1. Technical Field
The present invention relates to a damper spool, including a damper spool for a valve.
2. Description of the Related Art
Spool valves are known and used in a variety of applications. Among other examples, a spool valve may statically or dynamically control pressure in an environment such as, for example, in connection with a hydraulic pump. Certain known spool valves control pressure by employing a magnetic element that, upon excitation, activates a rod and a spool connected thereto to controllably change pressure of a fluid or the like residing in a valve portion of a spool valve. Generally, the spool is slidably disposed in a longitudinal bore defined in a valve body. The movement of the rod and spool provide a mechanism to generally control pressure related to a medium passing through portions of a valve body.
A spool for a valve assembly is disclosed. The spool comprises an intermediate portion adapted to form a control chamber with a valve body, and a first end portion adapted to form a first damper chamber with the valve body, wherein the control chamber is in hydraulic communication with the first damper chamber such that said hydraulic communication dampens movement of the spool within the valve body.
Referring now to the drawings, embodiments of the present invention are shown. The drawings are not necessarily to scale and certain features may be simplified or exaggerated to better illustrate and explain the invention. Further, the embodiments set forth herein are not intended to be exhaustive or otherwise limit or restrict the invention to the precise configurations shown in the drawings and disclosed in the following detailed description.
Actuation portion 12 includes a case 16 and an actuator 17. In an embodiment, at least a portion of case 16 includes a flux collector. Case 16 generally surrounds actuator 17. It will be appreciated that actuation portion 12, actuator 17, and case 16 may be designed and configured in accordance with various known arrangements and, as such, actuation portion 12, actuator 17, and case 16 are only generally described herein. Various alternatives to the illustrated arrangement will be recognized by one of ordinary skill in the art, and the present invention should not be limited to the actuation portion illustrated and described.
In an embodiment, actuator 17 may include a bobbin having an electromagnetic coil operatively wrapped therearound to generally provide a magnetic coil arrangement. Magnetic coil arrangements to operate solenoid valves are understood by those skilled in the art. A terminal (not shown) may also be connected to the electromagnetic coil and to a ground to generate an electromagnetic force. In an embodiment, a terminal may be adapted to receive a signal provided from a control device (not shown). The control device may be internal to the solenoid or may be part of an external system.
Actuator 17 includes a longitudinal channel 23 that may be generally positioned at a central portion of a bobbin. An armature 22 and a rod 24 may be slidably disposed in channel 23, for example, as shown in the Figures. Armature 22 and rod 24 may be operatively connected to one another such that movement of armature 22 can also provide movement to rod 24 and vice-versa. In an embodiment, a biasing device 25 may also be included between armature 22 and a portion of case 16. Biasing device 25 generally urges or biases rod 24 and armature 22 toward valve portion 14. In an embodiment, an adjusting means 26, such as a screw or the like, may be connected to biasing device 25 to adjustably produce or impart a desired amount of force. For example, a force (such as a compression force) asserted by biasing device 25 between a portion of case 16 and armature 22 may be produced and/or adjusted. The benefits and uses of a biasing device are known in the art. Among other examples, biasing device 25 may include a coil spring or other types of spring members. However, persons of skill in the art will recognize that other biasing devices may also be employed, whether alone or in various combinations. Moreover, if desired, a bearing or the like may be attached to a portion of case 16 to facilitate rotatable movement of rod 24 about case 16.
Referring now to
In an embodiment, case 16 and the actuator 17 may be operatively connected to intermediate seating portion 27 and valve portion 14. Case 16, intermediate seating portion 27, and valve portion 14 can be attached using an attachment means. For example, without limitation, case 16, intermediate seating portion 27 and valve portion 14 may be threadably attached or, if desired, they may be crimped, soldered, brazed, mechanically staked, or otherwise mechanically connected. In an embodiment, a sealing means or the like may be disposed between actuation portion 12 and intermediate portion 25; between valve portion 14 and intermediate portion 25; and/or between actuation portion 12 and valve portion 14, such that fluid resident in valve portion 14 may be generally controlled or inhibited from leaking between such connections. One of skill in the art will recognize a wide variety of types of sealing means that may be employed to provide a desired seal between such connection. For example, without limitation, sealing means may comprise a diaphragm. However, other sealing means may be employed, such as, for example, an O-ring or the like.
As illustrated in the Figures, valve portion 14 may be configured to be adjacent to actuation portion 12. In an embodiment, valve portion 14 includes a valve body 30 that includes a channel 32 that can longitudinally extend through a first end 33 and a second end 34 of valve body 30. First end 33 of valve portion 14 may be connected to a bottom portion of case 16 of actuation portion 12. In an embodiment, intermediate seating portion 27 further includes at least a segment 35 in communication with channel 32 of valve portion 14 such that they are operatively connected or juxtaposed to at least a portion of channel 23 of actuation portion 12. It will be appreciated, that segment 35 of intermediate seating portion 27, channel 32 of valve portion 14 and channel 23 of actuation portion 12 generally form a continuous channel or axial hole through valve 10.
With continued reference to
It will be appreciated that other valve arrangements may be used in accordance with the present invention. For example, rod 24 may be directly connected to the valve portion 14 in concert with blocking element 37, or an integral rod assembly may wholly replace blocking element 37. Among other possible arrangements,
In an embodiment, valve portion 14 includes a spool 36 slidably disposed in channel 32 of valve body 30. The position of spool 36 may be dependant, among other things, upon the position of armature 22 and rod 24; the position of blocking element 37; the amount of fluid resident (and associated pressure) in valve body 30; and the like. These and other features are described further herein. It will be appreciated, that channel 32 and spool 36 may comprise mating surfaces that are honed to a generally fine surface such that the interaction therebetween may generally form a seal to inhibit fluid from passing therebetween and allow spool 36 to slidably reside therealong.
Valve body 30 includes at least three apertures positioned at various points along valve body 30. The illustrated embodiment includes a first passage or aperture 41a, a second passage or aperture 41b, and a third passage or aperture 41c. For example, first aperture 41a may provide an exhaust passage, second aperture 41b may provide an outlet passage, and third aperture 41c may provide an inlet passage. It will be appreciated that various placements, numbers of apertures, or passages configurations associated with the apertures are contemplated by the invention, and the invention is not limited to the specific design illustrated and described. For example, one of ordinary skill in the art may employ a number of other operational arrangements based on various design specifications and/or requirements.
With reference to the Figures, spool 36 may include a first portion 48, a second portion 50, and an intermediate portion 51 located between first portion 48 and second portion 50. In an embodiment, first end 33 of valve body 30 and first portion 48 of spool 36 generally form a first damper chamber or first chamber 52 having a first chamber pressure. With reference to
With continued reference to
In an embodiment, a member 70 and second portion 50 of spool 36 generally define a second damper chamber or second chamber 54 having a second chamber pressure. Second chamber 54 has a second chamber diameter generally defined by an inner diameter of the second portion 50 of spool 36 and a second chamber volume relating thereto. After considering the present disclosure, it will be appreciated that the first chamber diameter, the second chamber diameter, the first chamber volume and the second chamber volume may be utilized to dampen the movement of spool 36 by, for example, generally controlling the pressures within portions of valve body 30. With reference to
It will further be appreciated that, in an embodiment, movement of spool 36 may be damped by controlling pressures within first chamber 52 and second chamber 54, and, further the invention hereof may be practiced without damping the first chamber 52 such that second chamber 54 solely provides the damping feature or effect. For example,
Referring to
Referring to
With reference to
Referring to an embodiment of the bleed valve arrangement, as illustrated in
It will further be appreciated that the arrangement of first orifice 56 and second orifice 58 in connection with first chamber 52, second chamber 54 and control chamber 53 provides means to dampen, or cushion the oscillations of the spool 36 as, for example and without limitation, actuator 17 changes from an energized state to a de-energized state and vice versa. Moreover, this arrangement also dampens oscillations independent of the state of actuator 17. For example, without limitation, this arrangement provides means to dampen oscillation of spool 36 that may occur due to variable pressures occurring within control chamber 53. Such oscillation can occur due to a pressure buildup within control chamber 53 while actuator 14 is energized and fluid within intermediate chamber 53 has nowhere to exit. Moreover, oscillations may occur due to an external excitation to the valve.
In accordance with the invention, one of ordinary skill in the art will recognize that first orifice 56 may be omitted such that the dampening may occur generally in connection with second chamber 54, second orifice 58 and control chamber 53. For example,
With continued reference to all the Figures, member 70 interacts with second portion 50 of spool 36 to form second chamber 54 at one end thereof. Member 70 has an outer diameter slightly smaller than the inner diameter of second portion 50 of spool 36 such that the interaction therebetween generally seals second chamber 54 and generally prevents fluid from entering second end 34 of valve body 30.
In an embodiment, member 70 is generally configured to be stationary along second end 34 of valve body 30 such that the volume of second chamber 54 expands as spool 36 moves toward first end 33 and contracts as spool 36 moves toward second end 34. Additionally, as the valve is de-energized, the fluid within second chamber 54 exerts a force on spool 36 and an opposite force on member 70 such that the net force on spool 36 within second chamber 54 urges spool 36 to move towards first end 33 of body 30.
With reference to all the Figures, as spool 36 moves toward first end 33 of valve body 30, the volume of second chamber 54 increases and the pressure therein decreases. As a result, fluid is controllably transferred to second chamber 54 from control chamber 53 via second orifice 58 and the movement of spool is dampened due to second orifice 58 regulating, or slowing down the flow of fluid into second chamber 58. Similarly, as spool 36 moves toward second end 34 of valve body 30, the volume of second chamber 54 decreases, and the pressure therein increases. Fluid, therefore, is controllably transferred into control chamber 54 via second orifice 58. Similarly, as the movement of fluid is restrictably controlled by second orifice 58, the movement of spool 36 is dampened as well.
In an embodiment, upon an external excitation to valve 10 such as a jolt thereto or the like, rod 24 and armature 22 may momentarily move such that blocking element 37 moves from seat 43 (as illustrated in
As previously mentioned hereinabove, the diameter of second orifice 58 may be application specific. For example, movement of spool 36 will be increasingly dampened as the diameter of damper orifice decreases and vice-versa.
It will be appreciated that member 70 may be physically attached to second end 34, however, member 70 may also be adapted to maintain its stationary position due to hydraulic forces executed thereon from fluid residing in second chamber 54. In an embodiment, member 70 may be generally retained in place by a plate 72 and a retaining ring 74 wherein the retaining ring 74 is disposed in second end 34 of valve body 30 using known methods. Among other methods, second end 34 of valve body 30 may include a slot, or annulus formed therein to seat retaining ring 74. In an embodiment, plate 72 includes apertures or the like for venting second end 34 of valve body 30. It will be appreciated that this arrangement, and the pressure exerted on member 70 within second chamber 54 generally act to direct member 70 towards plate 72. In an embodiment, member 70 is a dowel pin or the like. Among other possibilities, with reference to the illustrations, a top portion of member 70 may generally be flat such that sediment or the like does not collect between second portion 50 of spool 36 and member 70. Sediment or the like entering therebetween may cause spool 36 in connection with member 70 to seize or the like. Moreover, in an embodiment, a bottom portion of member 70 may form a meniscus such that member 70 generally rests or pivots upon the lower point thereof.
It will be appreciated that a spool-biasing device 80 may further be disposed between plate 72 and spool 36 to act in concert with spool 36 and member 70. In an embodiment, spool-biasing device 80 generally urges spool 36 towards actuation portion 12 such that when actuator is in a de-energized state spool 36 is generally biased toward first end 33 of valve body 30. In an embodiment, an adjusting means (not shown) such as a screw or the like, may be connected to spool biasing device 80 or plate 72 to adjustably define a desired amount of force asserted by spool-biasing device 80 between spool 36 and plate 72, or define a desired compression of spool-biasing device 80. The benefits and uses of spool-biasing device 80 are known. Among other examples, spool-biasing device 80 may comprise a coil spring; however, one of ordinary skill will recognize that other spool-biasing devices may also be used.
Referring now to
With continued reference to
It will be appreciated, that, among other possibilities, actuator 17 may be electronically actuated through a terminal (not shown). For example, valve 10 is responsive upon the receipt of a first signal sent via an external controller or the like when an increased fluid flow from valve 10 is desired. Conversely, an electrical signal indicating a decrease cause the solenoid spool valve 10 to decrease flow.
The present invention has been particularly shown and described with reference to the foregoing embodiments, which are merely illustrative of the best modes for carrying out the invention. It should be understood by those skilled in the art that various alternatives to the embodiments of the invention described herein may be employed in practicing the invention without departing from the spirit and scope of the invention as defined in the following claims. It is intended that the following claims define the scope of the invention and that the method and apparatus within the scope of these claims and their equivalents be covered thereby. This description of the invention should be understood to include all novel and non-obvious combinations of elements described herein, and claims may be presented in this or a later application to any novel and non-obvious combination of these elements. Moreover, the foregoing embodiments are illustrative, and no single feature or element is essential to all possible combinations that may be claimed in this or a later application.