheel compared to the length of the unit. However, this will only reduce the problem, not eliminate it.
U.S. Pat. No. 4,714,380 discloses various mechanisms for lifting an elongate flexible element, which has an accessory that is integral with the element and forms therewith a stiff section, up from the periphery of the direction changing wheel in order to increase the bend radius. A conventional device for linear traction of the element, e.g. opposed caterpillar tracks, is controlled to avoid tension in the element between the traction device and the lifting mechanism, so that a bend in the element, where the element exits the accessory, will be smooth.
A similar concept but more elaborated is disclosed in U.S. Pat. No. 5,580,187. Here, two curved conveyors are substituted for the direction changing wheel to give a larger radius of curvature. A trolley for supporting the accessory, so that the element at each end of the accessory is not subject to bending, is movable along the curved conveyors.
However, also these two concepts will only reduce the problem, not eliminate it.
The object of the present invention is to eliminate the risk of damaging the elongate flexible element and/or its integrated accessory on passage thereof over a direction changing support structure.
In a method of the kind referred to in the first paragraph above, this object is achieved in accordance with the invention by carrying out the following steps:
Similarly, the object is also achieved in a support structure of the kind referred to in the second paragraph above, in that said support structure comprises at least two rotary sheaves and a rotary support frame for carrying the sheaves, said at least two sheaves being spaced from each other a distance that is greater than a length of the accessory to permit the element with the integral accessory to extend in a straight line between the two sheaves, each sheave having a rotational axis that is substantially parallel to a rotational axis of the support frame, and the support frame being rotary at least between a position in which the accessory with associated ends of the element is located in a generally horizontal orientation and is supported by said sheaves and a position in which the accessory with associated ends of the element is located in a generally vertical orientation during continuous support by said sheaves.
Thus, both the method and the support structure of the present invention make it possible to change the orientation of the accessory and adjacent sections of the element from generally horizontal to generally vertical, when laying an elongate flexible subsea element or from generally vertical to generally horizontal when retrieving the element, without exposing the accessory and adjacent sections of the element to damaging bends.
In the present context, the term “sheave” is used to designate a wheel or roller with a groove along its edge for guiding a cable or similar elongate flexible element while changing the running direction of the cable or other element.
Even though the support structure will work in the intended manner when having only two rotary sheaves, the support structure advantageously comprises more than two rotary sheaves, preferably four sheaves, that are carried by the rotary support frame, and the sheaves are equidistantly spaced from the rotational axis of the rotary frame and equiangularly spaced from one another. Thus, in an embodiment with four sheaves, they are located at the corners of a square.
In a preferred embodiment, the support structure is part of an overboard unit. Then, the sheaves have a circumferential groove fitting the element that engages the sheave, the sheaves and the support frame can rotate freely, a tensioning unit is provided upstream of the support structure to keep a desired tension in the element, and a locking system is provided for preventing the support frame to rotate when it should not.
If desired, arcuate rows of wheels provided with circumferential grooves may be substituted for large diameter sheaves.
In another preferred embodiment, the support structure is part of a combined overboard unit and traction unit. Then, the sheaves have a circumferential groove giving place for more than one single element to engage the sheave, and the support frame and all of the sheaves are motor driven, the support frame and all of the sheaves each have a separate motor, and the motors are individually controlled. The element carried by the sheaves is wrapped around the support frame one or more times. Preferably, a guiding system for the element is provided on the circumference of the sheaves for moving the element from one side of the support frame to the other as the sheaves rotate, so as to prevent the element from getting tangled up at one side of the support frame.
Further details characterizing the present invention will be disclosed below.
In the following, the invention will be described in more detail with reference to preferred embodiments and the appended drawings.
a to 4d is a sequence of side views of the overboard unit in operation, with the flexible element passing the support structure of
a and 13b is a schematic top view and perspective view, respectively, of a guiding system for the element to permit the element to extend more than one full turn around the support frame while preventing the element from getting tangled up at one side of the support frame.
a to 14d is a sequence of side views of the combined overboard unit and traction unit in operation, with the flexible element wrapped around the support frame of
The supply device 4 also includes either a linear traction unit or a winch. In the first case, cable from the cable storage is fed by the traction unit over a support structure 5, where the cable changes direction from horizontal to vertical. As an example, the traction unit may comprise a series of driven wheel nips or belt nips, while in the second case the cable is stored on a winch, from which it is spooled out by a drive motor. The traction machines are often based on wheels or belts squeezing on the outside of the cable. This can be a problem if the cable is of a fragile design, or contains fragile components such as sensor modules or connectors.
The support frame 7 is rotary at least between a first position in which the accessory 3 with associated ends of the element 2 has a generally horizontal orientation and is supported by the at least two sheaves 6, and a second position in which the accessory 3 with associated ends of the element 2 has a generally vertical orientation. During the rotation of the support frame 7, the accessory 3 does not move in relation to the at least two sheaves and it is continuously supported by the sheaves 6.
In a simple embodiment, not shown, the support frame 7 may be a straight arm. The two sheaves 6 are located at the ends of the arm, and the arm can rotate around its center. Then, the bracket 8 has to project rearward from the stern of the ship 1 to permit to permit the arm to rotate a quarter of a full turn from a generally horizontal orientation to a generally vertical one, or the other way around. After having made the quarter of a full turn and delivered the stiff section, the arm swings back to its original position for receiving the next stiff section and repeating the action. Instead of being straight, the arm may be angular, and the two halves of the arm may form a straight angle, for example, between them.
In another embodiment, not shown, two identical arms having rotary sheaves at their ends may cross each other perpendicularly to form a substantially square rotary support frame having the sheaves located in the corners of the square. Of course, to make the support frame sufficiently stable, the two arms may have to be interconnected by struts.
A preferred embodiment of a support frame 7 having four sheaves 6 located at the corners of a square is shown in
As disclosed above, the support frame 7 can rotate around its own center, and the sheaves 6 at the corners of the frame can rotate freely. There is also a locking system keeping the support frame 7 from rotating when it should not. It can be made as a pure mechanical device, or it can be an electrical or hydraulic system. This system will require a traction unit to hold the cable tension. This is not shown in the figure, but it could be a conventional linear traction unit or a capstan, placed in front of the overboard unit. A mechanical locking system will be described in the following in connection with
a to 4d is a sequence of side views of the overboard unit in operation, with the flexible element 2 passing the support structure 5 of
When a stiff module or other accessory 3 reaches the overboard unit, it will get to a position halfway between the two upper sheaves 6, as shown in
When the support frame 7 has rotated about a quarter of a full turn, the locking system is engaged again, preventing the support frame 7 from rotating any more. The element 6 now can continue rolling over the upper left-hand wheel in
An alternative preferred embodiment of the support structure of the present invention is shown in
Thus,
A second difference is that the support structure 105 is provided with a system for locking the support frame 107 in various desired positions. Many rotation preventing systems, mechanical or not, are conceivable for a skilled art worker, but in the embodiment shown in
The spring 117 is either a compression spring or a tension spring, and it is arranged to press the other end of the push-rod 116 against the cam surface provided on the cam wheel 118. In the embodiment shown in
A different alternative can be an electrically operated locking system, not shown. This will have an electric sensor, which detects when an integral accessory 103 gets into the support frame 107 and then releases an electrically operated lock. When the support frame 107 has rotated 90 degrees, other detectors will sense this and turn the lock on again.
An alternative preferred embodiment of the support structure of the present invention is shown in
Thus,
There is also a guiding system for moving the element 202 in the grooves 212 of the sheaves 206 from one side to the other of the support frame 207 as the sheaves 206 rotate, so as to permit the element 202 to extend more than one full turn around the support frame 207 while preventing the element 202 from getting tangled up at one side of the support frame 207. Various guiding systems may be used, but a simple one, generally designated 224, is schematically shown in
The motors 226 and 227 that are used to control the sheaves 206 and the support frame 207 will typically be electric motors with individual control system for each. The control system will control the rotational speed and tension of the sheaves 206 and the support frame 207. To provide power and control signals to the sheave motors 226, a slip ring may be included in the support frame 207. Preferably, a common AC power is supplied over the slip rings to the four motors 226, whereas the last motor 227 may be powered directly, without going through the slip ring. Preferably there is a distribution and control unit mounted on the support frame 207. All of this is standard, off the shelf technology, and should not require a detailed description.
a to 14d is a sequence of side views of the combined overboard and traction unit in operation, with the flexible element 202 passing the support structure 205 of
When a stiff module or other accessory 203 gets into the position midway between the two upper sheaves 206 in
Although the present invention is described above only in connection with the subsea laying of an elongate flexible element 2, 102, 202, which has an accessory 3, 103, 203 integral with the element and forms therewith a section, for instance a substantially stiff section, that risks being damaged on passing from a generally horizontal/vertical orientation to a generally vertical/horizontal one, it is obvious the it also can be used in retrieving such an elongate flexible element 2, 102, 202 from the seabed.
The method and the support structure of the present invention are applicable to eliminate the risk of damaging an elongate flexible element and/or an accessory integrated therein, such as a seismic cable having sensor modules distributed rather densely along the cable and forming therewith stiff sections that risk being damaged, on passing from a generally horizontal/vertical orientation to a generally vertical/horizontal one during subsea laying or retrieving of the cable.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2010/050315 | 1/25/2010 | WO | 00 | 3/19/2013 |