This description generally relates to agricultural equipment. More specifically, but not by limitation, the present description relates to a system for applying float pressure on the header of an agricultural harvester.
There is a wide variety of different types of agricultural equipment. Some such equipment includes agricultural harvesters.
It is common for agricultural harvesters (such as combine harvesters, forage harvesters, windrowers, etc.) to have a header. On an example combine, the header is attached to a feeder house by an attachment frame. The header has a main frame that supports a cutter bar and a reel. The main frame is movable relative to the attachment frame. As the harvester travels, the header engages crop, severs it and transfers the crop into the harvester for further processing.
On a windrower, the header has a main frame and a cutter that are movably attached to a traction unit. A lift cylinder is actuated to raise and lower the main frame and cutter relative to the traction unit, and thus relative to the ground. The main frame can also be pivotally attached so that it can be tilted, using a tilt actuator, such as a tilt cylinder.
The discussion above is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
A header assembly for an agricultural harvesting machine having a traction unit comprises a cutter, a main frame that supports the cutter, a float cylinder configured to be coupled between the main frame and the traction unit, an accumulator, and fluidic circuitry that fluidically couples the accumulator to the float cylinder. The fluidic circuitry is configured to provide a first flow of pressurized fluid under pressure to the float cylinder, so the float cylinder exerts a float force on the main frame, and, based on a control input that corresponds to a lifting operation of the header assembly, provide a restricted flow of fluid, that is restricted relative to the first flow, between the float cylinder and the accumulator.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the background.
Harvester headers have a main frame that supports the header structure. Example agricultural harvesters include, but are not limited to, combine harvesters, forage harvesters, and windrowers, etc. The main frame is movable relative to a traction unit (such as a combine harvester or windrower traction unit) by a positioning actuator so the header can be positioned at a desired height relative to the ground (e.g., in order to float above the ground, and sometimes in order to set a tilt angle of the header as well).
It is believed that improved harvesting performance can be achieved when the header generally follows the surface of the ground, so that it maintains roughly the same distance above the ground throughout the harvesting operation.
In order to achieve better ground following performance, some harvesters are configured with a float assembly that applies a float force to the header. The float force is a lifting force (e.g., to the main frame relative to the traction unit) oriented to maintain the header at the given distance above the ground. This allows the header to respond to changing ground levels and to contact with obstacles to better follow the ground.
The header often has ground engaging elements which provide a ground reference input to the header. Therefore, if the ground underneath the header falls, the header is normally weighted sufficiently to overcome the float force so the main frame drops to follow the ground downward. If the ground under the header rises, then the ground engaging elements act to aid the float force in lifting the header (e.g., lifting the main frame) to follow the ground upward.
It is also not uncommon for there to be obstacles (such as dirt, root balls, rocks, or other obstacles) in the path of the harvester. When the header (or the ground engaging elements) contact an obstacle, this can impart a lifting force (or pulse) on the header as well. The float force allows the header to respond to the upwardly directed force, by rising up, and then settling back to its original position relative to the ground.
In some systems, a float cylinder is hydraulically coupled to an accumulator. The accumulator provides hydraulic fluid under pressure to the float cylinder, which, in turn, provides the lifting force. When an upwardly directed force is imparted on the header (such as when the header, or a ground engaging element of the header, strikes an obstacle on the ground) the header rises, assisted by the float force, and the float cylinder draws hydraulic fluid out of the accumulator. The header then falls back to its original position, because the weight of the header overcomes the upwardly directed float force (e.g., pressure in the accumulator). In some systems, the hydraulic circuit allows hydraulic fluid to freely flow through a hydraulic conduit between the float cylinder and the accumulator. This can present difficulties.
For instance, when the traction unit lifts the header assembly quickly, the attachment frame (in the case of a combine, for e.g.) rises quickly with respect to the main frame. When the main frame contacts a bottom end stop of the header, a large impact results which can be perceived by the operator of the traction unit and can damage the header and/or traction unit.
Further, during field transport across a terrain (i.e., the header is held in an elevated position off the ground) the main frame is supported by the bottom end stop. In some cases, as the traction unit traverses the terrain, a relatively severe upward directed force can be imparted on the main frame of the header, for example if the traction unit hits an obstacle. This force cases the main frame to rise off the bottom end stop, and then fall down quickly and impact the bottom stop with significant force, which can result in damage to the header and/or traction unit.
However, if the float force is too high during a harvesting operation in which the header is following the ground, then the header will not fall fast enough after striking an obstacle, or when the ground falls away, to follow the ground, which results in missed crop, and poor harvesting performance.
The present description proceeds with respect to a hydraulic (or other fluid) circuitry that provides a damped float response during lifting or lifted operations of the header. In described examples, when the header is lifted off the ground, fluid flow between the float cylinder and accumulator is restricted, which can reduce the impact of components of the header caused by sudden forces placed on the header (e.g., due to impact with obstacles, quick vertical movements of the attachment frame by the traction unit, etc.). Further, due to the reduction in impact, the structural design of the header can be modified to result in a lighter header frame.
Combine 100 can be equipped with removable heads that are designed for particular crops. One example, sometimes called a grain platform, is equipped with a reciprocating knife cutter bar, and features a revolving reel with metal or plastic teeth to cause the cut crop to fall into the auger once it is cut. Another example includes a cutter bar that can flex over contours and ridges to cut crops such as soybeans that have pods close to the ground.
Some headers designed for wheat, or other similar crops, include draper headers, and use a fabric or rubber apron instead of a cross auger. Often, a draper header includes one or more draper belts that move severed material, that is harvested from an agricultural field, into a header of the agricultural harvesting machine. In one example, this includes one or more draper belts on each side of the header configured to receive and move severed material to a center section of the agricultural header.
As shown in
In operation, and by way of overview, the height of header 102 is set and combine 100 illustratively moves through a field in the direction indicated by arrow 146. As it moves, header 102 engages the crop to be harvested and gathers it toward cutter 104. After it is cut, the crop can be engaged by reel 103 that moves the crop to feeding tracks 154, 156 (shown in
Grain falls to cleaning shoe (or cleaning subsystem) 118. Chaffer 122 separates some of the larger material from the grain, and sieve 124 separates some of the finer material from the clean grain. Clean grain falls to an auger in clean grain elevator 130, which moves the clean grain upward and deposits it in clean grain tank 132. Residue can be removed from the cleaning shoe 118 by airflow generated by cleaning fan 120. That residue can also be moved rearwardly in combine 100 toward the residue handling subsystem 138.
In one example, combine 100 has a tailings system where tailings can be moved by tailings elevator 128 back to thresher 110 where they can be re-threshed. Alternatively, the tailings can also be passed to a separate re-threshing mechanism (also using a tailings elevator or another transport mechanism) where they can be re-threshed as well.
Cleaning shoe loss sensors 152 illustratively provide an output signal indicative of the quantity of grain loss by both the right and left sides of the cleaning shoe 118. In one example, sensors 152 are strike sensors which count grain strikes per unit of time (or per unit of distance traveled) to provide an indication of the cleaning shoe grain loss. The strike sensors for the right and left sides of the cleaning shoe can provide individual signals, or a combined or aggregated signal. It will be noted that sensors 152 can comprise only a single sensor as well, instead of separate sensors for each shoe.
Separator loss sensor 148 provides a signal indicative of grain loss in the left and right separators. The sensors associated with the left and right separators can provide separate grain loss signals or a combined or aggregate signal. This can be done using a wide variety of different types of sensors as well. It will be noted that separator loss sensors 148 may also comprise only a single sensor, instead of separate left and right sensors.
As combine 100 moves in the direction indicated by arrow 146, it may be that the ground under header 102 contains obstacles or is uneven. Header 102 is thus provided with ground engaging elements (such as shoes or gauge wheels) that engage the surface of the ground over which combine 100 is traveling. Combine 100 is also provided with float force assembly 170. Float force assembly 170 is shown schematically in
Similarly, if header 102, or one of the ground engaging elements on header 102, engage an obstacle (such as by striking a stone, a clump of dirt, a root ball, etc.), this impact may impart an upwardly directed force on header 102 as well. This upwardly directed force will be relatively sharp and of short duration (or pulsed). Again, as when the ground rises under header 102, the float force applied by float force assembly 170 assists in raising header 102 up, in response to the upwardly directed force imparted by the impact with the obstacle. This acts to absorb some of the impact and allow the header 102 to rise above the obstacle. The weight of the header 102 then causes it to act against the float force and return to its ground following position.
In the example illustrated in
Float force assembly 170 illustratively includes cylinder 184 that is pivotally connected to attachment frame 109 at pivot point 187, and that is pivotally attached to main frame 105 at pivot point 189. Hydraulic cylinder 184 has a rod portion 186 reciprocally mounted within cylinder portion 188. Assembly 170 also illustratively includes an accumulator 190. Accumulator 190 is shown schematically in
Accumulator 190 can take a wide variety of different forms. For instance, the accumulator 190 can include a diaphragm or other pressure transmitting mechanism. The diaphragm can have one side in fluid communication with the rod end of cylinder 184 and has a compressible fluid or a compressible gas disposed on its other side. When rod portion 186 is extended further out cylinder portion 188, the pressure increases in the rod end of cylinder 184, and the diaphragm compresses the compressible medium in accumulator 190, thus increasing the pressure in accumulator 190. When rod portion 186 is further retracted into of cylinder portion 188, then the pressure in the base end of cylinder 184 is reduced, and the compressible medium expands, pushing against the diaphragm (or other movable member) so that the pressure in accumulator 190 is reduced and hydraulic fluid is drawn from the accumulator 190 into the rod end of the cylinder.
Header 302 illustratively includes a header main frame 310 that supports cutter 312. The header main frame 310 is supported for movement, relative to traction unit 304, by lift arm 314. Lift arm 314 can be moved (e.g., lifted and lowered, relative to traction unit 304) by actuating a lift cylinder (or a set of lift cylinders), not shown in
In operation, an operator sets header 302 to a desired height so that cutter 312 engages crop to be cut. As machine 300 moves generally in the direction indicated by arrow 326, cutter 312 engages and cuts the crop. The cut crop is gathered centrally within main frame 310 and dropped in a windrow at the exit end of header 302.
Accumulator 190 illustratively provides hydraulic fluid under pressure to the rod end of float cylinder 318 to exert the lifting force on header 302. When there is an upwardly directed force imparted on header 302 (such as when it hits an obstacle), then the rod of cylinder 318 retracts into the base end thus drawing fluid from accumulator 190, through hydraulic circuit 191, as header 302 moves upwardly in response to the imparted force. When header 302 begins to descend to its original position (its position before the upwardly directed force was imparted), cylinder 318 forces hydraulic fluid from its rod end, back into accumulator 190, through hydraulic circuit 191.
The rod end of float cylinder 410 is connected to a header main frame 413, such as main frame 105 or 310 discussed above with respect to
In the example of
As shown in
When a lifting operation is to be performed, control valve 408 is closed as shown in
Referring again to
In one example, control system 430 includes hardware items (such as processors and associated memory, or other processing components) that perform the associated functions. In addition, the system can be comprised of software that is loaded into a memory and is subsequently executed by a processor or server, or other computing component. The system can also be comprised of different combinations of hardware, software, firmware, etc. These are only some examples of different structures that can be used to form control system 430. Other structures can be used as well.
In one example, control system 430 can detect operator inputs 434 that are provided by operator 432 through operator interface mechanism(s) 436. Control system 430 can also detect sensor input(s) 438 that are provided from one or more various sensors 440. For instance, control system 430 can automatically detect that the combine is in a transport mode. Control system 430 can receive other inputs 442 as well. Control system 430 can then actuate control valve 408 between the open and closed positions shown in
In one example, when the operator is providing an input to raise the header, control system 430 can detect that operator input and not only control the lift actuator that is lifting the header, but it can also control the valve 408 to close it up, so that the fluid flow from float cylinder 410 to accumulator 404 (caused by the increased force by main frame 413 on float cylinder 410) is restricted by flow restricting feature 414.
In addition, sensor inputs 438 can be provided by sensors that sense the position or direction of movement or other characteristics of the header. For instance, when the header receives a bump impact, and begins to rise, this can be detected by the sensors 440 and provided as a sensor input 438 to control system 430. As the header continues to rise, control system 430 may control valve 408 to close, to increase the flow restriction.
Example 1 is a header assembly for an agricultural harvesting machine having a traction unit, the header assembly comprising:
Example 2 is the header assembly of any or all previous examples, wherein the fluidic circuitry comprises a valve mechanism that is actuatable, based on the control input, between a first position that permits the first flow through a first fluid conduit and a second position that inhibits flow through the first fluid conduit.
Example 3 is the header assembly of any or all previous examples, wherein the fluidic circuitry comprises a second fluid conduit disposed in parallel with the first fluid conduit and having a flow restricting feature configured to provide the restricted flow between the float cylinder and the accumulator when the valve mechanism is in the second position.
Example 4 is the header assembly of any or all previous examples, wherein the flow restricting feature comprises a flow restricting orifice in the second fluid conduit between the float cylinder and the accumulator.
Example 5 is the header assembly of any or all previous examples, wherein the flow restricting orifice defines an orifice opening that is smaller than the first fluid conduit.
Example 6 is the header assembly of any or all previous examples, wherein the flow restricting orifice comprises a fixed orifice that has a fixed size orifice opening.
Example 7 is the header assembly of any or all previous examples, and further comprising a control system configured to operate the fluidic circuitry in a first mode that provides the first flow of pressurized fluid under pressure, and in a second mode that provides the restricted flow of fluid.
Example 8 is the header assembly of any or all previous examples, wherein the control input is generated based on an operator input.
Example 9 is the header assembly of any or all previous examples, wherein the control input is generated based on a sensed direction of movement of the header assembly.
Example 10 is the header assembly of any or all previous examples, wherein the lifting operation lifts the header assembly off the ground.
Example 11 is the header assembly of any or all previous examples, and further comprising an attachment frame movably coupled to the main frame, wherein the attachment frame is coupled to the traction unit and the float cylinder exerts a float force on the main frame relative to the attachment frame.
Example 12 is a float force assembly for a harvesting machine header that is attached to a harvesting machine traction unit, the float force assembly comprising:
Example 13 is the float force assembly of any or all previous examples, wherein the fluidic circuitry comprises:
Example 14 is the float force assembly of any or all previous examples, wherein the flow restricting feature comprises a flow restricting orifice in the second fluid conduit between the float cylinder and the accumulator, the flow restricting orifice defining an orifice opening that is smaller than the first fluid conduit.
Example 15 is the float force assembly of any or all previous examples, wherein the valve mechanism is actuated, based on a control input, between the first position and the second position during a lifting operation that lifts the harvesting machine header.
Example 16 is the float force assembly of any or all previous examples, and further comprising a control system configured to operate the fluidic circuitry in a first mode that provides the first flow of pressurized fluid under pressure, and in a second mode that provides the restricted flow of fluid.
Example 17 is the float force assembly of any or all previous examples, wherein the control input is generated based on an operator input.
Example 18 is the float force assembly of any or all previous examples, wherein the control input is generated based on a sensed direction of movement of the header assembly.
Example 19 is the float force assembly of any or all previous examples, and further comprising an attachment frame movably coupled to the main frame, wherein the attachment frame is coupled to the traction unit and the float cylinder exerts a float force on the main frame relative to the attachment frame.
Example 20 is a header for a traction unit of a harvesting machine, the header comprising:
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
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