The field of the present invention is fluid delivery systems. More particularly, the present invention relates to fluid delivery systems, such as, for example, fuel delivery systems for vehicular applications, as well as a damper for use with the same.
Fluid delivery systems may be used in a variety of applications wherein fluid must be delivered from one point to another. One exemplary fluid delivery system is a vehicular fuel delivery system used with, for example, fuel-injected engines of various types of on-road and off-road vehicles. Such fuel delivery systems typically include a fuel source and one or more fuel rails having a plurality of fuel injectors associated therewith. Fuel from the fuel source is communicated to the fuel rail via fuel lines coupled between the fuel source and the fuel rail.
One inherent problem with these types of fuel delivery systems is pressure pulsations generated within the system, such as, for example, by the engine/fuel rail or at the fuel source that can travel through the fuel delivery system. If left undampened, these pressure pulsations may adversely impact the performance of the fuel delivery system by, for example, generating noise that is undesirable for the occupants of the vehicle of which the fuel delivery system is a part. Accordingly, attempts have been made to dampen pressure pulsations in fuel delivery systems.
For example, one known system includes placing a pressure pulsation damper between the fuel source and fuel rail. In such an arrangement, the damper eliminates the direct coupling of the fuel source with the fuel rail, and serves to dampen pressure pulsations or waves traveling within the fuel delivery system. These dampers may take on the appearance of a hockey puck in that they comprise a body having a cylindrical shape, and also include a cavity in the body. These dampers further include an inlet port and an outlet port for coupling to other components of the fuel delivery system and to allow fuel to be communicated to and from the cavity of the body. In operation, fuel travels from the fuel source through a fuel line to the inlet of the damper and then into the cavity of the body. The fuel in the cavity then travels from the cavity, through the outlet of the damper to a fuel line connected thereto, and on to the fuel rail. The damper body serves to dampen the pressure pulsations traveling through the fuel lines.
Such dampers are not without their disadvantages, however. For example, these types of damper bodies have two flat sides (e.g., top and bottom) and a sidewall disposed between and perpendicularly to the two flat sides. The edges or corners at the transition between the two flat sides and the sidewall are substantially squared-off at approximately 90 degrees. Such a construction results in high stress being applied at the edges or corners, and thus, there is an elevated risk of fatigue failures. Additionally, while these types of dampers with two flat sides reduce pressure pulsations, there is room for improved dampening to eliminate, or at least substantially reduce, the pressure pulsations that make it past the damper.
Therefore, there is a need for a fluid delivery system, and a damper therefor, that will minimize and/or eliminate one or more of the above-identified deficiencies.
The present invention is directed to a fluid delivery system. In an exemplary embodiment the fluid delivery system is a fuel delivery system. The fuel delivery system comprises a fuel source, a fuel rail, and a damper coupled to and between the fuel source and the fuel rail. The damper comprises a body. The body includes a first side disposed in a first plane, a second side disposed in a second plane parallel to the first plane, and a sidewall extending between the first and second sides and perpendicular to the first and second planes. The first side, second side, and sidewall define a cavity of the body of the damper.
The damper body further includes a first port comprising a first tube disposed in the sidewall, and a second port comprising a second tube also disposed in the sidewall. The first tube of the first port comprises a first end and a second end with a fluid passageway extending therebetween. The first end of the first tube comprises an open end and the second end comprises a closed end. Further, a first portion of the first tube, including the first end, is disposed outside of the cavity, and a second portion of the first tube, including the second end, is disposed within the cavity. The second portion of the first tube further includes an orifice therein so as to allow fluid (e.g., fuel) to be communicated between the first tube and the cavity.
In an exemplary embodiment, the second tube of the second port also comprises a first end and a second end with a fluid passageway extending therebetween. The first end comprises an open end disposed outside of the cavity of the damper body, and the second end comprises an open end disposed proximate the cavity.
Additionally, in an exemplary embodiment, a portion of at least one of the first and second sides of the body has a diaphragm shape, thereby rendering the portion(s) of the first and/or second sides flexible.
Further features and advantages of the present invention, including the constituent components thereof, will become more apparent to those skilled in the art after a review of the invention as it is shown in the accompanying drawings and detailed description.
Referring now to the drawings wherein like reference numerals are used to identify identical components in the various views,
With continued reference to
With reference to
With reference to
In an exemplary embodiment, the body 22, and the first side 28, second side 32, and sidewall 36 thereof in particular, is formed of stainless steel. It will be appreciated by those having ordinary skill in the art, however, that in other exemplary embodiments, materials other than stainless steel may be used to construct the body 22. Additionally, the body 22 may have a unitary construction or may be constructed of two or more pieces that are affixed together using techniques well known in the art, such as, for example, brazing, welding, laser welding, plasma welding, and friction welding processes. For example, and as illustrated in
In addition to the above, in an exemplary embodiment illustrated, for example, in
As described above, in an exemplary embodiment, the body 22 is constructed of stainless steel. The thickness of the steel used for the various parts of the body 22—e.g., the first and second sides 28, 32 and/or the sidewall 36—is dictated by amount of pressure to which the body 22 will be exposed by the fuel being communicated. For example, in one embodiment provided for exemplary purposes only, the pressure is on the order of 300-600 kPa. At this pressure, the thickness of the diaphragm-shaped side(s) would be approximately 0.6-1.1 mm. Additionally, the first and second sides 28, 32 and the sidewall 36 may have the same wall thickness or, in an exemplary embodiment, the different components of the body may have differing thicknesses. For example, in an exemplary embodiment wherein the body 22 comprises two pieces that are affixed or coupled together, one piece (e.g., the top piece) may have a thickness of approximately 0.76 mm, while the second piece (e.g., the bottom piece) may have a thickness of approximately 1.1 mm. Accordingly, damper bodies having a constant thickness throughout or having different portions with different thicknesses are both within the spirit and scope of the present invention. Additionally, the specific thicknesses above are provided for exemplary purposes only and are not meant to be limiting in nature. Accordingly, damper bodies and components thereof having thicknesses less than or greater than those thicknesses set forth above remain within the spirit and scope of the present invention.
It will be appreciated, however, that the sides 28, 32 and sidewall 36 may be constructed to have a thickness that is less than or greater than the aforementioned range, and such constructions remain within the spirit and scope of the present invention.
With reference to
For example, in an exemplary embodiment, the first port 24 comprises an aperture 42 (best shown in
In either embodiment described above wherein the first port 24 comprises, at least in part, the tube 44, in an exemplary embodiment the tube 44 is constructed of stainless steel. It will be appreciated by those having ordinary skill in the art, however, that other materials may be used in the construction of the tube 44, and therefore, tubes constructed of materials other than stainless steel remain within the spirit and scope of the present invention. The tube 44 includes a first end 46, a second end 48, and a fluid passageway 50 disposed therein and extending between the first and second ends 46, 48. The fluid passageway 50 defines a central axis 52 of the tube 44 and is configured to allow fuel to flow into or from the cavity 38, depending on whether the first port 24 is an inlet or outlet port. In one embodiment provided for exemplary purposes only, the fluid passageway 50 has a diameter in the range of approximately 5.0-9.5 mm. It will be appreciated, however, that passageways having diameters less than or greater than this exemplary range remain within the spirit and scope of the present invention.
With reference to
Conversely, a second portion of the tube 44, including the second end 48 extends into and is disposed within the cavity 38 of the body 22. As described above, the second end 48 of the tube 44 is a closed end. The closed end of the tube 44 acts as a reflective end of the tube 44 and is operative to cause pressure pulsations or waves generated by either the fuel source 12 or the engine 21/fuel rail 14 traveling within the respective fuel lines 18, 20 (depending on whether the first port 24 is an inlet or outlet port) to reflect back to the source of the pressure waves so as to create a frequency shift, as opposed to allowing the pressure waves to travel further down the fuel line 18, 20 to the fuel source 12 or the engine/fuel rail 14, respectively.
The tube 44, and the second portion thereof in particular, further includes an orifice 54 therein. The orifice 54 is configured to allow restrictive or non-restrictive flow of fuel either from the fluid passageway 50 of the tube 44 into the cavity 38 (when the first port 24 is an inlet port), or from the cavity 38 into the fluid passageway 50 (when the first port 24 is an outlet port). In one embodiment provided for exemplary purposes only, the orifice 54 has a diameter in the range of approximately 2.3-6.4 mm. It will be appreciated, however, that orifices having diameters less than or greater than this exemplary range remain within the spirit and scope of the present invention. Further, in an exemplary embodiment illustrated, for example, in
The construction of the tube 44 and the orifice 54 thereof, as well as the arrangement of the tube 44 within the cavity 38, may serve to tune the damper 16. More specifically, characteristics of the tube 44 such as, for example, the overall length of the tube, the length of the portion of the tube that is disposed within the cavity 38 (i.e., the distance the tube 44 extends into the cavity 38), the diameter of the tube 44, and the size and shape of the orifice 54 (i.e., the diameter and the shape—e.g., circular, oval, oblong, etc.), as well as the positioning of the closed end 48 of the tube 44 within the cavity and the orientation of the orifice 54 relative to the second port 26, all may have an impact on the tuning of the damper 16.
In addition to the above, in an embodiment wherein the first port 24 comprises the tube 44 disposed within the aperture 42, the tube 44 may further include a locating feature so as to allow for the tube 44 to be properly inserted into the aperture 42. More particularly, the locating feature ensures that the second portion of the tube 44 is inserted the appropriate distance into the aperture 42, and therefore, cavity 38. As illustrated in
With reference to
For example, in an exemplary embodiment, the second port 26 comprises an aperture 58 (best shown in
In either embodiment described above wherein the second port 26 comprises, at least in part, the tube 60, in an exemplary embodiment the tube 60 is constructed of stainless steel. It will be appreciated by those having ordinary skill in the art, however, that other materials may be used in the construction of the tube 60, and therefore, tubes constructed of materials other than stainless steel remain within the spirit and scope of the present invention. The tube 60 includes a first end 62, a second end 64, and a fluid passageway 66 disposed therein and extending between the first and second ends 62, 64. The fluid passageway 66 defines a central axis 68 of the tube 60 and is configured to allow fuel to flow into or from the cavity 38, depending on whether the second port 26 is an inlet or outlet port. In one embodiment provided for exemplary purposes only, the fluid passageway 66 has a diameter in the range of approximately 5.0-9.5 mm. It will be appreciated, however, that passageways having diameters less than or greater than this exemplary range remain within the spirit and scope of the present invention.
With continued reference to
Additionally, in an embodiment wherein the second port 26 comprises the tube 60 disposed within the aperture 58, the tube 60 may further include a locating feature so as to allow for the tube 60 to be properly inserted into the aperture 58. More particularly, the locating feature ensures that the second portion of the tube 60 is inserted the appropriate amount into the aperture 58, and possibly the cavity 38. As illustrated in
With reference to
Although only certain embodiments of this invention have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the scope of this disclosure. Joinder references (e.g., attached, coupled, connected, affixed, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected/coupled and in fixed relation to each other. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the invention as defined in the appended claims.
This application claims the benefit of U.S. Provisional Application Ser. No. 61/356,334 entitled “Damper for Use in a Fuel Delivery System,” which was filed on Jun. 18, 2010, and which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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61356334 | Jun 2010 | US |
Number | Date | Country | |
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Parent | 13090840 | Apr 2011 | US |
Child | 13101738 | US |