The invention relates to a damper system for orthopedic devices, having a proximal fastening device and a distal fastening device which are coupled to each other and displaceable relative to each other, having a first hydraulic or pneumatic damper device, which is arranged between the fastening devices and has an extension chamber and a flexion chamber which are separated from each other by a movable piston and are fluidically connected to each other by at least one overflow line.
Pneumatic or hydraulic damper devices for orthopedic devices are used to influence relative movements between components of the orthopedic devices. Orthopedic devices are, for example, orthoses, exoskeletons or prostheses which are fastened to a patient. The orthopedic devices have components which are displaceable relative to one another, in particular pivotable or slidable, and whose relative movement can be influenced by a damper element. For example, pivoting movements are permitted by joints between an upper part and a lower part. These pivoting movements, which serve for extension and flexion of the joint, are influenced by hydraulic dampers or fluid dampers. Sliding movements between two components are likewise damped by a suitable arranged damper device. Hydraulic damping or pneumatic damping is generally effected by influencing the transport of fluid from a flexion chamber or extension chamber. In closed systems, the fluid is transported from the extension chamber into the flexion chamber and back. In pneumatic systems, damping can be effected by compression and/or controlled release from the respective chamber.
DE 10 2007 032 090 A1 discloses an orthopedic fluid damper which is designed for use in an orthosis or prosthesis. A displacement chamber, in which a piston is mounted, is formed in a cylinder housing. A fluid reservoir for a fluid is connected to the displacement chamber via a return flow line. A valve, which can assume an open position, and a closed position in which the return flow line is at least partially closed, is arranged in the return flow line.
EP 654254 A1 discloses a prosthetic joint with a joint upper part and a joint lower part, which are pivotably connected to each other. A damper device is integrated in one of the two joint parts and is designed as a rotary hydraulics system. A rotary piston divides a displacement chamber into two subchambers, which are connected to each other via two parallel, oppositely acting throttle check valves, wherein throttle points can be controlled separately from the outside in order to adjust or change the damping.
EP 672 398 B1 relates to a pivot connection between parts of an orthopedic aid with a multi-link, kinematic joint chain having at least four joint members, which are connected to one another via a common rotation axis. The rotation axes are oriented substantially parallel to one another. A joint member arranged on the flexion side is rotatably connected at its lower end, via an interposed joint connection, to a lower connecting joint member, wherein the interposed joint connection has two rotary connections on the flexion-side joint member and two rotary connections on the lower connecting joint member, such that, when the pivot connection moves, the joint member arranged on the flexion side executes a constrained movement relative to the lower connecting joint member, which comprises both a translation and a rotation. At least one resilient element can be arranged between two joint members; the resilient element can contain a damper.
EP 3 089 722 B1 relates to a prosthetic knee joint with an upper part, a lower part, and a four-part joint system, which is arranged on the upper part. The joint system is mounted on the lower part so as to be pivotable counter to a spring force during a stance phase flexion. A first spring element cushions the movement of the joint system with respect to the lower part about a pivot axis. A second spring element influences the movement within the joint system. The spring elements can each be designed as a spring-damper element or spring-damper system, wherein the damping can be made available via a fluid damper or an elastomer damper. The elastomer element can be designed as a tube or at least have a tube.
The object of the present invention is to make available a damper system for orthopedic devices, in particular for joint devices of the lower extremity, with which system it is possible to better adapt the damping behavior to the respective intended use and in particular to achieve a high level of reliability.
According to the invention, this object is achieved by a damper system having the features of the main claim. Advantageous embodiments and developments of the invention are disclosed in the subclaims, the description and the figures.
In the damper system according to the invention for orthopedic devices, having a proximal fastening device and a distal fastening device which are coupled to each other and displaceable relative to each other, having a first hydraulic or pneumatic damper device, which is arranged between the fastening devices and has an extension chamber and a flexion chamber which are separated from each other by a movable piston and are fluidically connected to each other by at least one overflow line, provision is made that a second damper device with parallel action, and with a speed-independent hysteresis behavior, is arranged between the fastening devices. While hydraulic or pneumatic damper devices have a speed-dependent hysteresis behavior, a parallel connection or a parallel arrangement of a second damper device makes it possible to combine different damping behaviors with one another and to make available different damping properties for different movement phases or load phases. For example, in the case of orthotic knee joints or prosthetic knee joints, it is possible to permit giving way or flexion in the stance phase. With a simultaneous damping effect of the two damper devices, different damper behaviors in the extension direction and in the flexion direction can result depending on the speed, such that different damper behaviors can be achieved and adjusted depending on the movement executed. In addition, if the hydraulic or pneumatic damper device fails, the further damper unit is always present, such that emergency operation with sufficient, albeit possibly no longer optimal, damper properties can still be ensured. The hydraulic damping or pneumatic damping is adjustable over a wide damping range and can be adapted to the respective patient or the intended use simply by reducing or increasing the flow cross section. The more powerful and more variable hydraulic or pneumatic damping has a higher probability of failure due to the movable components, which can be offset by the second damper device acting in parallel.
The second damper device can be constructed as a speed-independent damper, in particular as a friction-damping damper. However, an embodiment of the damper as a structure damper or elastomer damper can also have a hysteresis behavior that is substantially independent of the speed of deformation of the damper device. It is important that the energy use is substantially independent of the speed of deformation of the elastomer, such that another different damper characteristic can be made available with the second damper device. The deformation paths and thus the energy use at a constant spring rate are independent of the speed of deformation.
In a development of the invention, the second damper device is designed as a structure damper made from an elastomer, as a result of which, in addition to the damper effect of the second damper device, storage of force and a restoring force are also made available. The second damper device is designed as a combined spring-damper element, such that not only is the relative movement between the upper part and the lower part or the two fastening devices braked, but also a restoring force against giving way or further displacement of the components between which the damper system is arranged can be made available. The second damper device as a structure damper can be formed from a plastic composite, such that the second damper device is designed as an elastic solid body which has a constant and speed-independent reset behavior.
In a development of the invention, provision is made that the second damper device surrounds the first damper device circumferentially, whereby in the event of a leak, in particular of a hydraulic damper, it is possible to avoid a situation where hydraulic fluid escapes into the environment, or it is ensured that emerging hydraulic fluid is collected or at least stopped. The second damper device can completely surround and enclose the first damper device. The first damper device can be accommodated in the second damper device and can be secured thereto in a sealing or sealed manner, such that a module is obtained which ensures high durability and availability.
The damping behavior of the first damper device can be adjustable. The adjustment can be effected once for example, by adjusting valves or throttles, or else during the use of the damper system via actuators, such as motors or other actuating devices, which can be sensor-controlled or mechanical, for example, depending on movements or displacement situations of the fastening devices toward or away from each other. For example, depending on a measured joint angle or a direction of movement, a valve or a throttle can be opened or closed, or the respective flow cross section can be increased or decreased.
The second damper device can be designed as a tube damper or at least have a tube, it being possible to combine a plurality of tube elements with one another and to arrange them in series.
In a development of the invention, provision is made that the tube damper has at least one outwardly curved, barrel-shaped or bell-shaped portion, via the shape and design of which, for example in height, curvature or material thickness, it is possible to adjust the damping, the suspension behavior and the hysteresis behavior. By a suitable selection of the second damper element as a correspondingly designed and shaped tube damper with the respective barrel-shaped or bell-shaped portions, an adaptation to the respective intended use can be carried out to a large extent in cooperation with the first damper device. The tube damper can have a plurality of outwardly curved, barrel-shaped and/or bell-shaped portions with different diameters, material thicknesses and/or different heights, such that each tube portion has a different damper and/or spring characteristic, as a result of which it is possible to obtain a wide variation of spring and damper behavior.
The tube damper can have an inwardly and/or outwardly projecting support portion which bears on a housing, in particular on an outer face and/or inner face of a housing of the first damper device. By way of the inwardly and/or outwardly projecting support portion, it is possible to guide the tube damper on the outer face and/or inner wall of a housing of the first damper device. In addition, the first damper device is protected by a tube damper, which surrounds it on the outside, and permits a compact construction.
In a development of the invention, the first damper device is assigned a switching element, which at least reduces the flow resistance in the extension direction or flexion direction and keeps it at a set flow resistance in the opposite direction. This switching element can be used, for example, to permit a direction-dependent connection or disconnection of the first damper device. For example, if a lower resistance or a lower damping is required for the flexion of a joint device, the first damper device is switched off or its effect is reduced, such that, for example, the pneumatics or hydraulics are bridged. In the flexion direction, it is then only the second damper device or the structure damper made of an elastomer that acts, whereas in the reverse movement both the second damper device and the first damper device are activated in the form of the hydraulic or pneumatic damper device. The same can also take place the other way round, i.e. a double damper effect in the flexion direction and a single damper effect in the extension direction. This switchover can be dependent on the direction of movement and/or dependent on the load. The switching device can be designed, for example, as a changeover valve that is switched depending on the direction of flow.
The flow resistance of the first damper device can preferably be reduced in the compression direction of the second damper device.
In a development of the invention, provision is made that the hysteresis behavior of the first damper device is harder than the hysteresis behavior of the second damper device. The second damper device has a gentler hysteresis curve, that is to say a greater deviation between the damping behavior during the spring deflection compared to the damping behavior in the rebound.
A cylinder for receiving the piston of the first damper device can be formed in the fastening device in order to permit a compact construction of the damper system.
In a variant of the invention, provision is made that the second damper device is arranged within the medium of the first hydraulic or pneumatic damper device, i.e. within the fluid that is moved between the extension chamber and the flexion chamber during a displacement of the fastening devices relative to each other.
In a development of the invention, provision is made that at least one of the outwardly curved, barrel-shaped and/or bell-shaped portions, which can also have different diameters and/or different heights, is arranged above the first damper device, while at least one of the outwardly curved, barrel-shaped and/or bell-shaped portions is arranged below the first damper device. The tube structure damper is thus divided in two: one part above and one part below the first damper device.
Illustrative embodiments of the invention are explained in more detail below with reference to the attached figures, in which:
The distal end of the second damper device 40 bears on a shoulder of a distal fastening device 20. In the illustrative embodiment shown, the distal fastening device 20 has two seats 22, each with an internal thread for receiving bolts or screws, so as to be able to secure the second or distal fastening device 20 to another component of the orthopedic device.
Extending from the through-bore, along the longitudinal extent of the damper system, is a bolt on whose outer face the external thread 11 is formed which engages with an internal thread 13 of the pretensioning element 12. The pretensioning element 12 bears on the proximal, upper end of the second damper device 40 in the form of a tube damper. Within the bolt of the proximal fastening device 10, a piston rod 14 is screwed in. The piston rod 14 is guided movably in a cylinder 21, which is formed in the distal fastening device 20. On the piston rod 14, a piston 33 is arranged or formed which is movable to and fro in the cylinder 21 along the longitudinal extent of the damper system or of the piston rod 14. It is thereby possible for the proximal fastening device 10 to be moved in the direction of the distal fastening device 20 and back.
The distal fastening device 20 forms a housing in which the piston rod 14 is guided and which, at its proximal end, is sealed off by a seal 15. The seal 15 bears on the piston rod 14 and prevents escape of a hydraulic fluid which is arranged inside the cylinder 21 in an extension chamber 32 and a flexion chamber 31. The extension chamber 32 is separated from the flexion chamber 31 by the piston 33. Inside the piston rod 14, an overflow line is formed through which, upon displacement of the piston 33 due to a movement of the piston rod 14, hydraulic fluid can flow from the extension chamber 32 into the flexion chamber 31, when the two fastening devices 10, 20 are moved toward each other. When the movement is reversed, i.e. the fastening devices 10, 20 are moved away from each other, hydraulic fluid flows from the flexion chamber 31 through the overflow line 34 into the extension chamber 32. Within the overflow line 34, which in the illustrative embodiment shown passes through the piston rod 14 and the piston 33, a nozzle needle 35 is arranged, which is mounted adjustably on the outer face via a thread 36 in the piston rod 34. By turning the nozzle needle 35, it is possible to change the flow cross section of the overflow line 34. For this purpose, an access opening is formed at the distal end face of the distal fastening device 20, through which access opening a rotation of the nozzle needle can take place via a tool, for example a screwdriver, a polygon wrench or an Allen key. A further seal 15 for sealing off the piston rod 14 from the outside is arranged in the distal end region of the distal fastening device 20.
The piston rod 14 forms, together with the piston 33, the cylinder 21 and the overflow opening 34, a first, further damper device 30, which is designed as a hydraulic damper device 30. The first, hydraulic damper device 30 acts parallel to the second damper device 40, which is arranged between the pretensioning element 12 and the shoulder on the distal fastening device 20.
The second damper device 40 is designed as a tube damper made from an elastomer material and has two barrel-shaped, hollow portions 41, 42, which are connected in series to each other. Compared to the distal tube portion 42, the proximal tube portion 41 has a larger external diameter and a larger internal diameter and also a smaller longitudinal extent or height. The wall thickness of the two portions 41, 42 is substantially the same and constant, while the wall thicknesses increase in the proximal and distal end regions of the portions 41, 42. Between the two portions 41, 42, a solid support portion 43 is formed which has an external diameter corresponding substantially to the maximum external diameter of the proximal portion 41. The support portion 43 extends as far as the outer wall of the cylinder housing, which is configured by the distal fastening element 20. The support portion 43 provides radial guiding for the tube damper or the second damper element 40 when the two fastening devices 10, 20 are moved toward each other. In the event of a displacement of the fastening devices 10, 20 toward each other, not only is the piston 33 moved inside the cylinder 21, the two barrel-shaped portions 41, 42 are also compressed. On account of the hollow-body structure of the two portions 41, 42, they bulge outward, and the support portion 43 moves along a wall on the outer face of the cylinder 21 or along a wall of the housing for the hydraulic first damper device 30, downward in the direction of the distal fastening device 20. Thus, in addition to hydraulic damping on account of the impeded flow of fluid from the extension chamber 32 into the flexion chamber 31, a second, additional damping is made available via the tube damper 40 designed as a solid body. On account of the elastic configuration of the second damper device 30, this forms a spring-damper system which, in the absence of a force that moves the two fastening devices 10, 20 toward each other, initiates a restoring movement.
The first damper device 30 surrounds the first damper device 30 about the entire circumference and has a different damper behavior than the second damper device 40. In particular, the hysteresis behavior of the first damper device 30 is speed-dependent, while the second damper device 40 has a speed-independent hysteresis behavior. In addition, the first damper device 30 can be designed to be switchable and is adjustable over a wide range. By screwing in or unscrewing of the needle valve 35, it is possible to vary the flow cross section of the overflow line 34 over a wide range, as a result of which the damper properties of the hydraulic damper 30 can be changed accordingly. In addition, by means of a simple switching element 37 in the form of a check valve, it is possible for the hydraulic damper device 30 to be actively switched or bypassed depending on the direction of movement. In the case of a flexion movement, when the two fastening devices 10, 20 are moved toward each other, there is a high pressure on the side of the piston 33 facing toward the extension chamber 32. The check valve opens and frees a bypass channel 38, such that hydraulic fluid can flow from the extension chamber 32 into the flexion chamber 31 independently of an obstruction of the flow cross section in the overflow line 34. Conversely, with the switching element 37 in the form of a spring-loaded ball for example, during an extension movement, that is to say a reversal and an increase in the distance between the two fastening devices 10, 20 from each other, the bypass line 38 is closed, such that hydraulic fluid can flow from the flexion chamber 31 into the extension chamber 32 only through the overflow channel 34. It is thus possible to activate different damper devices for different movements. By spring-loading of the switching element 37, it is also possible to release the bypass line 38 in a manner depending on the load.
With a reverse arrangement of the switching element 37, it is possible to damp a flexion movement only via the second damper device 40 or to reduce the damping effect of the first, hydraulic damper device 30, whereas, in the reverse movement, both damper devices 30, 40 are fully activated. In addition to mechanical triggering, as is described in the illustrative embodiment, electronic triggering of the switching process can also take place.
As an alternative to the first damper device 30 being encased by the second damper device 40 in the form of the tube structure damper, there is the possibility that a first portion 41 can be arranged above the first damper device 30 or proximally to the first damper device 30, and a second portion 42 can be arranged below or distally to the first damper device 30, such that the first damper device 30 can be embedded in series between two tube-structure damper portions or tube structure dampers 40. The proximally and distally arranged tube structure dampers 40, portions or second damper devices can have a plurality of outwardly curved, barrel-shaped and/or bell-shaped portions with different diameters and/or different heights.
During a reversal of the movement, i.e. during an extension of the joint and an outward excursion of the piston rod 14 from the extension chamber 32, the fluid flows out of the extension chamber 32 through the adjusting valve 37 through the overflow line 34 into the flexion chamber 32. In addition, volume compensation is effected by the fluid from the expansion tank 310.
In the illustrative embodiment according to
A variant of the invention is shown in
In the illustrative embodiment shown in
During an extension movement, i.e. an upward movement of the piston 33 inside the housing 210, the elements of the tube structure dampers of the second damper devices 40 relax.
Number | Date | Country | Kind |
---|---|---|---|
10 2018 131 698.4 | Dec 2018 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2019/084514 | 12/10/2019 | WO | 00 |