Embodiments will now be described, by way of example only, with reference to the accompanying drawings which are meant to be exemplary, not limiting, and wherein like elements are numbered alike in several Figures, in which:
a) is a perspective view showing a rear face side of a damper device in accordance with an embodiment of the present invention which is viewed from obliquely above, and
a) through 4(f) are explanatory views showing a method for attaching the baffle to the frame in the damper device shown in
a) is an explanatory view showing a method for connecting a drive unit to the baffle unit in the damper device shown in
An embodiment of the present invention will be described below with reference to the accompanying drawings.
a) is a perspective view showing a rear face side of a damper device in accordance with an embodiment of the present invention which is viewed from obliquely above, and
A damper device 1 shown in
An under face of the bottom plate part 34 is formed with a connecting plate part 371 which is protruded downward. An upper side of a front face of the drive unit 5 is abutted with the connecting plate part 371 and fastened to it with a screw. The connecting plate part 371 and the bottom plate part 34 are reinforced to each other by using triangular reinforcing plate parts 372.
In accordance with an embodiment of the present invention, a front part of the frame 3 is formed in a completely open state and the rear plate part 35 covers an upper portion of a rear face part of the frame 3. Further, a rectangular frame part 36 which is formed in an obliquely upward direction is formed in the inside of the frame 3 so as to protrude on an inner side from the respective inner faces of the upper plate part 31, the side plate parts 32L and 32R and the bottom plate part 34. An opening part 30 of the rectangular frame part 36 is penetrated through the frame 3 in the front and rear direction. A tip end part of the rectangular frame part 36 is formed in a sharp shape toward the baffle 4.
As described above, a passage through which fluid is passed is formed within the inside of the frame 3 and the baffle 4 controls fluid flow by opening or closing the opening part 30. In this embodiment, the baffle 4 is supported by the frame 3 so as to be capable of turning on a front side of the opening part 30 (front side of the rectangular frame part 36) around a horizontal axial line (turning center axial line “C”). Therefore, the baffle 4 is turned around the horizontal axial line to be changed to a closed position as shown by the solid line in
As shown in
In this embodiment, the two arm parts 45L and 45R are respectively disposed such that the U-shaped connecting part (protruded part 453) is located at a far side from the turning center axial line “C” and an open end 810 is located at a closer position to the turning center axial line “C”. Therefore, the two grooves 81L and 81R are respectively formed such that one end part which is located at the closer position to the turning center axial line “C” is formed in the open end 810 in a longitudinal direction of the grooves 81L and 81R, and the other end part which is located at the far side from the turning center axial line “C” is closed.
a) through 4(f) are explanatory views showing a method for attaching the baffle to the frame in the damper device shown in
In this embodiment, in order to structure that the baffle 4 is turnably supported by the frame 3, the following structure is utilized which is described with reference to
In accordance with an embodiment of the present invention, the right and left shaft parts 40L and 40R are formed on the rear end parts of the right and left side face parts 42L and 42R of the baffle plate 41. The right and left side face parts 42L and 42R are formed so as to be partially separated from a main body portion of the baffle plate 41 by slits 43L and 43R which are extended to a midway position on a front side from its rear end portion. Therefore, the rear end parts of the right and left side face parts 42L and 42R are capable of deforming like a flat spring in the right and left direction, and the right and left shaft parts 40L and 40R are capable of displacing in an axial direction of the shaft parts 40L and 40R.
In the right and left side plate parts 32L and 32R of the frame 3, a plate thickness of a portion where the shaft holes 30L and 30R are formed is made to be larger than other portion. Therefore, the right and left shaft holes 30L and 30R are formed in a bottomed hole but they can be provided with a sufficient depth dimension. In accordance with an embodiment of the present invention, since the right and left shaft holes 30L and 30R are formed in a bottomed hole, the shaft holes 30L and 30R are opened in the inner side face of the side plate parts 32L and 32R but they are not penetrated to their outer side face.
In the right and left side plate parts 32L and 32R, surrounding portions of the shaft holes 30L and 30R are formed in a platform-shaped protruded part 325 except a front side portion. The protruded part 325 is extended in a roughly parallel manner to an under face of the upper plate part 31 to a position facing the under face of the upper plate part 31 with a predetermined gap space so that a guide wall 326 facing the under face of the upper plate part 31 is formed in the protruded part 325. Therefore, the frame 3 is formed with guide parts 90L and 90R by using an inner side face (guide wall 326) of the protruded part 325 and the under face of the upper plate part 31 for sliding and guiding side faces of the shaft parts 40L and 40R when the shaft parts 40L and 40R are to be fitted to the shaft holes 30L and 30R. Further, in the right and left side plate parts 32L and 32R, a plate thickness of portions where the shaft holes 30L and 30R are formed is made larger than that of other portion. In addition, their tip end portions are formed in a tapered face 328 whose thickness is gradually increased to the shaft holes 30L and 30R. The shaft holes 30L and 30R are opened at a face which is continuously formed at the same height position as the highest portion of the tapered face 328.
In order to assemble the baffle unit 2 by using the frame 3 and the baffle 4 which are structured as described above, as shown in
After that, as shown in
As described above, in this embodiment, the shaft parts 40L and 40R are elastically displaceable in their axial directions. Therefore, when the shaft parts 40L and 40R are fitted into the shaft holes 30L and 30R, the shaft parts 40L and 40R are displaced in an opposite direction to the fitting direction and thus the shaft parts 40L and 40R are fitted into the shaft holes 30L and 30R easily. Further, after the shaft parts 40L and 40R have been fitted into the shaft holes 30L and 30R, the shaft parts 40L and 40R or the shaft holes 30L and 30R are going to be returned to their original positions. Therefore, a state where the shaft parts 40L and 40R have been fitted into the shaft holes 30L and 30R are maintained. Moreover, when the shaft parts 40L and 40R are to be fitted into the shaft holes 30L and 30R, the tip end parts of the shaft parts 40L and 40R are slid on the tapered faces 328. Therefore, the shaft parts 40L and 40R have been displaced on an opposite side to their fitting directions and then the shaft parts 40L and 40R are rapidly displaced in the fitting direction to the shaft holes 30L and 30R and fitted into the shaft holes 30L and 30R. Accordingly, when the shaft parts 40L and 40R are to be fitted into the shaft holes 30L and 30R, a click feeling is obtained and, after the shaft parts 40L and 40R have been fitted into the shaft holes 30L and 30R, the shaft parts 40L and 40R are not disengaged.
In addition, in this embodiment, the frame 3 is formed with guide parts 90L and 90R for sliding and guiding the side faces of the shaft parts 40L and 40R to the shaft holes 30L and 30R. Therefore, even when the positions of the shaft holes 30L and 30R cannot be observed directly, the shaft parts 40L and 40R are easily and surely fitted into the shaft holes 30L and 30R.
Further, plate thicknesses of the surrounding portions of the shaft holes 30L and 30R in the frame 3 are set to be larger than those of other portions. Therefore, when the shaft holes 30L and 30R are to be formed in the frame 3, the shaft holes 30L and 30R having a sufficient depth can be formed and thus a structure in which the shaft parts 40L and 40R are surely fitted into the shaft holes 30L and 30R can be realized. Further, only a plate thickness of the surrounding portions of the shaft holes 30L and 30R is set to be larger than that of other portion of the frame 3 and thus the entire thickness of the frame 3 is not required to increase. Moreover, the shaft holes 30L and 30R are formed of a bottomed hole which is not penetrated through to an outer side of the frame 3, and the shaft holes 30L and 30R are closed by the outer face of the frame 3. Therefore, foreign matter is prevented from entering into the shaft holes 30L and 30R from the outside and turning of the baffle 4 is prevented from being disturbed by the foreign matter. Accordingly, reliability of the damper device 1 can be enhanced.
a) is an explanatory view showing a method for connecting a drive unit to the baffle unit in the damper device shown in
The drive unit 5 is provided with a housing 53 which is structured of a bottomed rectangular and tubular case 51 whose upper face is abutted with the under face of the bottom plate part 34 of the baffle unit 2 and a rear end plate 52 which closes a rear opening of the case 51. A motor 50 such as an AC synchronous motor is fixed to a front face of the housing 53. A shaft-shaped output member 6 is protruded from the upper face of the housing 53. An opening part (not shown) is formed at a rear end part of the upper face of the housing 53 for protruding the output member 6 from the housing 53. A plurality of engaging plate parts 521 is formed in the rear end plate 52 for fitting the rear end plate 52 to the case 51, and holes of the engaging plate parts 521 are engaged with projections 511 which are formed on the side face of the case 51.
The drive unit 5 in this embodiment is structured of a driving force transmission mechanism (not shown) for transmitting a driving force from a motor to the output member 6 within the inside of the housing 53. In this embodiment, the driving force transmission mechanism is provided with a speed reducing gear train through which rotation of the motor is transmitted while being decelerated, and provided with a rotation-linear motion converting mechanism by using a rack and a pinion, and the like. The output member 6 is advanced or retreated in an axial direction by rotation of the motor.
The output member 6 is provided with a bar-shaped portion 61 which is straightly protruded upward from the housing 53 and a forward inclined portion 62 which is further extended upward from the bar-shaped portion 61 and then obliquely bent to a front side. The tip end parts of the forward inclined portions 62 are formed with two round bar-shaped slider parts 63L and 63R which are projected on both the right and left sides. The slider parts 63L and 63R are respectively fitted into the grooves 81L and 81R to structure slide mechanisms 10L and 10R (mechanical connected portion between the baffle 4 and the drive unit 5). The slide mechanisms 10L and 10R are located at inner side positions in a widthwise direction of the first turnable support part 9L and the second turnable support part 9R which are described with reference to
A boundary portion of the output member 6 between the bar-shaped portion 61 and the forward inclined portion 62 is formed with a disk-shaped flange part 69 for preventing drops of water or the like from flowing from a tip end portion of the output member 6 to its bar-shaped portion and preventing the water or the like from entering into the housing 63.
In order to connect the drive unit 5 structured as described above to the under face of the baffle unit 2, as shown in
Next, the drive unit 5 is turned downward around the slider parts 63L and 63R and the housing 53 of the drive unit 5 is set to be at a lower position of the frame 3. After that, the connecting plate part 371 of the frame 3 and the front face of the housing 53 of the drive unit 5 are fixed to each other with screws.
In order to combine the drive unit 5 with the baffle unit 2 in a connecting method as described above, in this embodiment, as described below with reference to
In this embodiment, as shown in
Further, in this embodiment, as shown in
Further, in this embodiment, as shown in
In the damper device 1 in this embodiment, in the state as shown by the solid line in
When the output member 6 is moved down from above-mentioned state, the arm parts 45L and 45R (rail portion) are pushed downward and the baffle 4 is turned around the turning center axial line “C” to be returned to the closed position as shown by the solid line in
In accordance with this embodiment, lengths of the grooves 81L and 81R are set to be sufficiently longer than a moving length of the slider parts 63L and 63R when the opening part 30 is opened and closed by the baffle 4. Therefore, even when dimension of the part items and assembling dimension are dispersed, the slider parts 63L and 63R are not disengaged from the grooves 81L and 81R.
As described above, in this embodiment, turning operation of the baffle 4 is performed by the advancing-retreating operation of the output member 6. Therefore, structural simplification can be obtained in comparison with a structure in which the baffle 4 is directly turned at the turning portion. Further, since the turning operation of the baffle 4 is performed by the advancing-retreating operation of the output member 6, a mechanical connecting part between the drive unit 5 and the baffle 4 may be structured at a position apart from the turning center axial line “C” of the baffle 4, and the baffle 4 is not required to be driven at portions of the turnable support parts 9L and 9R. Therefore, the drive unit 5 is not required to be disposed on an extended line of the turning center axial line “C” and thus a width dimension of the damper device 1 can be reduced.
Further, in this embodiment, in order to adopt a structure for converting an advancing or retreating operation of the output member 6 to a turning operation of the baffle 4, the slider parts 63L and 63R are movable within the grooves 81L and 81R and one end portions of the grooves 81L and 81R are formed as an open end 810. Therefore, when the damper device 1 is to be assembled, the slider parts 63L and 63R are fitted from the open ends of the grooves 81L and 81R and thus assembling work can be easily and efficiently performed.
In addition, in order to form one end portions of the grooves 81L and 81R as the open end 810, the end parts of the grooves 81L and 81R which are located near the turning center axial line “C” are formed as the open end 810 and the end parts which are located at far side of the turning center axial line “C” are closed. Therefore, when the baffle 4 is moved from the open position as shown by the dotted line to the closed position as shown by the solid line in
In the structure that the baffle 4 is turnably supported to the frame 3, the turnable support parts 9L and 9R are structured by using the shaft parts 40L and 40R which are formed in the baffle 4 and the shaft holes 30L and 30R which are formed in the frame 3. According to the structure as described above, bearing parts which are separate from the baffle 4 and the frame 3 are not required. Therefore, number of part items can be reduced and assembling operation can be easily and efficiently performed.
Further, the damper device 1 in accordance with an embodiment of the present invention is used in a passage through which cold air is passed and thus temperature does not become higher. Therefore, even when the entire baffle plate 41 including the shaft parts 40L and 40R are made of resin, or even when the frame 3 is made of resin, deterioration due to temperature does not almost occur and thus cost of the damper device 1 can be reduced by an amount because resin is used.
In the embodiment described above, in the turnable support parts of the baffle 4, the shaft parts 40L and 40R are elastically displaceable in the axial directions of the shaft parts 40L and 40R. However, for example, the shaft holes 30L and 30R may be elastically displaceable in the axial directions of the shaft parts 40L and 40R by utilizing elastic deformation of the side plate parts 32L and 32R. Alternatively, both of the shaft parts 40L and 40R and the shaft holes 30L and 30R may be structured so as to be elastically displaceable in the axial direction of the shaft parts 40L and 40R.
In the embodiment described above, in order to structure the turnable support parts 9L and 9R of the baffle 4, the shaft parts 40L and 40R are formed in the baffle 4 and the shaft holes 30L and 30R are formed in the frame 3. However, the shaft parts 40L and 40R may be formed in the frame 3 and the shaft holes 30L and 30R may be formed in the baffle 4.
In the embodiment described above, the grooves 81L and 81R are formed in the baffle 4 and the slider parts 63L and 63R are formed in the output member 6 to structure the mechanical connecting portion of the baffle 4 with the drive unit 5. However, it may be structured such that the grooves 81L and 81R are formed in the output member 6 and the slider parts 63L and 63R are formed in the baffle 4. However, the former structure can be further more simplified. In other words, the baffle 4 is originally formed in a flat plate shape and thus a space for forming the grooves 81L and 81R is originally secured. Therefore, the structure can be simplified in comparison with a case that the grooves 81L and 81R are formed in the output member 6.
In the embodiment described above, the slide mechanisms 10L and 10R are formed on the abutting face side of the baffle 4 with the periphery of the opening part 30 when the opening part 30 is closed. However, the present invention may be applied to a damper device in which the slide mechanisms 10L and 10R are structured on an opposite side to the abutting face with the opening part 30 when the opening part 30 is closed.
In the embodiment described above, in order to form one end portions of the grooves 81L and 81R as the open end 810, the one end portions of the grooves 81L and 81R which are located near the turning center axial line “C” are formed as the open end 810 and the other end portions which are located far from the turning center axial line “C” are formed as the closed end. However, according to an operating condition for the baffle 4, it may be structured that the end portions of the grooves 81L and 81R which are located far from the turning center axial line “C” are formed as the open end 810 and the other end portions which are located near the turning center axial line “C” are formed as the closed end.
In the embodiment described above, the one end portions of the grooves 81L and 81R are formed as the open end 810 but both end portions of the grooves 81L and 81R may be formed as the open end 810. For example, it may be structured that rail portions are disposed on both sides of the slider parts 63L and 63R in a parallel and lifted state and outer sides of the rail portions are connected with the baffle plate
In the embodiment described above, after the frame 3 and the drive unit 5 have been connected with the connection mechanisms 12L and 12R, the frame 3 and the drive unit 5 are fixed to each other with screws. However, the frame 3 and the drive unit 5 may be fixed to each other only with the connection mechanisms 12L and 12R.
While the description above refers to particular embodiments of the present invention, it will be understood that many modifications may be made without departing from the spirit thereof. The accompanying claims are intended to cover such modifications as would fall within the true scope and spirit of the present invention.
The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims, rather than the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Number | Date | Country | Kind |
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JP2006-256133 | Sep 2006 | JP | national |