The present invention relates to a damper apparatus to be disposed, for example, between an internal combustion engine and a transmission.
An automobile often includes a damper apparatus disposed between an internal combustion engine and a transmission and structured to transfer torque while absorbing and damping torsional vibration, Patent Document 1 discloses a damper apparatus of such kind that includes an input-side rotor, an output-side rotor, and coil springs, wherein: the input-side rotor receives torque inputted from an internal combustion engine; the output-side rotor is combined with the input-side rotor so as to be relatively rotatable with respect to the input-side rotor; and the coil springs are disposed between the input-side rotor and the output-side rotor, and are arranged such that each of the coil springs extends along a tangential line of rotation.
The damper apparatus disclosed in Patent Document 1 further includes a friction generation mechanism structured to generate frictional torque in response to relative rotation between the input-side rotor and the output-side rotor. The friction generation mechanism includes a spline hub serving as the output-side rotor, a bush being in sliding contact with the spline hub, and an annular cone spring biasing the bush in an axial direction.
The cone spring in Patent Document 1 has a tapered cross section with a relatively small inclination, and is inclined so as to include an inner periphery axially adjacent to the bush and an outer periphery axially adjacent to a retention plate. These configurations may cause the cone spring to be turned over into a taper orientation reversed with respect to the original one in case that, for example, the spline hub receives an enormous load in the axial direction and is displaced to flatten the cone spring. In other words, Patent Document 1 fails to consider such turning over phenomenon upon setting a position of a point of action of a pressing force exerted from the retention plate to the cone spring and a position of a point of action of an opposite pressing force exerted from the bush to the cone spring.
Patent Document 1: JP 2003-074636 A
According to the present invention, a damper apparatus may include: a first rotor; a second rotor; a spring connecting the first rotor and the second rotor elastically; and a friction generation mechanism structured to generate frictional torque in response to relative rotation between the first rotor and the second rotor. The friction generation mechanism may include: a bush being in contact with an annular friction surface of the second rotor; a retention plate that is a part of the first rotor, and faces the bush in an axial direction; and a cone spring that has an annular shape, and is disposed between the bush and the retention plate so as to be compressed, and biases the bush toward the annular friction surface of the second rotor.
According to a first aspect, the bush includes a first load support surface being in contact with an inner periphery of the cone spring, while the retention plate includes a second load support surface being in contact with an outer periphery of the cone spring, wherein the first load support surface and the second load support surface face each other. The first load support surface and the second load support surface respectively include a first step part and a second step part that are retracted in the axial direction so as to respectively accept the outer periphery and the inner periphery of the cone spring in case that the cone spring is installed at a reversed orientation. The first step part of the first load support surface has a boundary that is positioned outer in a radial direction, with respect to a boundary of the second step part of the second load support surface.
According to a second aspect, the bush includes a first load support surface being in contact with an inner periphery of the cone spring, while the retention plate includes a second load support surface being in contact with an outer periphery of the cone spring, wherein the first load support surface and the second load support surface face each other. The first load support surface includes a first step part that is retracted in the axial direction so as to accept the outer periphery of the cone spring in case that the cone spring is installed at a reversed orientation. The first step part of the first load support surface has a boundary that is positioned outer in a radial direction, with respect to an inner peripheral edge of the second load support surface being flat.
According to a third aspect, the bush includes a first load support surface being in contact with an outer periphery of the cone spring, while the retention plate includes a second load support surface being in contact with an inner periphery of the cone spring, wherein the first load support surface and the second load support surface face each other. The first load support surface and the second load support surface respectively include a first step part and a second step part that are retracted in the axial direction so as to respectively accept the inner periphery and the outer periphery of the cone spring in case that the cone spring is installed at a reversed orientation. The first step part of the first load support surface has a boundary that is positioned inner in a radial direction, with respect to a boundary of the second step part of the second load support surface.
According to a fourth aspect, the bush includes a first load support surface being in contact with an outer periphery of the cone spring, while the retention plate includes a second load support surface being in contact with an inner periphery of the cone spring, wherein the first load support surface and the second load support surface face each other. The first load support surface includes a first step part that is retracted in the axial direction so as to accept the inner periphery of the cone spring in case that the cone spring is installed at a reversed orientation. The first step part of the first load support surface has a boundary that is positioned in a radial direction within a radial range of the second load support surface being flat.
According to the above configurations, the cone spring is sandwiched by flat sections of the first load support surface and the second load support surface, even if the cone spring is flatten due to an excessive load in the axial direction. This suppresses the cone spring from receiving a moment to reverse a taper of the cone spring from an original orientation into a reversed orientation, and thereby avoids turning over of the cone spring.
The following details the first embodiment of the present invention, with reference to the drawings.
An overall appearance of the damper apparatus is known as disclosed in Patent Document 1 etc., and is omitted in the present drawings. The damper apparatus includes an input-side rotor 2 mounted to a flywheel of an internal combustion engine and structured to receive torque from the internal combustion engine and an output-side rotor 3 combined with input-side rotor 2 relatively rotatably with respect to input-side rotor 2. Output-side rotor 3 includes in its rotational center a spline hub 4 structured to be in spline coupling with an input shaft of a transmission. Spline hub 4 includes a boss part 4a having a cylindrical shape and a disc part 4b spreading radially outwardly from an axially central part of boss part 4a. Incidentally, a left side in
Input-side rotor 2 has a disc shape composed of a retention plate 5 being substantially circular and facing the transmission and a cover plate (not shown) being substantially circular and facing the internal combustion engine, wherein an outer periphery of retention plate 5 and an outer periphery of the cover plate are joined to each other. Retention plate 5 and the cover plate interpose therebetween disc part 4b of spline hub 4 being a part of output-side rotor 3. Disc part 4b and input-side rotor 2 interpose therebetween a plurality of (e.g. four) coil springs not shown that are arranged along tangential lines of rotation and connect disc part 4b and input-side rotor 2 elastically in a rotational direction thereof. The coil springs exert elastic force and thereby absorb torsional vibration. Each of retention plate 5 and the cover plate not shown is formed by press-forming a metallic plate.
Friction generation mechanism 1 is structured to generate frictional torque serving as damping force, in response to relative rotation between input-side rotor 2 and output-side rotor 3. Friction generation mechanism 1 includes a bush 6 and a cone spring 7. Bush 6 has an annular shape, and is made of a hard synthetic resin such as a so-called engineering plastic. Cone spring 7 has an annular shape, and is disposed between bush 6 and retention plate 5 so as to be compressed.
Bush 6 is rotatably fitted to an outer periphery of boss part 4a of spline hub 4, and includes a back face including an annular friction surface 6a being in contact with an annular friction surface 4c of disc part 4b of spline hub 4. Annular friction surface 6a and annular friction surface 4c spread along a plane orthogonal to a rotational central axis, and are in sliding contact with each other to generate the frictional torque. Bush 6 further includes a cylindrical part 6b extending toward the transmission, and has an substantially L-shaped cross section as a whole. Cylindrical part 6b includes an outer periphery to which cone spring 7 is fitted, and determines a radial position of cone spring 7.
Retention plate 5 includes the inner circumferential part facing bush 6 in the axial direction so as to interpose cone spring 7 therebetween. The inner circumferential part of retention plate 5 includes an end positioned in a slightly outer circumferential side with respect to cylindrical part 6b of bush 6. Thus, the end of retention plate 5 and cylindrical part 6b of bush 6 partially overlap with each other in the axial direction.
Cone spring 7 has a tapered cross section inclined at a relatively small angle with respect to a plane perpendicular to the axial direction. According to the first embodiment, cone spring 7 is inclined at an orientation set such that an inner periphery 7a of cone spring 7 is axially nearer to bush 6 than to retention plate 5 while an outer periphery 7b of cone spring 7 is axially nearer to retention plate 5 than to bush 6. Furthermore, as shown in
Bush 6 includes a first load support surface 9 being in contact with inner periphery 7a of cone spring 7. First load support surface 9 spreads perpendicularly to an inner peripheral surface of cylindrical part 6b of bush 6 and parallelly with a plane perpendicular to the axial direction. Retention plate 5 includes a second load support surface 10 being in contact with outer periphery 7b of cone spring 7. Second load support surface 10 spreads parallelly with a plane perpendicular to the axial direction. First load support surface 9 and second load support surface 10 face each other in the axial direction.
First load support surface 9 includes a step part 9a that is retracted in the axial direction so as to accept outer periphery 7b of cone spring 7 in case that cone spring 7 is wrongly installed at a reversed orientation. Step part 9a is positioned in an outer circumferential part of bush 6, and does not contact with cone spring 7 under regular conditions. Accordingly, what substantially serves as first load support surface 9 is a flat surface part 9b formed in an inner circumferential part of first load support surface 9 separately from step part 9a.
Similarly, second load support surface 10 includes a step part 10a that is retracted in the axial direction so as to accept inner periphery 7a of cone spring 7 in case that cone spring 7 is wrongly installed at the reversed orientation. Step part 10a is formed by drawing an inner peripheral edge of retention plate 5 made from a metallic plate. Step part 10a does not contact with cone spring 7 under regular conditions. Accordingly, what substantially serves as second load support surface 10 is a flat surface part 10b formed in an outer circumferential part of second load support surface 10 separately from step part 10a.
As shown in
Thus, friction generation mechanism 1 is configured such that cone spring 7 including outer periphery 7b supported by retention plate 5 biases bush 6 toward disc part 4b in the axial direction. This causes annular friction surface 6a and annular friction surface 4c to be in appropriate press contact with each other.
Step part 9a of first load support surface 9 and step part 10a of second load support surface 10 contribute to an inspection process for detecting wrong installation of cone spring 7 in which cone spring 7 is installed in the reversed orientation.
This greatly reduces the force axially biasing cone spring 7, as is obvious in comparison with
In the state of
The configuration of forming step part 9a and step part 10a might cause a phenomenon of turning over the taper of cone spring 7 from the regular orientation into the reversed orientation in case that cone spring 7 receives an excessive load in the axial direction. However, the first embodiment is configured to satisfy the relation of D1>D2 as described above. This suppresses cone spring 7 from undergoing the turning over even if cone spring 7 receives an excessive load in the axial direction. In detail, even if receiving such excessive axial load, cone spring 7 is merely sandwiched and compressed in a region between radius D1 and radius D2 by first load support surface 9 and second load support surface 10 (i.e., flat surface part 9b and flat surface part 10b) that are parallel with each other and are both parallel with a plane perpendicular to the axial direction. Accordingly, cone spring 7 does not receive a moment to turn over cone spring 7. This effect is further explained in the following with reference to the second embodiment.
Boundary 9c of step part 9a of first load support surface 9 is positioned radially outer with respect to inner peripheral edge 10d of second load support surface 10. In other words, a radius D3 to boundary 9c of first load support surface 9 is greater than a radius D4 to inner peripheral edge 10d of second load support surface 10. Accordingly, when viewing first load support surface 9 and second load support surface 10 at a projection view in the axial direction, flat surface part 9b and second load support surface 10 overlap with each other through a certain radial width, wherein flat surface part 9b is formed in the inner circumferential part of first load support surface 9 and substantially serves as first load support surface 9, and wherein second load support surface 10 is flat.
Even such configuration of forming only step part 9a of first load support surface 9 allows outer periphery 7b of cone spring 7 to enter step part 9a, and greatly reduces the axial biasing force on cone spring 7, in case that cone spring 7 is wrongly installed at the reversed orientation. This facilitates detection of the wrong installation in the inspection process.
Furthermore, the second embodiment satisfies the relation of D3>D4, and thereby, similarly to the first embodiment, serves to avoid the turning over of cone spring 7 in response to an axial excessive load.
The following describes the third embodiment of friction generation mechanism 1. According to the third embodiment, cone spring 7 has a tapered cross section inclined inversely with respect to the first and second embodiments. Furthermore, as shown in
Bush 6 includes first load support surface 9 structured to be in contact with outer periphery 7b of cone spring 7. Retention plate 5 includes second load support surface 10 structured to be in contact with inner periphery 7a of cone spring 7. First load support surface 9 and second load support surface 10 are both parallel with a plane perpendicular to the axial direction, and face each other in the axial direction.
First load support surface 9 includes, in its inner circumferential side, step part 9a that is retracted in the axial direction so as to accept inner periphery 7a of cone spring 7 in case that cone spring 7 is wrongly installed at a reversed orientation. Step part 9a does not contact with cone spring 7 under regular conditions. Accordingly, what substantially serves as first load support surface 9 is flat surface part 9b formed in an outer circumferential part of first load support surface 9 separately from step part 9a.
Similarly, second load support surface 10 includes, in its outer peripheral part, step part 10a that is retracted in the axial direction so as to accept outer periphery 7b of cone spring 7 in case that cone spring 7 is wrongly installed at a reversed orientation. Step part 10a does not contact with cone spring 7 under regular conditions. Accordingly, what substantially serves as second load support surface 10 is flat surface part 10b formed in an inner circumferential part of second load support surface 10 separately from step part 10a.
Boundary 9c of step part 9a of first load support surface 9 is positioned radially inner with respect to boundary 10c of step part 10a of second load support surface 10. In other words, as shown in
Thus, also the third embodiment is configured to allow inner periphery 7a and outer periphery 7b of cone spring 7 to respectively enter step part 9a and step part 10a, and greatly reduce the force biasing cone spring 7, in case that cone spring 7 is wrongly installed at the reversed orientation. This facilitates detection of abnormality in the inspection process.
Furthermore, even in case of receiving an excessive axial load, the third embodiment serves to suppress generation of a moment to turn over the orientation of the taper because the third embodiment satisfies the relation of D5<D6. This suppresses cone spring 7 from undergoing the turning over, similarly to the first and second embodiments.
In addition, according to the third embodiment, inner periphery 7a of cone spring 7 having the uneven shape is in contact with retention plate 5 made of a metal.
Boundary 9c of step part 9a of first load support surface 9 is radially positioned within a radial range of second load support surface 10 being flat. Accordingly, when viewing first load support surface 9 and second load support surface 10 at a projection view in the axial direction, flat surface part 9b overlaps with second load support surface 10 being flat, wherein flat surface part 9b is formed in an outer circumferential part of first load support surface 9 and substantially serves as first load support surface 9.
Even such configuration of forming only step part 9a of first load support surface 9 allows inner periphery 7a of cone spring 7 to enter step part 9a, and greatly reduces the axial biasing force on cone spring 7, in case that cone spring 7 is wrongly installed at the reversed orientation, This facilitates detection of the wrong installation in the inspection process.
Furthermore, flat surface part 9b in the outer circumferential part of first load support surface 9 is radially positioned to overlap with second load support surface 10 being flat. This serves to avoid the turning over of cone spring 7 in response to an axial excessive load, similarly to the third embodiment.
Number | Date | Country | Kind |
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2020-148674 | Sep 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/031578 | 8/27/2021 | WO |