The present disclosure relates to a damper apparatus including an input element to which a torque from an engine is transferred, and an output element.
Hitherto, a double path damper for use in conjunction with a torque converter is known as this type of damper apparatus (see, for example, Patent Document 1). In this damper apparatus, a vibration path ranging from an engine and a lock-up clutch (32) to an output hub (37) is divided into two parallel vibration paths B and C. Each of the two vibration paths B and C includes a pair of springs, and a separate intermediate flange (36, 38) arranged between the pair of springs. A turbine (34) of the torque converter is coupled to the intermediate flange (36) of the vibration path B in order to vary the natural frequencies of the two vibration paths. The natural frequency of the intermediate flange (36) of the vibration path B is smaller than the natural frequency of the intermediate flange (38) of the vibration path C. In this damper apparatus, when the lock-up clutch (32) is connected, a vibration from the engine enters the two vibration paths B and C of the damper apparatus. When the engine vibration having a certain frequency reaches the vibration path B including the intermediate flange (36) coupled to the turbine (34), the phase of the vibration in a range from the intermediate flange (36) of the vibration path B to the output hub (37) deviates by 180 degrees from the phase of the input vibration. At this time, the vibration that enters the vibration path C is transferred to the output hub (37) without causing a phase shift (deviation) because the natural frequency of the intermediate flange (38) of the vibration path C is larger than the natural frequency of the intermediate flange (36) of the vibration path B. Thus, the vibration at the output hub (37) can be damped by causing the deviation by 180 degrees between the phase of the vibration transferred from the vibration path B to the output hub (37) and the phase of the vibration transferred from the vibration path C to the output hub (37).
Patent Document 1: Published Japanese Translation of PCT application No. 2012-506006 (JP 2012-506006 A)
In the double path damper described above, when a hysteresis in the vibration path B including the intermediate flange having a smaller natural frequency increases, the frequency (timing) at which the phase of the vibration in the vibration path B completely deviates by 180 degrees from the phase of the vibration in the vibration path C may deviate (may be delayed) from a theoretical value toward a high frequency side (high speed rotation side). Thus, depending on the frequency of the vibration to be damped, the vibration cannot satisfactorily be damped even by the damper apparatus disclosed in Patent Document 1.
It is therefore an aspect of some preferred embodiments disclosed herein to further improve the vibration damping performance of a damper apparatus including first and second torque transfer paths provided in parallel.
A damper apparatus disclosed herein is a damper apparatus including: an input element to which power from an engine is transferred; an output element; a first torque transfer path including an intermediate element, a first elastic body configured to transfer a torque between the input element and the intermediate element, and a second elastic body configured to transfer the torque between the intermediate element and the output element; and a second torque transfer path including a third elastic body configured to transfer the torque between the input element and the output element and provided in parallel to the first torque transfer path. The intermediate element includes a first plate member including a torque transfer portion arranged so as to extend in a radial direction of the damper apparatus between the first and second elastic bodies and configured to support ends of the first and second elastic bodies from a radially outer side, and a second plate member coupled to a mass and including a coupling portion arranged between the first and second elastic bodies and fitted to the torque transfer portion of the first plate member.
The damper apparatus includes the first torque transfer path including the intermediate element, the first elastic body, and the second elastic body, and the second torque transfer path including the third elastic body. The intermediate element includes the first plate member and the second plate member. The first plate member includes the torque transfer portion arranged so as to extend in the radial direction of the damper apparatus between the first and second elastic bodies, and supports the ends of the first and second elastic bodies from the radially outer side. The second plate member is coupled to the mass, and includes the coupling portion arranged between the first and second elastic bodies and fitted to the torque transfer portion of the first plate member. By arranging, between the first and second elastic bodies, both of the torque transfer portion of the first plate member that extends in the radial direction of the damper apparatus and the coupling portion of the second plate member, the first and second elastic bodies can be pressed by the intermediate element so as to extend and contract along an axis center. By coupling the mass to the intermediate element, the natural frequency of the intermediate element can further be reduced. By supporting the ends of the first and second elastic bodies from the radially outer side by the first plate member, it is possible to reduce a hysteresis in the first torque transfer path due to frictional forces generated between the first and second elastic bodies and members located on the radially outer side of the first and second elastic bodies. As a result, it is possible to further improve the vibration damping performance of the damper apparatus including the first and second torque transfer paths provided in parallel.
Next, modes for carrying out preferred embodiments disclosed herein are described with reference to the drawings.
In the following description, an “axial direction” is basically an extending direction of a central axis CA (axis center; see
The pump impeller 4 includes a pump shell 40 closely fixed to the front cover 3, and a plurality of pump blades 41 arranged on the inner surface of the pump shell 40. The turbine runner 5 includes a turbine shell 50 (see
The pump impeller 4 and the turbine runner 5 face each other. A stator 6 configured to rectify a flow of hydraulic oil (fluid) from the turbine runner 5 to the pump impeller 4 is coaxially arranged between the pump impeller 4 and the turbine runner 5. The stator 6 includes a plurality of stator blades 60. The rotation direction of the stator 6 is set only to one direction by a one-way clutch 61. The pump impeller 4, the turbine runner 5, and the stator 6 form a torus (toric flow path) configured to circulate the hydraulic oil, and function as a torque converter (fluid transmission apparatus) having a torque amplifying function. In the starting apparatus 1, the stator 6 and the one-way clutch 61 may be omitted, and the pump impeller 4 and the turbine runner 5 may function as a fluid coupling.
The lock-up clutch 8 is a multi-plate hydraulic clutch, which executes lock-up for coupling the front cover 3 and the damper hub 7 to each other via the damper apparatus 10 and terminates the lock-up. The lock-up clutch 8 includes a lock-up piston 80 supported by a center piece 3c fixed to the front cover 3 so as to be movable in the axial direction, a clutch drum 81, an annular clutch hub 82 fixed to the inner surface of a lateral wall portion 3w of the front cover 3 so as to face the lock-up piston 80, a plurality of first friction engagement plates (friction plates having friction materials on both sides) 83 fitted to a spline formed on the inner periphery of the clutch drum 81, and a plurality of second friction engagement plates 84 (separator plates) fitted to a spline formed on the outer periphery of the clutch hub 82.
The lock-up clutch 8 further includes an annular flange member (oil chamber defining member) 85 attached to the center piece 3c of the front cover 3 so as to be located on the opposite side of the lock-up piston 80 from the front cover 3, that is, located closer to the damper apparatus 10 and the turbine runner 5 than the lock-up piston 80, and a plurality of return springs 86 arranged between the front cover 3 and the lock-up piston 80. As in the illustration, the lock-up piston 80 and the flange member 85 define an engagement oil chamber 87, and hydraulic oil (engagement hydraulic pressure) is supplied from an unillustrated hydraulic controller to the engagement oil chamber 87. By increasing the engagement hydraulic pressure for the engagement oil chamber 87, the lock-up piston 80 is moved in the axial direction so as to press the first and second friction engagement plates 83 and 84 toward the front cover 3. Thus, the lock-up clutch 8 can be engaged (complete engagement or slip engagement).
The damper apparatus 10 damps vibrations between the engine EG and the transmission TM. As illustrated in
In this embodiment, a linear coil spring formed of a metal material that is helically wound so as to have an axis center extending straight when no load is applied is employed as each of the first and second inner springs SP11 and SP12, the first and second outer springs SP21 and SP22, and the intermediate springs SPm. Thus, each of the springs SP11 to SPm is extended and contracted along the axis center more appropriately than a case where an arc coil spring is used. Accordingly, it is possible to reduce a hysteresis caused by a frictional force generated between the spring that transfers the torque and the rotational element, that is, a difference between a torque output when the torque input to the driving member 11 increases and a torque output when the torque input to the driving member 11 decreases. The hysteresis may be quantified by a difference between a torque output from the driven member 16 when the torsion angle of the damper apparatus 10 is a predetermined angle in a state in which the torque input to the driving member 11 increases and a torque output from the driven member 16 when the torsion angle of the damper apparatus 10 is the predetermined angle in a state in which the torque input to the driving member 11 decreases. At least one of the springs SP11 to SPm may be an arc coil spring.
In this embodiment, the first and second inner springs SP11 and SP12 are arranged in a fluid chamber 9 defined by the front cover 3 and the pump shell 40 of the pump impeller 4 so as to be alternately arrayed along the circumferential direction of the damper apparatus 10 (first intermediate member 12). The first and second outer springs SP21 and SP22 are arranged in an outer peripheral region of the fluid chamber 9 so as to be alternately arrayed along the circumferential direction of the damper apparatus 10 (second intermediate member 14). That is, the first and second outer springs SP21 and SP22 are arranged radially outward of the first and second inner springs SP11 and SP12 so as to be closer to the outer periphery of the starting apparatus 1.
Thus, in the damper apparatus 10, an average attachment radius ro of the first and second outer springs SP21 and SP22 is larger than an average attachment radius ri of the first and second inner springs SP11 and SP12. As illustrated in
In this embodiment, the first and second outer springs SP21 and SP22 (and the intermediate springs SPm) are arrayed on the same circumference (first circumference) so that the attachment radius rSP21 and the attachment radius rSP22 are equal to each other, and the axis center of the first outer spring SP21 and the axis center of the second outer spring SP22 are included in one plane orthogonal to the central axis CA. In this embodiment, the first and second inner springs SP11 and SP12 are arrayed on the same circumference (second circumference having a diameter larger than that of the first circumference) so that the attachment radius rSP11 and the attachment radius rSP12 are equal to each other, and the axis center of the first inner spring SP11 and the axis center of the second inner spring SP12 are included in one plane orthogonal to the central axis CA. In addition, in the damper apparatus 10, the first and second inner springs SP11 and SP12 are arranged radially inward of the first and second outer springs SP21 and SP22 so as to overlap the first and second outer springs SP21 and SP22 in the axial direction as viewed in the radial direction. Thus, the damper apparatus 10 can be made compact in the radial direction, and the axial length of the damper apparatus 10 can further be reduced.
As illustrated in
In this embodiment, when “k11” represents a stiffness, that is, a spring constant of the first inner spring SP11, “k12” represents a stiffness, that is, a spring constant of the second inner spring SP12, “k21” represents a stiffness, that is, a spring constant of the first outer spring SP21, and “k22” represents a stiffness, that is, a spring constant of the second outer spring SP22, the spring constants k11, k12, k21, and k22 are selected so as to satisfy relationships of k11≠k21 and k11/k21≠k12/k22. More specifically, the spring constants k11, k12, k21, and k22 satisfy relationships of k11/k21<k12/k22 and k11<k12<k22<k21. That is, a smaller one (k11) of the spring constants k11 and k12 of the first and second inner springs SP11 and SP12 is smaller than a smaller one (k22) of the spring constants k21 and k22 of the first and second outer springs SP21 and SP22. When “km” represents a stiffness, that is, a spring constant of the intermediate spring SPm, the spring constants k11, k12, k21, k22, and km satisfy a relationship of k11<km<k12<k22<k21.
As illustrated in
The input plate 111 is a plate-shaped annular member including a plurality of (for example, three in this embodiment) spring support portions 111a, a plurality of (for example, three in this embodiment) outer spring abutment portions (elastic body abutment portions) 111co, and a plurality of (for example, three in this embodiment) inner spring abutment portions (elastic body abutment portions) 111ci. The plurality of spring support portions 111a are formed on an outer peripheral portion of the input plate 111 at intervals (at regular intervals) in the circumferential direction. Every single inner spring abutment portion 111ci is provided between the spring support portions 111a adjacent to each other along the circumferential direction. The inner spring abutment portions 111ci extend radially inward from an inner peripheral portion of the input plate 111 at intervals (at regular intervals) in the circumferential direction. In this embodiment, the plurality of inner spring abutment portions 111ci are offset in the axial direction of the damper apparatus 10 so as to be closer to the turbine runner 5 with respect to the plurality of outer spring abutment portions 111co.
As illustrated in
The second plate member 122 of the first intermediate member 12 includes a plurality of (for example, three in this embodiment) coupling abutment portions (first abutment portions) 122c, and a plurality of (for example, six in this embodiment) outer abutment portions (second abutment portions) 122d arranged on a radially outer side with respect to the coupling abutment portions 122c. As in the illustration, the inner peripheral portion of the second plate member 122 is fixed to the turbine hub 52 together with the turbine shell 50 of the turbine runner 5. The coupling abutment portions 122c extend in the axial direction from a body of the second plate member 122 at intervals (at regular intervals) in the circumferential direction. A protruding portion 122p fitted to the opening portion 121h of the first plate member 121 is formed at the distal end of each coupling abutment portion 122c. The protruding portion 122p has a width slightly smaller than the width of the opening portion 121h of the first intermediate member 12 in the circumferential direction, and also has a thickness sufficiently smaller than the length of the opening portion 121h (opening length) of the first intermediate member 12 in the radial direction. The outer abutment portions 122d are formed symmetrically with respect to the axis center of the second plate member 122 so that every two (pair of) outer abutment portions 122d are closer to each other. The two paired outer abutment portions 122d are arrayed in the circumferential direction with a distance in accordance with, for example, the equilibrium length of the intermediate spring SPm. A plurality of circular arc guide holes (elongated holes) 122g are formed in an outer peripheral portion of the second plate member 122 at intervals (at regular intervals) in the circumferential direction.
The second intermediate member 14 includes a first annular member (single member) 141, and a second annular member (second member) 142 coupled (fixed) to the first annular member 141 side by side in the axial direction via a plurality of rivets. The second intermediate member 14 has a moment of inertia smaller than that of the first intermediate member 12. As illustrated in
As illustrated in
The first annular member 141 includes a plurality of (for example, three in this embodiment) first spring abutment portions (elastic body abutment portions) 141c, and a plurality of (for example, six in this embodiment) second spring abutment portions (elastic body abutment portions) 141d. The plurality of first spring abutment portions 141c extend from a body of the first annular member 141 to the radially outer side and to one side in the axial direction (left side in
The second annular member 142 includes an annular spring support portion 142a. The spring support portion 142a is formed so as to support (guide) outer peripheral portions, lateral portions on the turbine runner 5 side (transmission side) (lateral portions on the right side in
The driven member 16 includes a first output plate (first output member) 161, and an annular second output plate (second output member) 162 arranged so as to be closer to the turbine runner 5 with respect to the first output plate 161 and coupled (fixed) to the first output plate 161 side by side in the axial direction via a plurality of rivets. The first output plate 161 of the driven member 16 is a plate-shaped annular member, and the inner peripheral portion of the first output plate 161 is fixed to the damper hub 7 via a plurality of rivets. As in the illustration, the first output plate 161 includes a plurality of (for example, three) spring housing windows 161w arranged at intervals (at regular intervals) in the circumferential direction, a plurality of (for example, three) spring support portions 161a extending along the inner peripheral edges of the corresponding spring housing windows 161w, a plurality of (for example, three) spring support portions 161b extending along the outer peripheral edges of the corresponding spring housing windows 161w, a plurality of (for example, three) inner spring abutment portions 161ci, and a plurality of (for example, three) outer spring abutment portions 161co.
The plurality of inner spring abutment portions 161ci are provided so that every single inner spring abutment portion 161ci extends in the radial direction between the spring housing windows 161w (spring support portions 161a and 161b) adjacent to each other along the circumferential direction. The plurality of outer spring abutment portions 161co extend radially outward from an outer peripheral portion of the first output plate 161 at intervals (at regular intervals) in the circumferential direction. In this embodiment, the plurality of outer spring abutment portions 161co are offset in the axial direction of the damper apparatus 10 so as to be closer to the front cover 3 with respect to the plurality of inner spring abutment portions 161ci. The first output plate 161 further includes a short tubular supporting portion 161s extending in the axial direction between the plurality of inner spring abutment portions 161ci and the plurality of outer spring abutment portions 161co in the radial direction.
The second output plate 162 of the driven member 16 is a plate-shaped annular member including a plurality of (for example, three) spring housing windows 162w arranged at intervals (at regular intervals) in the circumferential direction, a plurality of (for example, three) spring support portions 162a extending along the inner peripheral edges of the corresponding spring housing windows 162w, a plurality of (for example, three) spring support portions 162b extending along the outer peripheral edges of the corresponding spring housing windows 162w, and a plurality of (for example, three) spring abutment portions 162c. The plurality of spring abutment portions 162c are provided so that every single spring abutment portion 162c extends in the radial direction between the spring housing windows 162w (spring support portions 162a and 162b) adjacent to each other along the circumferential direction.
As illustrated in
The first plate member 121 of the first intermediate member 12 is arranged between the first and second output plates 161 and 162 so as to be surrounded by the annular portion of the input plate 111. The inner spring abutment portions 111ci of the input plate 111 and the spring abutment portions 121c of the first plate member 121 are arrayed in the axial direction between the first and second output plates 161 and 162, and overlap each other in the axial direction (located substantially flush with each other) as viewed in the radial direction. The second plate member 122 of the first intermediate member 12 is fixed to the turbine hub 52 via a plurality of rivets so as to extend in the radial direction between the turbine runner 5 and the second output plate 162 in the axial direction. The second intermediate member 14 is supported by the second plate member 122, and is arranged in the outer peripheral region of the fluid chamber 9 so that the spring support portion 142a overlaps the spring support portion 81a of the clutch drum 81 in the radial direction of the damper apparatus 10 as viewed in the axial direction of the damper apparatus 10. The outer spring abutment portions 161co of the driven member 16 extend in the radial direction between the outer spring abutment portions 111co of the input plate 111 and the clutch drum 81 (spring abutment portions 81c) in the axial direction.
The first and second inner springs SP11 and SP12 are supported by the driven member 16, that is, the corresponding spring support portions 161a, 161b, 162a, and 162b of the first and second output plates 161 and 162 so that every single first inner spring SP11 and every single second inner spring SP12 are paired with each other (act in series) and the first and second inner springs SP11 and SP12 are alternately arrayed in the circumferential direction (circumferential direction of the first intermediate member 12). That is, as illustrated in
In a state in which the damper apparatus 10 is attached, between the first and second inner springs SP11 and SP12 that are arranged in different spring housing windows 161w and 162w and are not paired with each other (do not act in series), the driving member 11, that is, each inner spring abutment portion 111ci of the input plate 111 abuts against the ends of those first and second inner springs SP11 and SP12. In the state in which the damper apparatus 10 is attached, between the first and second inner springs SP11 and SP12 that are not paired with each other (do not act in series), each inner spring abutment portion 161ci of the first output plate 161 abuts against the ends of those first and second inner springs SP11 and SP12 similarly to the inner spring abutment portion 111ci of the input plate 111. In the state in which the damper apparatus 10 is attached, between the first and second inner springs SP11 and SP12 that are not paired with each other (do not act in series), each spring abutment portion 162c of the second output plate 162 similarly abuts against the ends of those first and second inner springs SP11 and SP12.
Each spring abutment portion 121c of the first plate member 121 of the first intermediate member 12 extends in the radial direction between the first and second inner springs SP11 and SP12 that are paired with each other (act in series), and abuts against the ends of those first and second inner springs SP11 and SP12. In this embodiment, as illustrated in
Thus, in the state in which the damper apparatus 10 is attached, one end of the first inner spring SP11 and the other end of the second inner spring SP12 paired with the first inner spring SP11 abut against the corresponding inner spring abutment portions 111ci of the driving member 11 and the corresponding spring abutment portions 161ci and 162c of the driven member 16. In the state in which the damper apparatus 10 is attached, the other end of the first inner spring SP11 and one end of the second inner spring SP12 paired with the first inner spring SP11 abut against the first intermediate member 12, that is, the spring abutment portion 121c of the first plate member 121 and the coupling abutment portion 122c of the second plate member 122. As a result, the driven member 16 is coupled to the driving member 11 via the plurality of first inner springs SP11, the first intermediate member 12 (first plate member 121 and second plate member 122), and the plurality of second inner springs SP12.
The first and second outer springs SP21 and SP22 are supported by the driving member 11, that is, the spring support portion 81a of the clutch drum 81 and the spring support portions 111a of the input plate 111 so that every single first outer spring SP21 and every single second outer spring SP22 are paired with each other (act in series) and the first and second outer springs SP21 and SP22 are alternately arrayed in the circumferential direction (circumferential direction of the second intermediate member 14). In the state in which the damper apparatus 10 is attached, between the first and second outer springs SP21 and SP22 that are not paired with each other (do not act in series), the driving member 11, that is, each of the spring abutment portion 81c of the clutch drum 81 and the outer spring abutment portion 111co of the input plate 111 abuts against the ends of those first and second outer springs SP21 and SP22. Each first spring abutment portion 141c of the first annular member 141 of the second intermediate member 14 is inserted into an opening defined between the spring support portion 81a and the input plate 111. Between the first and second outer springs SP21 and SP22 that are paired with each other (act in series), each first spring abutment portion 141c abuts against the ends of those first and second outer springs SP21 and SP22. In the state in which the damper apparatus 10 is attached, between the first and second outer springs SP21 and SP22 that are not paired with each other (do not act in series), each outer spring abutment portion 161co of the first output plate 161 abuts against the ends of those first and second outer springs SP21 and SP22.
Thus, in the state in which the damper apparatus 10 is attached, one end of the first outer spring SP21 and the other end of the second outer spring SP22 paired with the first outer spring SP21 abut against the corresponding spring abutment portions 81c and 111co of the driving member 11 and the corresponding spring abutment portions 161co of the driven member 16. In the state in which the damper apparatus 10 is attached, the other end of the first outer spring SP21 and one end of the second outer spring SP22 paired with the first outer spring SP21 abut against the second intermediate member 14, that is, the first spring abutment portion 141c of the first annular member 141. As a result, the driven member 16 is coupled to the driving member 11 via the plurality of first outer springs SP21, the second intermediate member 14 (first annular member 141 and second annular member 142), and the plurality of second outer springs SP22.
The intermediate springs SPm are supported by the spring support portion 142a of the second annular member 142 of the second intermediate member 14. In the state in which the damper apparatus 10 is attached, a pair of outer abutment portions 122d of the second plate member 122 abut against the corresponding ends of the intermediate spring SPm, and a pair of second spring abutment portions 141d of the first annular member 141 abut against the corresponding ends of the intermediate spring SPm. Thus, in the state in which the damper apparatus 10 is attached, each intermediate spring SPm is supported from both sides in the circumferential direction by the first intermediate member 12, that is, the pair of outer abutment portions 122d of the second plate member 122, and is also supported from both sides in the circumferential direction by the second intermediate member 14, that is, the pair of second spring abutment portions 141d of the first annular member 141. Accordingly, the first intermediate member 12 and the second intermediate member 14 are coupled to each other via the plurality of intermediate springs SPm. As illustrated in
As illustrated in
In the damper apparatus 10 structured as described above, the average attachment radius ro of the first and second outer springs SP21 and SP22 having larger spring constants (higher stiffnesses) than those of the first and second inner springs SP11 and SP12 is defined as being larger than the average attachment radius ri of the first and second inner springs SP11 and SP12. Therefore, the torsion angles (strokes) of the first and second outer springs SP21 and SP22 can further be increased. Thus, the stiffnesses of the first and second outer springs SP21 and SP22 can be reduced while permitting transfer of a large torque to the driving member 11.
In the damper apparatus 10, the first outer springs SP21 (third elastic bodies) and the second outer springs SP22 (fourth elastic bodies) are arranged outward of the first and second inner springs SP11 and SP12 in the radial direction of the damper apparatus 10. As illustrated in
According to the damper apparatus 10, an increase in the size of the starting apparatus 1 along with the arrangement of the intermediate springs SPm can be suppressed by effectively using the space. More specifically, the first and second outer springs SP21 and SP22 are arranged so as to partially overlap at least one of the first and second inner springs SP11 and SP12 in the axial direction of the damper apparatus 10 (see a dotted line arrow in
The first and second outer springs SP21 and SP22 are arranged so as to partially overlap a part of the lock-up clutch 8 (for example, the clutch drum 81, the lock-up piston 80, the flange member 85, and the return spring 86) in the axial direction as viewed in the radial direction. Thus, the axial length of the damper apparatus 10 and furthermore the axial length of the starting apparatus 1 can further be reduced. In addition, the first and second inner springs SP11 and SP12 are arranged so as to partially overlap the friction engagement portions of the lock-up clutch 8, that is, the first and second friction engagement plates 83 and 84 in the radial direction as viewed in the axial direction, and the first and second outer springs SP21 and SP22 are arranged on the outer side in the radial direction with respect to the first and second friction engagement plates 83 and 84. Thus, the vibration damping performance of the damper apparatus 10 can further be improved by reducing the hysteresis of the first and second inner springs SP11 and SP12 while further reducing the axial length of the damper apparatus 10 and furthermore the axial length of the starting apparatus 1.
The first and second inner springs SP11 and SP12 are arranged on an inner side in the radial direction with respect to a maximally bulging portion 5x (see
In the damper apparatus 10, the second intermediate member 14 includes the first and second annular members 141 and 142. The second intermediate member 14 is supported by the second plate member 122 of the first intermediate member 12 so as to be rotatable relative to the first intermediate member 12. The second intermediate member 14 is arranged between the outer peripheral portion of the turbine runner 5 and the clutch drum 81 in the axial direction. The first spring abutment portions 141c each abutting against the ends of the first and second outer springs SP21 and SP22 between the first and second outer springs SP21 and SP22 and the second spring abutment portions 141d each abutting against the end of the intermediate spring SPm are both formed on the first annular member 141 on one side. The plurality of intermediate springs SPm are supported by the second annular member 142 on the other side. The first spring abutment portion 141c extends from the first annular member 141 to one side in the axial direction of the damper apparatus 10 so as to abut against the ends of the first and second outer springs SP21 and SP22. The second spring abutment portion 141d extends from the first annular member 141 to the other side in the axial direction so as to abut against the end of the intermediate spring SPm. Thus, the second intermediate member 14 can be coupled to the first and second outer springs SP21 and SP22 and the intermediate springs SPm while suppressing the increase in the size of the starting apparatus 1 along with the arrangement of the intermediate springs SPm by effectively using the space in the starting apparatus 1.
In the damper apparatus 10, in addition to the spring abutment portion 121c of the first plate member 121, the coupling abutment portion 122c of the second plate member 122 that is fitted to the spring abutment portion 121c abuts against the ends of the first and second inner springs SP11 and SP12 between the first and second inner springs SP11 and SP12. By causing both of the spring abutment portion 121c extending in the radial direction of the damper apparatus 10 and the coupling abutment portion 122c extending in the axial direction of the damper apparatus 10 to abut against the first and second inner springs SP11 and SP12, the first and second inner springs SP11 and SP12 can appropriately be pressed by the first intermediate member 12 so as to extend and contract along the axis center. In addition, in the damper apparatus 10, the ends of the first and second inner springs SP11 and SP12 are supported from the radially outer side by the radial support portions 121r of the first plate member 121. Thus, it is possible to reduce the frictional forces generated between the first and second inner springs SP11 and SP12 and, for example, the spring support portions 161b and 162b of the first and second output plates 161 and 162 that are located radially outward of the first and second inner springs SP11 and SP12.
By causing the coupling abutment portion 122c fitted to the spring abutment portion 121c to abut against the ends of the first and second inner springs SP11 and SP12 between the first and second inner springs SP11 and SP12, the second plate member 122 can be supported from both sides in the circumferential direction by the first and second inner springs SP11 and SP12. Thus, the first plate member 121 and the second plate member 122 can loosely be fitted to each other, and the coupling abutment portion 122c can easily be fitted to the spring abutment portion 121c. That is, in the damper apparatus 10, as described above, the opening length of the opening portion 121h of the spring abutment portion 121c in the radial direction is defined as being larger than the thickness of the protruding portion 122p of the coupling abutment portion 122c in the radial direction. Thus, the protruding portion 122p of the coupling abutment portion 122c of the second plate member 122 can easily be fitted to the opening portion 121h of the spring abutment portion 121c of the first plate member 121. Accordingly, the assembling workability of the damper apparatus 10 can be secured satisfactorily.
The coupling abutment portion 122c of the second plate member 122 is retained by the first and second inner springs SP11 and SP12, and therefore the turbine runner 5 that is a mass and the turbine hub 52 are coupled to the first intermediate member 12. Thus, a substantial moment of inertia of the first intermediate member 12 (sum of the moments of inertia of the first and second plate members 121 and 122, the turbine runner 5, the turbine hub 52, and the like) can further be increased. In addition, by coupling the inner peripheral portion of the second plate member 122 to the turbine runner 5, the first intermediate member 12 and the turbine runner 5 can be coupled to each other while improving the mountability by suppressing an increase in the size of the damper apparatus 10.
In the damper apparatus 10, as illustrated in
In the damper apparatus 10, the coupling abutment portions 122c each abutting against the ends of the first and second inner springs SP11 and SP12 between the first and second inner springs SP11 and SP12 and the outer abutment portions 122 each abutting against the end of the intermediate spring SPm are both formed on the second plate member 122 (single member) included in the first intermediate member 12. Further, the first spring abutment portions 141c each abutting against the ends of the first and second outer springs SP21 and SP22 between the first and second outer springs SP21 and SP22 and the second spring abutment portions 141d each abutting against the end of the intermediate spring SPm are both formed on the first annular member 141 (single member) included in the second intermediate member 14. Thus, an increase in the number of components and the increase in the size of the damper apparatus 10 can be suppressed.
Next, an operation of the damper apparatus 10 is described. In the starting apparatus 1, when the lock-up is not executed by the lock-up clutch 8, for example, a rotational torque (power) transferred from the engine EG to the front cover 3 is transferred to the input shaft IS of the transmission TM via a path including the pump impeller 4, the turbine runner 5, the first intermediate member 12, the second inner springs SP12, the driven member 16, and the damper hub 7 and via a path including the pump impeller 4, the turbine runner 5, the first intermediate member 12, the intermediate springs SPm, the second intermediate member 14, the second outer springs SP22, the driven member 16, and the damper hub 7. When the lock-up is executed by the lock-up clutch 8 of the starting apparatus 1, the rotational torque (input torque) transferred from the engine EG to the driving member 11 via the front cover 3 and the lock-up clutch 8 (lock-up piston 80) is transferred to the driven member 16 and the damper hub 7 via all the springs SP11 to SPm until the torque input to the driving member 11 reaches the torque T1 described above, that is, while the deflections of all of the first and second inner springs SP11 and SP12, the first and second outer springs SP21 and SP22, and the intermediate springs SPm are permitted.
That is, until the input torque reaches the torque T1 during the execution of the lock-up, the first inner springs (first elastic bodies) SP11 transfer the rotational torque from the driving member 11 to the first intermediate member 12, and the second inner springs (second elastic bodies) SP12 transfer the rotational torque from the first intermediate member 12 to the driven member 16. Further, the first outer springs (third elastic bodies) SP21 transfer the rotational torque from the driving member 11 to the second intermediate member 14, and the second outer springs (fourth elastic bodies) SP22 transfer the rotational torque from the second intermediate member 14 to the driven member 16. Thus, as illustrated in
In the damper apparatus 10, as described above, the spring constants k11, k12, k21, and k22 of the first and second inner springs SP11 and SP12 and the first and second outer springs SP21 and SP22 satisfy the relationship of k11<k12<k22<k21. Therefore, when the torque is transferred to the driving member 11 within a period until the input torque reaches the torque T1 during the execution of the lock-up, as illustrated in
As a result, until the torque input to the driving member 11 reaches the torque T1 described above during the execution of the lock-up, the torque is transferred from the driving member 11 to the driven member 16 via the first, second, and third torque transfer paths P1, P2, and P3. More specifically, while the deflections of all of the first and second inner springs SP11 and SP12, the first and second outer springs SP21 and SP22, and the intermediate springs SPm are permitted, the rotational torque from the first inner springs SP11 and the rotational torque from the first outer springs SP21, the second intermediate member 14, and the intermediate springs SPm are transferred to the second inner springs SP12. Further, the rotational torque from the first outer springs SP21 is transferred to the second outer springs SP22. While the deflections of all the springs SP11 to SPm are permitted, the springs SP11 to SPm damp (absorb) a fluctuation of the torque transferred to the driving member 11. Thus, the vibration damping performance of the damper apparatus 10 when the rotation speed of the driving member 11 is low can satisfactorily be improved.
When the torque input to the driving member 11 reaches the torque T1 described above and the first and second stoppers 21 and 22 are actuated, the first stopper 21 restricts the relative rotation between the first intermediate member 12 and the driven member 16 and the deflection of the second inner springs SP12, and the second stopper 22 restricts the relative rotation between the second intermediate member 14 and the driven member 16 and the deflection of the second outer springs SP22. By restricting the relative rotations of the first and second intermediate members 12 and 14 to the driven member 16, the deflection of the intermediate springs SPm is restricted as well. Thus, during a period from the time when the torque input to the driving member 11 reaches the torque T1 described above to the time when the input torque reaches the torque T2 described above and the third stopper 23 is actuated, the first inner springs SP11 and the first outer springs SP21 act in parallel to damp (absorb) the fluctuation of the torque transferred to the driving member 11.
In the damper apparatus 10, while the deflections of all the springs SP11 to SPm are permitted, the force applied to the first spring abutment portions 141c of the second intermediate member 14 from the first and second outer springs SP21 and SP22 may be opposite to the force applied to the second spring abutment portions 141d of the second intermediate member 14 from the intermediate springs SPm. Thus, when the first spring abutment portions are formed on one of the first and second annular members 141 and 142 of the second intermediate member 14 and the second spring abutment portions are formed on the other, shear forces acting on coupling portions of the first and second annular members 141 and 142 increase, and the durability of the second intermediate member 14 may decrease. When the first and second spring abutment portions 141c and 141d are provided on the first annular member 141 (single member) of the second intermediate member 14 as described above, the first annular member 141 can receive the two forces acting in opposite directions. Thus, the shear forces acting on the coupling portions (around the rivets) of the first and second annular members 141 and 142 can be reduced as compared to the case where the first spring abutment portions are formed on one of the first and second annular members 141 and 142 and the second spring abutment portions are formed on the other. As a result, it is possible to further improve the durability of the coupling portions of the first and second annular members 141 and 142 and furthermore the durability of the second intermediate member 14 to which the torque is transferred from the first outer springs SP21 having a larger share of the torque than that of the first inner springs SP11.
Similarly, in the damper apparatus 10, while the deflections of all the springs SP11 to SPm are permitted, the force applied to the first intermediate member 12 from the first and second inner springs SP11 and SP12 may be opposite to the force applied to the first intermediate member 12, that is, the second plate member 122 from the intermediate springs SPm. When the outer abutment portions 122d are provided on the second plate member 122 including the coupling abutment portions 122c, the second plate member 122 (single member) can substantially receive the two forces acting in opposite directions. Thus, it is possible to reduce the shear forces acting on fitting portions (opening portions 121h and protruding portions 122p) of the first and second plate members 121 and 122. Accordingly, it is possible to further improve the durability of the fitting portions of the spring abutment portions 121c of the first plate member 121 and the coupling abutment portions 122c of the second plate member 122 and furthermore the durability of the first intermediate member 12.
The description of the designing procedure of the damper apparatus 10 is continued.
As described above, in the damper apparatus 10, when the deflections of all of the first and second inner springs SP11 and SP12, the first and second outer springs SP21 and SP22, and the intermediate springs SPm are permitted, the torque (average torque) is transferred between the driving member 11 and the driven member 16 via all the springs SP11 to SPm. The inventors have extensively conducted researches and analyses into the damper apparatus 10 having the complicated torque transfer paths that are not provided in series or in parallel. As a result, the inventors have found that the damper apparatus 10 has two natural frequencies as a whole when the deflections of all the springs SP11 to SPm are permitted. According to the researches and analyses conducted by the inventors, also in the damper apparatus 10, when resonance occurs at a smaller one of the two natural frequencies (natural frequency on a low speed rotation side (low frequency side)) in accordance with the frequency of the vibration transferred to the driving member 11 (in this embodiment, resonance of the first intermediate member 12 when the first and second intermediate members 12 and 14 vibrate in the same phase), a phase of the vibration transferred from the second inner springs SP12 to the driven member 16 deviates from a phase of the vibration transferred from the second outer springs SP22 to the driven member 16. Therefore, as the rotation speed of the driving member 11 increases after the resonance occurs at the smaller one of the two natural frequencies, one of the vibration transferred from the second inner springs SP12 to the driven member 16 and the vibration transferred from the second outer springs SP22 to the driven member 16 cancels out at least a part of the other.
Based on the findings described above, the inventors have formulated an equation of motion as represented by Expression (1) below regarding a vibration system including the damper apparatus 10 in a state in which the torque is transferred from the engine (internal combustion engine) EG to the driving member 11 through the execution of the lock-up. In Expression (1), “J1” represents a moment of inertia of the driving member 11, “J21” represents a moment of inertia of the first intermediate member 12, J22” represents a moment of inertia of the second intermediate member 14, and “J3” represents a moment of inertia of the driven member 16. Further, “θ1” represents a torsion angle of the driving member 11, “θ21” represents a torsion angle of the first intermediate member 12, “θ22” represents a torsion angle of the second intermediate member 14, and “θ3” represents a torsion angle of the driven member 16. Still further, “k1” represents a combined spring constant of the plurality of first inner springs SP11 acting in parallel between the driving member 11 and the first intermediate member 12, “k2” represents a combined spring constant of the plurality of second inner springs SP12 acting in parallel between the first intermediate member 12 and the driven member 16, k3” represents a combined spring constant of the plurality of first outer springs SP21 acting in parallel between the driving member 11 and the second intermediate member 14, k4” represents a combined spring constant of the plurality of second outer springs SP22 acting in parallel between the second intermediate member 14 and the driven member 16, “k5” represents a combined spring constant (stiffness) of the plurality of intermediate springs SPm acting in parallel between the first intermediate member 12 and the second intermediate member 14, kR” represents a stiffness, that is, a spring constant in the transmission TM, drive shafts, and the like that are arranged in a range from the driven member 16 to wheels of the vehicle, and “T” represents an input torque transferred from the engine EG to the driving member 11.
The inventors have assumed that the input torque T periodically vibrates as represented by Expression (2) below, and also assumed that the torsion angle θ1 of the driving member 11, the torsion angle θ21 of the first intermediate member 12, the torsion angle θ22 of the second intermediate member 14, and the torsion angle θ3 of the driven member 16 periodically respond (vibrate) as represented by Expression (3) below. In Expressions (2) and (3), “ω” represents an angular frequency in the periodic fluctuation (vibration) of the input torque T. In Expression (3), “Θ1” represents an amplitude of the vibration (vibration amplitude, that is, maximum torsion angle) of the driving member 11 that occurs along with the transfer of the torque from the engine EG, “Θ21” represents an amplitude of the vibration (vibration amplitude) of the first intermediate member 12 that occurs along with the transfer of the torque from the engine EG to the driving member 11, “Θ22” represents an amplitude of the vibration (vibration amplitude) of the second intermediate member 14 that occurs along with the transfer of the torque from the engine EG to the driving member 11, and “Θ3” represents an amplitude of the vibration (vibration amplitude) of the driven member 16 that occurs along with the transfer of the torque from the engine EG to the driving member 11. Under those assumptions, Expressions (2) and (3) are substituted into Expression (1), and “sin ωt” is cleared from both sides. Accordingly, an identity of Expression (4) below can be yielded.
The inventors have focused attention on the fact that, when the vibration amplitude Θ3 of the driven member 16 in Expression (4) is zero, the vibration from the engine EG is damped by the damper apparatus 10 and therefore the vibration is not theoretically transferred to the transmission TM, the drive shafts, and the like that are provided at a stage subsequent to the driven member 16. From this viewpoint, the inventors have solved the identity of Expression (4) in terms of the vibration amplitude Θ3, and have set Θ3=0, thereby yielding a conditional expression represented by Expression (5) below. When the relationship of Expression (5) holds, the vibrations from the engine EG that are transferred from the driving member 11 to the driven member 16 via the first, second, and third torque transfer paths P1, P2, and P3 are canceled out, and the vibration amplitude Θ3 of the driven member 16 is theoretically zero.
The analysis results described above demonstrate that, in the damper apparatus 10 having the structure described above, an anti-resonance point A at which the vibration amplitude Θ3 (torque fluctuation) of the driven member 16 is theoretically zero can be set as illustrated in
Under the assumption that the torsion angle θ1 of the driving member 11 and the torsion angle θ2 of the driven member 16 are zero and displacements of the driving member 11 and the driven member 16 are both zero, Expression (1) can be transformed into Expression (7) below. Under the assumption that the first and second intermediate members 12 and 14 harmonically vibrate as represented by Expression (8) below, Expression (8) is substituted into Expression (7), and “sin ωt” is cleared from both sides. Accordingly, an identity of Expression (9) below can be yielded.
When the first and second intermediate members 12 and 14 harmonically vibrate, the amplitudes Θ21 and Θ22 are not both zero. Therefore, the determinant of the square matrix on the left-hand side of Expression (9) is zero, and a conditional expression of Expression (10) below should hold. Expression (10) is a quadratic equation regarding square values ω2 of two natural angular frequencies of the damper apparatus 10. Thus, two natural angular frequencies ω1 and ω2 of the damper apparatus 10 are represented as in Expressions (11) and (12) below, and ω1<ω2 holds. As a result, when “f21” represents a frequency of resonance that generates the resonance point A (resonance point R1), that is, a natural frequency of the first intermediate member 12, and “f22” represents a frequency of resonance that occurs on a higher speed rotation side than the anti-resonance point A (resonance point R2), that is, a natural frequency of the second intermediate member 14, the natural frequency f21 on the low speed rotation side (low frequency side) is represented by Expression (13) below, and the natural frequency f22 (f22>f21) on the high speed rotation side (high frequency side) is represented by Expression (14) below.
An equivalent stiffness keq of the damper apparatus 10 when the deflections of all the springs SP11 to SPm are permitted can be determined as follows. That is, under the assumption that a constant input torque (static external force) represented by T=T0 is transferred to the driving member 11 and a relationship of balance as represented by Expression (15) below holds, T=T0 and Expression (15) are substituted into Expression (1), and accordingly an identity of Expression (16) below can be yielded.
Among the torque T0, the equivalent stiffness keq of the damper apparatus 10, the vibration amplitude (torsion angle) Θ1 of the driving member 11, and the vibration amplitude (torsion angle) Θ3 of the driven member 16, a relationship of T0=keq·(Θ1−Θ3) holds. When the identity of Expression (16) is solved in terms of the vibration amplitudes (torsion angles) Θ1 and Θ3, “Θ1−Θ3” is represented by Expression (17) below. Based on T0=keq·(Θ1−Θ3) and Expression (17), the equivalent stiffness keq of the damper apparatus 10 is represented by Expression (18) below.
When only the combined spring constant (stiffness) k1 of the first inner springs (first elastic bodies) SP11 is changed while the combined spring constants k2, k3, k4, and k5 and the moments of inertia J21 and J22 of the damper apparatus 10 are set to constant values, as illustrated in
Also when only the combined spring constant (stiffness) k2 of the second inner springs (second elastic bodies) SP12 is changed while the combined spring constants k1, k3, k4, and k5 and the moments of inertia J21 and J22 of the damper apparatus 10 are set to constant values, as illustrated in
When only the combined spring constant (stiffness) k3 of the first outer springs (third elastic bodies) SP21 is changed while the combined spring constants k1, k2, k4, and k5 and the moments of inertia J21 and J22 of the damper apparatus 10 are set to constant values, as illustrated in
Also when only the combined spring constant (stiffness) k4 of the second outer springs (fourth elastic bodies) SP22 is changed while the combined spring constants k1, k2, k3, and k5 and the moments of inertia J21 and J22 of the damper apparatus 10 are set to constant values, as illustrated in
When only the combined spring constant (stiffness) k5 of the intermediate springs (fifth elastic bodies) SPm is changed while the combined spring constants k1, k2, k3, and k4 and the moments of inertia J21 and J22 of the damper apparatus 10 are set to constant values, as illustrated in
When only the moment of inertia J2, of the first intermediate member 12 is changed while the combined spring constants k1, k2, k3, k4, and k5 and the moment of inertia J22 of the second intermediate member 14 of the damper apparatus 10 are set to constant values, as illustrated in
As can be understood from the analysis results described above, the natural frequency f21 on the low speed rotation side (see Expression (13)) and the frequency fa at the anti-resonance point A (see Expression (6)) can further be reduced by reducing the stiffness of the intermediate spring SPm (reducing the spring constant km and the combined spring constant K5). The difference between the natural frequency f21 on the low speed rotation side and the frequency fa at the anti-resonance point A (fa−f21) can further be increased by conversely increasing the stiffness of the intermediate spring SPm (increasing the spring constant km and the combined spring constant K5). Even when the stiffness of the intermediate spring SPm is reduced (the spring constant km and the combined spring constant K5 are reduced), the equivalent stiffness keq does not decrease significantly. Thus, in the damper apparatus 10, the natural frequency f21 on the low speed rotation side and the frequency fa at the anti-resonance point A can appropriately be set by adjusting the stiffness of the intermediate spring SPm (spring constant km and combined spring constant K5) while appropriately keeping the equivalent stiffness keq in accordance with the maximum torque input to the driving member 11 and suppressing an increase in the weights, that is, the moments of inertia J21 and J22 of the first and second intermediate members 12 and 14. Further, the natural frequency f21 on the low speed rotation side and the frequency fa at the anti-resonance point A can further be reduced by reducing the stiffnesses of the first and second inner springs SP11 and SP12 (reducing the spring constants k11 and k12 and the combined spring constants K1 and K2). Still further, the frequency fa at the anti-resonance point A can further be reduced by increasing the stiffnesses of the first and second outer springs SP21 and SP22 (increasing the spring constants k21 and k22 and the combined spring constants K3 and K4).
In the vehicle on which the engine (internal combustion engine) EG is mounted as a source of traveling power, the power transfer efficiency between the engine EG and the transmission TM is improved by further reducing a lock-up rotation speed Nlup and mechanically transferring the torque from the engine EG to the transmission TM at an early stage. Thus, the fuel efficiency of the engine EG can further be improved. In a low rotation speed range that is about 500 rpm to 1500 rpm and may be a range in which the lock-up rotation speed Nlup is set, the vibration transferred from the engine EG to the driving member 11 via the lock-up clutch increases. In particular, the vibration level remarkably increases in a vehicle on which an engine is mounted with a small number of cylinders, such as a three-cylinder or four-cylinder engine. In order to prevent a significant vibration from being transferred to the transmission TM or the like during or immediately after the execution of the lock-up, it is necessary to further reduce, in a rotation speed range in the vicinity of the lock-up rotation speed Nlup, the vibration level of the entire damper apparatus 10 (driven member 16) that transfers the torque (vibration) from the engine EG to the transmission TM in a state in which the lock-up is executed.
In view of the above, the inventors have structured the damper apparatus 10 such that the anti-resonance point A described above is formed when the rotation speed of the engine EG falls within the range of 500 rpm to 1500 rpm (expected range in which the lock-up rotation speed Nlup is set) based on the lock-up rotation speed Nlup defined for the lock-up clutch 8. A rotation speed Nea of the engine EG corresponding to the frequency fa at the anti-resonance point A is represented by Nea=(120/n)·fa, where “n” represents the number of cylinders of the engine internal combustion engine) EG. Thus, in the damper apparatus 10, the combined spring constant k1 of the plurality of first inner springs SP11, the combined spring constant k2 of the plurality of second inner springs SP12, the combined spring constant k3 of the plurality of first outer springs SP21, the combined spring constant k4 of the plurality of second outer springs SP22, the combined spring constant k5 of the plurality of intermediate springs SPm, the moment of inertia J21 of the first intermediate member 12 (the moment of inertia of the turbine runner 5 or the like that is coupled so as to rotate together is taken into consideration (added as a sum); the same applies hereinafter), and the moment of inertia J22 of the second intermediate member 14 are selected and set so as to satisfy Expression (19) below. That is, in the damper apparatus 10, the spring constants k11, k12, k21, k22, and km of the springs SP11 to SPm and the moments of inertia J21 and J22 of the first and second intermediate members 12 and 14 are selected and set based on the frequency fa at the anti-resonance point A (and the lock-up rotation speed Nlup).
As described above, the anti-resonance point A at which the vibration amplitude Θ3 of the driven member 16 can theoretically be set to zero (the vibration can further be reduced) is set within the low rotation speed range of 500 rpm to 1500 rpm (expected range in which the lock-up rotation speed Nlup is set). Thus, as illustrated in
When the damper apparatus 10 is structured so as to satisfy Expression (19) above, the spring constants k11, k12, k21, k22, and km and the moments of inertia J21 and J22 are preferably selected and set so that the frequency of the resonance that generates the anti-resonance point A (see the resonance point R1 in
That is, in the damper apparatus 10, the spring constant km of the intermediate spring SPm and the spring constants k1 and k12 of the first and second inner springs SP11 and SP12 are defined as small values so that the natural frequency f21 on the low speed rotation side and the frequency fa at the anti-resonance point A are smaller. Further, the spring constants k21 and k22 of the first and second outer springs SP21 and SP22 are defined as large values so that the natural frequency f21 on the low speed rotation side is smaller. Thus, the natural frequency f21 on the low speed rotation side and the frequency fa at the anti-resonance point A are smaller. Accordingly, the start point of a rotation speed band (frequency band) in which one of the vibration transferred from the second inner springs SP12 to the driven member 16 and the vibration transferred from the second outer springs SP22 to the driven member 16 cancels out at least a part of the other can be set to a lower speed rotation side (lower frequency side). By setting the start point of the rotation speed band to the low speed rotation side, the rotation speed (frequency) at which the phase of the vibration transferred from the second inner springs SP12 to the driven member 16 deviates by 180 degrees from the phase of the vibration transferred from the second outer springs SP22 to the driven member 16 can also be set to the low speed rotation side. As a result, the lock-up is permitted at an even lower rotation speed, and the vibration damping performance in the low rotation speed range can further be improved.
In the damper apparatus 10, as illustrated in
In order to further improve the vibration damping performance of the damper apparatus 10 in the vicinity of the lock-up rotation speed Nlup, it is necessary to separate the lock-up rotation speed Nlup from the rotation speed of the engine EG corresponding to the resonance point R2 to the extent possible. Therefore, when the damper apparatus 10 is structured so as to satisfy Expression (19), the spring constants k1, k2, k3, k4, and k5 and the moments of inertia J21 and J22 are preferably selected and set so as to satisfy Nlup≤(120/n)·fa (=Nea). Thus, the lock-up can be executed by the lock-up clutch 8 while satisfactorily suppressing the transfer of the vibration to the input shaft IS of the transmission TM. In addition, the vibration from the engine EG can excellently be damped by the damper apparatus 10 immediately after the execution of the lock-up.
By designing the damper apparatus 10 based on the frequency fa at the anti-resonance point A as described above, the vibration damping performance of the damper apparatus 10 can excellently be improved. The researches and analyses conducted by the inventors demonstrate that, when the lock-up rotation speed Nlup is defined as a value of, for example, around 1000 rpm, excellent results are obtained in practical use by structuring the damper apparatus 10 so as to satisfy, for example, 900 rpm≤(120/n)·fa≤1200 rpm.
As can be understood from Expressions (13) and (14), the two natural frequencies f21 and f22 of the damper apparatus 10 are influenced by the moments of inertia J21 and J22 of both of the first and second intermediate members 12 and 14. That is, in the damper apparatus 10, the first intermediate member 12 and the second intermediate member 14 are coupled to each other via the intermediate springs SPm. Therefore, forces from the intermediate springs SPm (see outline arrows in
In the damper apparatus 10, the two natural frequencies f21 and f22 are influenced by the moments of inertia J21 and J22 of both of the first and second intermediate members 12 and 14. By adjusting the moments of inertia J21 and J22 of the first and second intermediate members 12 and 14, the natural frequency f21 on the low speed rotation side (resonance point R1) can easily be shifted to a lower speed rotation side of the non-lock-up range as compared to the damper apparatus of the comparative example described above while the frequency fa at the anti-resonance point A is set approximately equal to a frequency fa′ at an anti-resonance point of the damper apparatus of the comparative example as illustrated in
The analyses conducted by the inventors prove that the vibrations transferred from the first, second, and third torque transfer paths P1, P2, and P3 described above to the driven member 16 are easily canceled out by coupling the first and second intermediate members 12 and 14 to each other via the intermediate springs SPm and causing both the vibrations to interact with each other, whereby an actual vibration amplitude of the driven member 16 in the vicinity of the anti-resonance point A can further be reduced and a difference in the torque amplitude (torque fluctuation) between the second inner springs SP12 and the second outer springs SP22 can be reduced (both the torque amplitudes can be made closer). Thus, in the damper apparatus 10, the lock-up (coupling between the engine EG and the driving member 11) can be permitted at a lower rotation speed, and the vibration damping performance in the low rotation speed range in which the vibration from the engine EG is likely to increase can further be improved.
When k5=0 is set in Expression (13) above, a natural frequency f21′ of a first intermediate member of the damper apparatus of the comparative example from which the intermediate springs SPm are omitted is represented by Expression (20) below. When k5=0 is set in Expression (14) above, a natural frequency f22′ of a second intermediate member of the damper apparatus of the comparative example is represented by Expression (21) below. As can be understood from Expressions (20) and (21), in the damper apparatus of the comparative example, the natural frequency f21′ of the first intermediate member is not influenced by the moment of inertia J22 of the second intermediate member, and the natural frequency f22′ of the second intermediate member is not influenced by the moment of inertia J21 of the first intermediate member. In this regard, it is understood that, in the damper apparatus 10, the degrees of freedom in terms of setting of the natural frequencies f21 and f22 of the first and second intermediate members 12 and 14 can be improved as compared to the damper apparatus of the comparative example.
When k5=0 is set in Expression (6) above, the frequency fa′ at the anti-resonance point of the damper apparatus of the comparative example is represented by Expression (22) below. Comparing Expression (6) and Expression (22), when the spring constants k1, k2, k3, and k4 and the moments of inertia J21 and J22 are the same, the frequency fa′ at the anti-resonance point of the damper apparatus of the comparative example is smaller than the frequency fa at the anti-resonance point A of the damper apparatus 10. In the damper apparatus 10, the frequency fa can easily be set approximately equal to the frequency fa′ at the anti-resonance point of the damper apparatus of the comparative example (see the dashed line in
In the damper apparatus 10 described above, the first and second outer springs SP21 and SP22 corresponding to the second intermediate member 14 having a natural frequency larger than that of the first intermediate member 12 are arranged radially outward of the first and second inner springs SP11 and SP12 corresponding to the first intermediate member 12. That is, the average attachment radius ro of the first and second outer springs SP21 and SP22 is larger than the average attachment radius ri of the first and second inner springs SP11 and SP12 corresponding to the first intermediate member 12. Thus, the torsion angles (strokes) of the first and second outer springs SP21 and SP22 having high stiffnesses can further be increased. Accordingly, the stiffnesses of the first and second outer springs SP21 and SP22 can be reduced while permitting the transfer of a large torque to the driving member 11. As a result, the equivalent stiffness keq of the damper apparatus 10 can further be reduced, and the resonance of the entire vibration system including the damper apparatus 10, that is, the resonance caused by the vibration between the entire damper apparatus 10 and the drive shafts of the vehicle (resonance caused by the vibration that occurs between the driving member and the drive shafts) can be shifted to a lower speed rotation side (lower frequency side). Thus, in the damper apparatus 10, the vibration damping performance can excellently be improved such that the frequency at the anti-resonance point A described above is made closer to the frequency of the resonance of the entire vibration system.
In the damper apparatus 10 of the starting apparatus 1, the first and second outer springs SP21 and SP22 (third and fourth elastic bodies) are arranged radially outward of the first and second inner springs SP11 and SP12 (first and second elastic bodies) in the radial direction of the damper apparatus 10. The intermediate springs SPm are arranged radially outward of the first and second inner springs SP11 and SP12 with distances from the first and second outer springs SP21 and SP22 in the axial direction (so as to be closer to the turbine runner 5). That is, when the starting apparatus 1 is cut along a plane including the central axis CA, the first and second inner springs SP11 and SP12, the first and second outer springs SP21 and SP22, and the intermediate springs SPm are included in a region having a shape of a triangle (inverted triangle) defined between the turbine runner 5 and the lock-up clutch 8 (first and second friction engagement plates 83 and 84 serving as the friction engagement portions) in the axial direction such that a vertex opposite to the shortest side is located on the central axis CA side. More specifically, as illustrated in
Thus, it is possible to increase the degrees of freedom in terms of setting of the stiffnesses, the numbers of arrangement, the torsion angles (strokes), and the like of the first and second inner springs SP11 and SP12, the first and second outer springs SP21 and SP22, and the intermediate springs SPm, and to suppress the increase in the size of the starting apparatus 1 along with the arrangement of the intermediate springs SPm by effectively using the space in the starting apparatus 1. As a result, the vibration damping performance of the damper apparatus 10 can further be improved by easily and appropriately setting the two natural frequencies described above (natural frequencies f21 and f22 of the first and second intermediate members 12 and 14) while suppressing the increase in the size of the starting apparatus 1. In the damper apparatus 10, the intermediate springs SPm may be arranged between the first and second outer springs SP21 and SP22 and the first and second inner springs SP11 and SP12 in the radial direction of the damper apparatus 10. In this case, the intermediate springs SPm may be arranged so as to partially overlap at least one of the first and second outer springs SP21 and SP22 and at least one of the first and second inner springs SP11 and SP12 in the axial direction as viewed in the radial direction.
In the damper apparatus 10, the first intermediate member 12 includes the first and second plate members 121 and 122 that are two members coupled to each other. The coupling abutment portions 122c (first abutment portions) each abutting against the ends of the first and second inner springs SP11 and SP12 between the first and second inner springs SP11 and SP12 and the outer abutment portions 122d (second abutment portions) each abutting against the end of the intermediate spring SPm are both formed on the second plate member 122 that is one of the two members. Similarly, the second intermediate member 14 of the damper apparatus 10 includes the first and second annular members 141 and 142 that are two members coupled to each other. The first spring abutment portions 141c (first abutment portions) each abutting against the ends of the first and second outer springs SP21 and SP22 between the first and second outer springs SP21 and SP22 and the second spring abutment portions 141d (second abutment portions) each abutting against the end of the intermediate spring SPm are both formed on the first annular member 141 that is one of the two members. Thus, it is possible to reduce the shear forces acting on the fitting portions of the spring abutment portions 121c of the first plate member 121 and the coupling abutment portions 122c of the second plate member 122 and on the coupling portions of the first and second annular members 141 and 142. Accordingly, it is possible to further improve the durability of the fitting portions and the coupling portions and furthermore the durability of the first and second intermediate members 12 and 14.
In the damper apparatus 10, both of the spring abutment portion 121c of the first plate member 121 that extends in the radial direction of the damper apparatus 10 and the coupling abutment portion 122c of the second plate member 122 that extends in the axial direction of the damper apparatus 10 abut against the ends of the first and second inner springs SP11 and SP12 between the first and second inner springs SP11 and SP12. Thus, the first and second inner springs SP11 and SP12 can appropriately be pressed by the first intermediate member 12 so as to extend and contract along the axis center. The inner spring abutment portions 111ci of the driving member 11 (input plate 111) each abutting against the end of the first or second inner spring SP11 or SP12 are arranged between the first and second output plates 161 and 162 of the driven member 16 in the axial direction so as to extend in the radial direction and to be arrayed in the circumferential direction together with the spring abutment portions 121c of the first intermediate member 12. Thus, the first inner springs SP11 can appropriately be extended and contracted between the driving member 11 and the first intermediate member 12, and the second inner springs SP12 can appropriately be extended and contracted between the first intermediate member 12 and the driven member 16. In addition, in the damper apparatus 10, the ends of the first and second inner springs SP11 and SP12 are supported from the radially outer side by the radial support portions 121r of the first plate member 121. Thus, it is possible to reduce the frictional forces generated between the first and second inner springs SP11 and SP12 and, for example, the spring support portions 161b and 162b of the first and second output plates 161 and 162 that are located radially outward of the first and second inner springs SP11 and SP12. Accordingly, it is possible to reduce the hysteresis in the first torque transfer path P1 due to the frictional forces. As a result, the vibration damping performance of the damper apparatus 10 can further be improved.
In the damper apparatus 10, the moment of inertia J21 of the first intermediate member 12 (first and second plate members 121 and 122) is set larger than the moment of inertia J22 of the second intermediate member 14. Thus, the natural frequency f21 on the low frequency side is further reduced. Accordingly, the resonance point of the first intermediate member 12 can be set to a lower speed rotation side (lower frequency side). In addition, the first intermediate member 12 is coupled to the turbine runner 5 so as to rotate together with the turbine runner 5. Thus, a substantial moment of inertia of the first intermediate member 12 (sum of the moments of inertia of the first and second plate members 121 and 122, the turbine runner 5, the turbine hub 52, and the like) can further be increased. Instead of coupling the turbine runner 5 to the first intermediate member 12, that is, the second plate member 122, a weight (dedicated weight) other than the turbine runner may be coupled.
In the damper apparatus 10 described above, the natural frequency of the second intermediate member 14 corresponding to the first and second outer springs SP21 and SP22 arranged radially outward of the first and second inner springs SP11 and SP12 may be set smaller than the natural frequency of the first intermediate member 12. That is, the natural frequency of the second intermediate member 14 may be defined based on Expression (13) above, and the natural frequency of the first intermediate member 12 may be defined based on Expression (14) above. In this case, it is appropriate that the smaller one of the spring constants k21 and k22 of the first and second outer springs SP21 and SP22 be set smaller than the smaller one of the spring constants k11 and k12 of the first and second inner springs SP11 and SP12. That is, in this case, it is appropriate that the spring constants k11, k12, k21, and k22 be selected so as to satisfy relationships of k21≠k11 and k21/k11≠k22/k12. More specifically, it is appropriate that the spring constants k11, k12, k21, k22, and km be selected so as to satisfy relationships of k21/k11<k22/k12 and k21<km<k22<k12<k11.
In the damper apparatus 10 structured as described above, the average attachment radius ro of the first and second outer springs SP21 and SP22 corresponding to the second intermediate member 14 having a natural frequency smaller than that of the first intermediate member 12 is larger than the average attachment radius ri of the first and second inner springs SP11 and SP12. Thus, it is possible to further increase the moment of inertia J22 of the second intermediate member 14, and to further reduce the stiffnesses of the first and second outer springs SP21 and SP22. In this case, the first and second outer springs SP21 and SP22 having low stiffnesses and relatively small weights are arranged on the outer peripheral side of the damper apparatus 10, and the first and second inner springs SP11 and SP12 having high stiffnesses and relatively large weights are arranged on the central axis CA side of the damper apparatus 10. Thus, the hysteresis of the first and second outer springs SP21 and SP22 on the outer peripheral side can be reduced by reducing the weights of the first and second outer springs SP21 and SP22 along with the reduction in the stiffnesses. Further, the hysteresis of the first and second inner springs SP11 and SP12 on the inner peripheral side can be reduced by reducing a centrifugal force acting on the first and second inner springs SP11 and SP12. Thus, in the damper apparatus 10, the frictional force generated between the springs SP11, SP12, SP21, and SP22 and the corresponding rotational elements due to the centrifugal force is reduced. Accordingly, the hysteresis of the entire damper apparatus 10 can further be reduced. As a result, in the damper apparatus 10, the vibration damping performance can excellently be improved such that the frequency at the anti-resonance point A described above is made closer to the frequency of the vibration (resonance) to be damped.
In the damper apparatus 10 described above, the spring constant K21 of the first outer spring SP21 is larger than the spring constant K22 of the second outer spring SP22 (k22<k21). The present disclosure is not limited to this case. That is, in order to facilitate the designing of the damper apparatus 10, specifications such as the spring constant K21, the coil diameter, and the axial length of the first outer spring SP21 may be set identical to specifications such as the spring constant K22, the coil diameter, and the axial length of the second outer spring SP22 (k21=k22). Similarly, specifications such as the spring constant K11, the coil diameter, and the axial length of the first inner spring SP11 may be set identical to specifications such as the spring constant K12, the coil diameter, and the axial length of the second inner spring SP12 (k11=k12). When the natural frequency of the second intermediate member 14 is smaller than the natural frequency of the first intermediate member 12, the spring constants k11, k12, k21, and k22 may be selected so as to satisfy a relationship of k21<k22<k12=k11.
In the damper apparatus 10, the spring constant km of the intermediate spring SPm may be defined as being smaller than the spring constants k11, k12, k21, and k22 of the first and second inner springs SP11 and SP12 and the first and second outer springs SP21 and SP22. That is, as described above, the natural frequency f21 on the low speed rotation side (low frequency side) and the frequency fa at the anti-resonance point A decrease as the combined spring constant k5 of the intermediate springs SPm decreases (see
In the damper apparatus 10, the spring constant km of the intermediate spring SPm may be defined as being larger than the spring constants k11, k12, k21, and k22 of the first and second inner springs SP11 and SP12 and the first and second outer springs SP21 and SP22. That is, as described above, the difference between the natural frequency f21 on the low speed rotation side (low frequency side) and the frequency fa at the anti-resonance point A (fa−f21) increases as the combined spring constant k5 of the intermediate springs SPm increases (see
In this case, it is appropriate that the spring constants k11, k12, k21, and k22 of the first and second inner springs SP11 and SP12 and the first and second outer springs SP21 and SP22 be adjusted so that the natural frequency f21 and the frequency fa at the anti-resonance point A are further reduced and the difference therebetween (fa−f21) is further increased. It is advantageous that this structure be applied to a damper apparatus in which the maximum torque input to the driving member 11 is relatively small and the required equivalent stiffness keq is relatively low from the viewpoint of ease of numerical value setting for the spring constants k11, k12, k21, and k22 that is made in order to further reduce the natural frequency f21 and the frequency fa at the anti-resonance point A. Also in this case, it is appropriate that the spring constants k11, k12, k21, and k22 of the first and second inner springs SP11 and SP12 and the first and second outer springs SP21 and SP22 satisfy at least the relationships of k11≠k2, and k11/k21≠k12/k22.
When the damper apparatus 10 includes an even number of intermediate springs SPm, two intermediate springs SPm may be supported from both sides in the circumferential direction by a pair of abutment portions provided on one of the first and second intermediate members 12 and 14, and an abutment portion provided on the other one of the first and second intermediate members 12 and 14 may abut against the ends of the two intermediate springs SPm between the two intermediate springs SPm.
In addition to the first, second, and third torque transfer paths P1, P2, and P3, the damper apparatus 10 may further include, for example, at least one torque transfer path provided in parallel to the first and second torque transfer paths P1 and P2. Further, at least one set of an intermediate member and springs (elastic bodies) may be added to, for example, at least one of the first and second torque transfer paths P1 and P2 of the damper apparatus 10.
In the starting apparatus 1, when slip control is executed so that an actual slip speed (actual rotation speed difference) between the engine EG and the input shaft of the transmission TM (driving member 11) is caused to coincide with a target slip speed, the frequency fa at the anti-resonance point A described above may be caused to coincide with a frequency fs of a shudder that occurs when the slip control is executed, or may be set to a value in the vicinity of the frequency fs of the shudder. Thus, it is possible to further reduce the shudder that occurs when the slip control is executed. When “Jpd” represents a moment of inertia of the lock-up piston 80 and the driving member 11 that rotate together, the frequency fs of the shudder can be represented by fs=1/2π·√(keq/Jpd) by using the moment of inertia Jpd and the equivalent stiffness keq of the damper apparatus 10.
Unillustrated spring seats may be attached to the ends of the springs SP11 to SPm described above. That is, the “abutment portion (spring abutment portion)” of the damper apparatus 10 may be a portion abutting against the spring seat that is substantially a part of the springs SP11 to SPm. The “abutment portion” of the damper apparatus 10 may also be a “torque transfer portion” configured to exchange a torque with a corresponding spring (elastic body) (the same applies hereinafter).
The starting apparatus 1B illustrated in
As illustrated in
The lock-up piston 80B includes a spring support portion 80a formed on an outer peripheral portion, and a plurality of (for example, three in this embodiment) unillustrated spring abutment portions (elastic body abutment portions). As in the illustration, the spring support portion 81a is arranged in the outer peripheral region of the fluid chamber 9, and supports (guides) the outer peripheral portions, the lateral portions on the front cover 3 side (engine side) (lateral portions on the left side in
The first intermediate member 12 of the damper apparatus 10B is basically structured similarly to the first intermediate member 12 of the damper apparatus 10 described above, and includes the first plate member 121 and the second plate member 122. The second intermediate member 14 of the damper apparatus 10B is basically structured similarly to the second intermediate member 14 of the damper apparatus 10 described above, and includes the first and second annular members 141 and 142. The second intermediate member 14 of the damper apparatus 10B also has a moment of inertia smaller than that of the first intermediate member 12. The driven member 16 of the damper apparatus 10B is basically structured similarly to the driven member 16 of the damper apparatus 10 described above, and includes the first and second output plates 161 and 162. As in the illustration, the driven member 16 of the damper apparatus 10B is formed so as not to interfere with the plurality of rivets that couple the lock-up piston 80B and the input plate 111B to each other.
Also in the damper apparatus 10B structured as described above, the first and second inner springs SP11 and SP12, the first and second outer springs SP21 and SP22, and the intermediate springs SPm are basically arranged in the fluid chamber 9 similarly to the damper apparatus 10. Further, the first and second intermediate members 12 and 14 of the damper apparatus 10B are basically structured similarly to those of the damper apparatus 10 described above. Thus, the starting apparatus 1B and the damper apparatus 10B can also attain actions and effects similar to those of the starting apparatus 1 and the damper apparatus 10.
In the damper apparatus 10B, the first and second inner springs SP11 and SP12 are arranged on an inner side in the radial direction with respect to the friction engagement portion, that is, the friction material 88 of the lock-up clutch 8B, and the first and second outer springs SP21 and SP22 are arranged so as to at least partially overlap the friction material 88 (friction engagement portion) in the radial direction as viewed in the axial direction. Thus, the vibration damping performance of the damper apparatus 10B can further be improved by increasing the degrees of freedom in terms of setting of the spring constants k21 and k22, the numbers of arrangement, the torsion angles (strokes), and the like of the first and second outer springs SP21 and SP22 while further reducing the axial length of the damper apparatus 10B and furthermore the axial length of the starting apparatus 1B.
The damper apparatus 10X illustrated in
The first intermediate member 12X of the damper apparatus 10X includes a first plate member 121X and a second plate member 122X. Similarly to the first plate member 121 described above, the first plate member 121X includes the spring abutment portions 121c each extending in a radial direction of the damper apparatus 10X between the first and second inner springs SP11 and SP12 and abutting against the ends of those first and second inner springs SP11 and SP12. Similarly to the second plate member 122 described above, the second plate member 122X includes the protruding portions 122p fitted (coupled) to the spring abutment portions 121c of the first plate member 121X, and the coupling abutment portions 122c each abutting against the ends of the first and second inner springs SP11 and SP12 between the first and second inner springs SP11 and SP12. The second plate member 122X is coupled (fixed) to the turbine runner 5 that is a mass so as to rotate together with the turbine runner 5. Thus, in the damper apparatus 10X in which the turbine runner 5 that is a mass is coupled to the first intermediate member 12X, the first and second inner springs SP11 and SP12 can appropriately be pressed by the first intermediate member 12X, and the assembling workability can be secured satisfactorily.
In the damper apparatus 10X, it is understood that the outer abutment portions 122d of the second plate member 122 described above are omitted from the second plate member 122X and the second spring abutment portions 141d of the second intermediate member 14 described above are omitted from the second intermediate member 14X. In the damper apparatus 10X, the second intermediate member 14X is rotatably supported by the second plate member 122X or by a member other than the second plate member 122X. The turbine runner 5 that is a mass may be coupled to the second intermediate member 14X in place of the first intermediate member 12X. In this case, it is appropriate that the second intermediate member 14X include first and second plate members as described above.
In the damper apparatus 10X, the spring constants (stiffnesses) of the springs SP11, SP12, SP21, and SP22 may be defined as appropriate. Thus, in the damper apparatus 10X, the smaller one of the spring constants k11 and k12 of the first and second inner springs SP11 and SP12 may be defined as being smaller than the smaller one of the spring constants k21 and k22 of the first and second outer springs SP21 and SP22, or the spring constants k11, k12, k21, and k22 may be selected so as to satisfy a relationship of k11<km<k12<k22<≤21. The natural frequency of the second intermediate member 14 may be larger or smaller than the natural frequency of the first intermediate member 12.
The damper apparatus 10Y illustrated in
The intermediate member 12Y of the damper apparatus 10Y includes a first plate member 121Y and a second plate member 122Y. Similarly to the first plate member 121 described above, the first plate member 121Y includes the spring abutment portions 121c each extending in a radial direction of the damper apparatus 10Y between the first and second springs SP1 and SP2 and abutting against the ends of those first and second springs SP1 and SP2. Similarly to the second plate member 122 described above, the second plate member 122Y includes the protruding portions 122p fitted (coupled) to the spring abutment portions 121c of the first plate member 121Y, and the coupling abutment portions 122c each abutting against the ends of the first and second springs SP1 and SP2 between the first and second springs SP1 and SP2. The second plate member 122Y is coupled (fixed) to the turbine runner 5 that is a mass so as to rotate together with the turbine runner 5. Thus, in the damper apparatus 10Y in which the turbine runner 5 that is a mass is coupled to the intermediate member 12Y, the first and second springs SP1 and SP2 can appropriately be pressed by the intermediate member 12Y, and the assembling workability can be secured satisfactorily.
In the damper apparatus 10Y in which the turbine runner 5 that is the output-side fluid transmission element is coupled to the intermediate member 12Y, the moment of inertia of the driven member 16 can substantially be reduced as compared to a case where the turbine runner 5 is coupled to the driven member 16Y. Thus, it is possible to increase a natural frequency defined by the moments of inertia of the driven member 16Y and, for example, a shaft member coupled to the driven member 16Y, and to shift the occurrence of resonance at this natural frequency to a higher speed rotation side (higher frequency side). A second intermediate member (second intermediate element) and third springs (third elastic bodies) configured to transfer the torque between the second intermediate member and the driven member 16Y may be interposed between the second springs SP2 and the driven member 16Y of the damper apparatus 10Y. In this case, the second intermediate member may include first and second plate members as described above.
The damper apparatus 10Z illustrated in
The intermediate member 12Z of the damper apparatus 10Z includes a first plate member 121Z and a second plate member 122Z. Similarly to the first plate member 121 described above, the first plate member 121Z includes the spring abutment portions 121c each extending in a radial direction of the damper apparatus 10Z between the first and second springs SP1 and SP2 and abutting against the ends of those first and second springs SP1 and SP2. Similarly to the second plate member 122 described above, the second plate member 122Z includes the protruding portions 122p fitted (coupled) to the spring abutment portions 121c of the first plate member 121Z, and the coupling abutment portions 122c each abutting against the ends of the first and second springs SP1 and SP2 between the first and second springs SP1 and SP2. As in the illustration, the second plate member 122Z further includes a plurality of spring abutment portions 123 formed symmetrically with respect to an axis center of the starting apparatus 1Z (damper apparatus 10Z) so that every two (pair of) spring abutment portions 123 are closer to each other. The paired spring abutment portions 123 face each other with a distance in accordance with, for example, the equilibrium length of the third spring SP3. In a state in which the damper apparatus 10Z is attached, the paired spring abutment portions 123 abut against the corresponding ends of the third spring SP3. That is, in the state in which the damper apparatus 10Z is attached, each third spring SP3 is supported from both sides by the pair of spring abutment portions 123.
The coupling member 55 includes a plurality of spring abutment portions 55c, and is coupled (fixed) to the turbine runner 5 (or the turbine hub) by welding or via rivets so as to rotate together with the turbine runner 5 (or the turbine hub). The plurality of spring abutment portions 55c of the coupling member 55 are formed symmetrically with respect to the axis center of the starting apparatus 1Z (damper apparatus 10Z) so that every two (pair of) spring abutment portions 55c are closer to each other. The paired spring abutment portions 55c face each other with a distance in accordance with, for example, the equilibrium length of the third spring SP3. In the state in which the damper apparatus 10Z is attached, one spring abutment portion 55c abuts against the corresponding end of the third spring SP3, and each third spring SP3 is also supported from both sides by the pair of spring abutment portions 55c. Thus, each of the coupling member 55 fixed to the turbine runner 5 and the third springs SP3, that is, the dynamic damper 30 is coupled to the intermediate member 12Z of the damper apparatus 10Z.
As described above, in the damper apparatus 10Z, the turbine runner 5 that is a mass is coupled to the intermediate member 12Z via the third springs SP3. In the damper apparatus 10Z, when the intermediate member 12Z includes the first and second plate members 121Z and 122Z as described above, the first and second springs SP1 and SP2 can appropriately be pressed by the intermediate member 12Z, and the assembling workability can be secured satisfactorily. The third springs SP3 are supported by an unillustrated spring support portion formed on at least one of the second plate member 122Z and the coupling member 55.
As described above, the damper apparatus disclosed herein is the damper apparatus (10, 10B, 10X) including: the input element (11, 11B, 11X) to which the torque from the engine (EG) is transferred; the output element (16, 16X); the first torque transfer path (P1) including the intermediate element (12, 12X), the first elastic body (SP11) configured to transfer the torque between the input element (11, 11B, 11X) and the intermediate element (12, 12X), and the second elastic body (SP12) configured to transfer the torque between the intermediate element (12, 12X) and the output element (16, 16X); and the second torque transfer path (P2) including the third elastic body (SP21) configured to transfer the torque between the input element (11, 11X) and the output element (16, 16X) and provided in parallel to the first torque transfer path (P1). The intermediate element (12, 12X) includes the first plate member (121, 121X) including the torque transfer portion (121c) arranged so as to extend in the radial direction of the damper apparatus (10, 10B, 10X) between the first and second elastic bodies (SP11, SP12) and configured to support the ends of the first and second elastic bodies (SP11, SP12) from the radially outer side, and the second plate member (122, 122X) coupled to the mass (5) and including the coupling portion (122c) arranged between the first and second elastic bodies (SP11, SP12) and fitted to the torque transfer portion (121c) of the first plate member (121, 121X).
The damper apparatus disclosed herein includes the first torque transfer path including the intermediate element, the first elastic body, and the second elastic body, and the second torque transfer path including the third elastic body. The intermediate element includes the first plate member and the second plate member. The first plate member includes the torque transfer portion arranged so as to extend in the radial direction of the damper apparatus between the first and second elastic bodies, and supports the ends of the first and second elastic bodies from the radially outer side. The second plate member is coupled to the mass, and includes the coupling portion arranged between the first and second elastic bodies and fitted to the torque transfer portion of the first plate member. By arranging, between the first and second elastic bodies, both of the torque transfer portion of the first plate member that extends in the radial direction of the damper apparatus and the coupling portion of the second plate member, the first and second elastic bodies can be pressed by the intermediate element so as to extend and contract along the axis center. By coupling the mass to the intermediate element, the natural frequency of the intermediate element can further be reduced. By supporting the ends of the first and second elastic bodies from the radially outer side by the first plate member, it is possible to reduce the hysteresis in the first torque transfer path due to the frictional forces generated between the first and second elastic bodies and the members located radially outward of the first and second elastic bodies. As a result, it is possible to further improve the vibration damping performance of the damper apparatus including the first and second torque transfer paths provided in parallel.
One of the input element and the output element (16, 16X) may include the two plate members (161, 162) coupled to each other in the axial direction of the damper apparatus (10, 10B, 10X) so that the first and second elastic bodies (SP11, SP12) and the torque transfer portion (121c) of the intermediate element (12, 12X) are sandwiched from both sides. The other one of the input element and the output element (11, 11X) may include the abutment portion (111ci) arranged between the two plate members (161, 162) in the axial direction so as to be arrayed in the circumferential direction together with the torque transfer portion (121c) of the intermediate element (12, 12X) and abutting against the end of the first or second elastic body (SP11, SP12). Thus, the first elastic body can appropriately be extended and contracted between the input element and the first intermediate element, and the second elastic body can appropriately be extended and contracted between the first intermediate element and the output element. Accordingly, the vibration damping performance of the damper apparatus can further be improved.
The damper apparatus (10, 10X) may further include the second intermediate element (14, 14X), and the fourth elastic body (SP22) configured to transfer the torque between the second intermediate element (14, 14X) and the output element (16, 16X). The third elastic body (SP21) may be configured to transfer the torque between the input element (11, 11B, 11X) and the second intermediate element (14, 14X).
The damper apparatus (10, 10B) may further include the fifth elastic body (SPm) configured to transfer the torque between the intermediate element (12) and the second intermediate element (14).
In the damper apparatus, two natural frequencies can be set as a whole in the state in which the deflections of all of the first to fifth elastic bodies are permitted. The natural frequency of the damper apparatus including the first to fifth elastic bodies decreases as the stiffness of the fifth elastic body decreases. The change in the equivalent stiffness of the damper apparatus relative to the change in the stiffness of the fifth elastic body is significantly smaller than the changes in the equivalent stiffness relative to the changes in the stiffnesses of the first to fourth elastic bodies. By adjusting the stiffness of the fifth elastic body, the two natural frequencies of the entire apparatus can appropriately be set while appropriately keeping the equivalent stiffness of the damper apparatus and suppressing an increase in the weights (moments of inertia) of the first and second intermediate elements. As a result, the vibration damping performance of the damper apparatus can satisfactorily be improved.
The first and second elastic bodies (SP11, SP12) may be arranged inward of the third and fourth elastic bodies (SP21, SP22) in the radial direction.
The fifth elastic body (SPm) may be arranged outward of the first and second elastic bodies (SP11, SP12) in the radial direction with a distance from the third and fourth elastic bodies (SP21, SP22) in the axial direction. The second plate member (122, 122X) may include the outer abutment portion (122d) abutting against the end of the fifth elastic body (SPm) on the outer side in the radial direction with respect to the coupling portion (122c). That is, in the damper apparatus including the fifth elastic body, the force applied to the coupling portion from the first and second elastic bodies or the third and fourth elastic bodies may be opposite to the force applied to the outer abutment portion from the fifth elastic body. By providing the outer abutment portion on the second plate member including the coupling portion, the second plate member (single member) can receive the two forces acting in opposite directions. Thus, it is possible to reduce the shear forces acting on the fitting portions of the first and second plate members. Accordingly, it is possible to further improve the durability of the fitting portions of the first and second plate members and furthermore the durability of the first intermediate element.
The natural frequency (f21) of the intermediate element (12, 12X) may be smaller than the natural frequency (f22) of the second intermediate element (14, 14X).
The smaller one of the stiffness (k11) of the first elastic body (SP11) and the stiffness (k12) of the second elastic body (SP12) may be smaller than the smaller one of the stiffness (k21) of the third elastic body (SP21) and the stiffness (k22) of the fourth elastic body (SP22).
The second intermediate element (14, 14X) may be supported by the second plate member (122, 122X) so as to be rotatable relative to the intermediate element (12, 12X).
The second intermediate element (14, 14X) may include the single member (141) on which the first abutment portion (141c) abutting against the ends of the third and fourth elastic bodies (SP21, SP22) between the third and fourth elastic bodies (SP21, SP22) and the second abutment portion (141d) abutting against the end of the fifth elastic body (SPm) are both formed.
It is appropriate to prevent the deflections of the first to fifth elastic bodies (SP11, SP12, SP21, SP22, SPm) from being restricted until the input torque (T) transferred to the input element (11, 11B) is equal to or larger than the predetermined threshold (T1). Thus, the vibration damping performance of the damper apparatus when the input torque transferred to the input element is relatively small and the rotation speed of the input element is low can satisfactorily be improved.
The torque transfer portion (121c) of the first plate member (121, 121X) may include the opening portion (121h). The coupling portion (122c) of the second plate member (122, 122X) may include the protruding portion (122p) fitted to the opening portion (121h) of the first plate member (121, 121X). The opening length of the opening portion (122h) in the radial direction may be larger than the thickness of the protruding portion (122p) of the coupling abutment portion (122c) in the radial direction. Thus, the protruding portion of the coupling abutment portion of the second plate member can easily be fitted to the opening portion of the abutment portion of the first plate member, and the assembling workability of the damper apparatus can be secured satisfactorily.
The mass may be the turbine runner (5) of the fluid transmission apparatus. The mass may be a weight other than the turbine runner.
The output element (16, 16X) may actively (directly or indirectly) be coupled to the input shaft (IS) of the transmission (TM).
It is understood that the invention disclosed herein is not limited to the embodiment described above and various modifications may be made within the extensive scope of the disclosure. The embodiments described above are each merely one specific mode of the invention described in the “SUMMARY” section, and is not intended to limit the elements of the invention described in the “SUMMARY” section.
The invention disclosed herein is applicable to, for example, the field of manufacture of a damper apparatus.
Number | Date | Country | Kind |
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2016-052582 | Mar 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/010741 | 3/16/2017 | WO | 00 |