The invention is based on a damper as generically defined by the preamble to claim 1.
From the prior art, dampers for vehicles are known whose characteristic shock absorber values can be adjusted via hydraulic proportional valves and adapted to different driving situations. These proportional valves, for instance with the aid of a control piston that is moved by an exciter coil, continuously control the fluid flow rate in the damper. The proportional valves are either flanged to the damper or integrated with the piston ram of the damper. An additional sensor, which is disposed on the wheel suspension, furnishes information about the state of retraction of the damper. As sensors, acceleration sensors or travel sensors with transmission rods can be used. Associated evaluation and control units are either disposed centrally in the vehicle or can be disposed noncentrally on the flanged-on proportional valve. The proportional valve may control the main fluid flow rate indirectly, or in other words, a small secondary flow is regulated directly by a small control piston and forms a differential pressure from the main valve. Because of this regulated differential pressure, the main fluid flow rate is established in the main valve. As a result, it is attained that with relatively slight adjusting forces, a relatively high pressure can be controlled. The reaction time of the damper is limited by the transient response of the proportional valve.
The damper of the invention having the characteristics of independent claim 1 has the advantage over the prior art that inside the damper cylinder, control means are disposed which have two independent control loops for a rebound stage period and one compression stage period. During the rebound stage period, the control means control the flow rate of the damper fluid in a first flow direction with first adjustment means. During the compression stage period, the control means control the flow rate of the damper fluid in a second flow direction with second adjustment means. The damper of the invention, by means of the mechanical separation of the rebound stage period and the compression stage period, make unambiguous, independent control of the two damper forces possible. Moreover, the damper of the invention advantageously enables direct control of the fluid flow, which is effected practically without delays and/or transient states. The damper of the invention may be embodied as a dual-tube or single-tube damper, for example.
By the provisions and refinements recited in the dependent claims, advantageous improvements to the damper defined by the independent claim are possible.
It is especially advantageous that the possible adjustment variable of the first adjustment means can be adjusted for an ensuing compression stage period by associated first predetermining means during the rebound stage period preceding this compression stage period. The possible adjustment variable of the second adjustment means can be adjusted for the ensuing rebound stage period by associated second predetermining means during the compression stage period preceding this rebound stage period. The adjustment variables of the first and second adjustment means can for instance be implemented in the form of an adjusting stroke, an adjusting angle, as a variable spring constant, and so forth.
The adjustment variables for the first adjustment means and/or for the second adjustment means can for instance be ascertained by evaluating signals of an upper sensor unit and/or a lower sensor unit, which can for instance include pressure sensors, acceleration sensors, and/or travel sensors and associated electronic circuits. With the aid of the two sensor units, for instance, a force can be ascertained which acts directly on the damper and thus on the vehicle. This means that regulation to a variable that is perceived by a passenger, and particularly the driver, as shock is possible.
In a feature of the damper of the invention, the adjustment variable for one of the two adjustment means can be fixedly predetermined, and the required adjustment variable for the other of the two adjustment means can be ascertained during operation and variably adjusted by the associated predetermining means. This makes a simpler, less-expensive embodiment of the damper possible.
The predetermining means and/or the second predetermining means are each held in position in the loaded state by self-locking without counterforce. In addition, in the unloaded state the first predetermining means and/or the second predetermining means are each adjusted via corresponding drive units, embodied for instance as magnet coils or piezoelectric elements, and are triggered as a function of the signals of the upper and/or lower sensor unit. Because the adjustment of the predetermining means is decoupled from the actual work stroke of the adjustment means and is effected in the unloaded state, and because during the associated work stroke of the adjustment means the predetermining means are held by self-locking, slight adjusting forces are already sufficient to allow the use of magnet coils and/or piezoelectric elements as drive units. The corresponding work stroke of the adjustment means is represented by the flow direction in which the associated adjustment means performs the damping work. In addition, the damper of the invention enables a continuously variable and fast selection of throttle valves or characteristic damper curves, so that a varying selection of the damper characteristic, ranging from “very hard” to “very soft”, is possible, and these can advantageously be adjusted independently of one another for the compression stage period and for the rebound stage period.
The damper of the invention advantageously make it possible to use economical, relatively low-precision components as the control means. Moreover, it is possible for valve, wheel and/or vehicle body sensors and local electronic damper circuits to be fully integrated in a single unit.
In a further feature of the damper of the invention, the first and second adjustment means are each embodied as a throttle valve having an active region and a stop region. The adjustment variables of the adjustment means can each be predetermined by adjustable driving wedges and/or adjustment bushes, and the adjustment bushes each cooperate with corresponding stop regions, embodied as adjustment pegs, of the throttle valves. In addition, the first and second adjustment means can be combined with a rubber bearing to make an adjustment unit.
In a further feature of the damper of the invention, the first and second adjustment means, the first and second predetermining means, the associated electronic circuits, the drive units, and the upper and lower sensor units are embodied as a structural unit and preferably disposed in the piston ram.
Advantageous embodiments of the invention that are described below are shown in the drawings.
As seen in
The mode of operation of the damper 1 of the invention will be described below in conjunction with
As seen from
The control means 50 that are located inside the damper cylinder 2 in the piston ram 11 include two independent control loops for a rebound stage period and a compression stage period. For controlling the flow rate of the damper fluid through the first control conduit 17 in a first flow direction 40 during the compression stage period, the control means 50 have first adjustment means 30, which will be described in detail hereinafter in conjunction with
The required adjustment variables for the first adjustment means 30 and/or for the second adjustment means 30′ are ascertained by evaluating signals of the upper sensor unit 16 and/or of the lower sensor unit 18. By the described mechanical separation of the rebound stage period and the compression stage period, unambiguous and independent control of the flow rate of the damper fluid through the first control conduit 17 and the second control conduit 19 can be attained. The adjustment of the predetermining means for adjusting the associated adjustment variable for the rebound stage period and compression stage period is advantageously always done during the unloaded state of the respective predetermining means.
One exemplary embodiment of a damper 1 of the invention is described below in conjunction with
The first rotatably supported throttle valve 31 varies the flow cross section of the damper fluid in the first control conduit 17 in the pressure direction during the compression stage period and thus predetermines the damping force. the throttle valve 31 is limited in its opening angle by the first driving wedge 31, located to the rear. The first driving wedge 34 is designed such that in the loaded state, during the compression stage period, it is kept in position by self-locking, without counterforce. If during the rebound stage period the fluid flows in an opposite direction 42, then the first throttle valve 31 closes, because of its disposition and its geometry. Then its rear side, that is, its stop region 33, no longer rests on the first driving wedge 34. In this unloaded state, the first driving wedge 34 can be moved to a different desired position by means of a slight adjusting force. This is done with the aid of a first drive unit 22, which is embodied as a magnet coil and into which a pistonlike end of the first driving wedge 34 protrudes. Analogously, via the second throttle valve 3F and the second driving wedge 34′ and a second drive unit 22′ embodied as a magnet coil, the damping force in the tension direction 42 can be varied during the rebound stage period. Via the sensor units 15, 18 disposed on the top and bottom sides, respectively, of the piston ram 11, the actual damping force at the time is ascertained. The pressure value or damping force ascertained is compared with a desired pressure value or damping force. Next, via suitable triggering of the applicable magnet coil 22, 22′, the position of the corresponding driving wedge 34, 34′ is changed, as soon as the affected driving wedge 34, 34′, on the next change of direction, is no longer loaded. For the ensuing period, the associated driving wedge 34, 34′ is now in the new position, and it predetermines the desired new damping characteristics. As also seen from
Because the adjustment of the predetermining means 34, 34′ is decoupled from the actual work stroke of the adjustment means 30, 30′ and is switched in the unloaded state of the predetermining means 34, 34′, and because the predetermining means 34, 34′ are held by self-locking during the work stroke of the adjustment means 30, 30′, even slight adjusting forces suffice for the adjustment, so that magnet coils and/or piezoelectric elements can be used as drive units 22, 22′.
Below, in conjunction with
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In the second control conduit 19, not shown, the control of the fluid flow with the second throttle valve 35′ in the second flow direction 42 is effected analogously to the description of the control of the fluid flow in the first flow direction 40 in the first control conduit 17 by the first throttle valve 35.
In an alternative embodiment, not shown, of the damper of the invention, the adjustment variable for one of the two adjustment means 30, 30′ may be fixedly predetermined, and the requisite adjustment variable of the other of the two adjustment means 30, 30′ can be ascertained during operation and adjusted variably by the associated predetermining means. For instance, the flow of damper fluid in the first control conduit 17 can be controlled by predetermining a constant adjustment variable for the associated first adjusting element 30. The adjusting element 30 may for instance be embodied as a conventional leaf spring with an active region and an unchanging spring constant; the spring constant represents the constant adjustment variable. As a result, the first drive unit 22 and the predetermining means can advantageously be dispensed with. The flow of damper fluid in the second control conduit 19, however, is embodied as variable, and as noted above, it can be varied via the second adjusting element 30′ by means of the adjustable second driving wedge 34′ or the adjustable second adjustment bush 23′. Analogously, the damper fluid flow in the second control conduit 19 can be controlled by predetermining a constant adjustment variable for the associated second adjusting element 30′.
The embodiments of the damper of the invention advantageously make it possible for the most optimal adjustment of the characteristic damper values to be attained at all times in different driving situations. In contrast to a conventional hydraulic proportional valve, the flap valves according to the invention enable direct control of the main fluid flow, practically without delays and without transient states, and the control can advantageously be done, using only slight adjusting forces, by decoupling the adjustment operation from the actual work stroke. Because of the very compact embodiment that is possible, the damper of the invention is also suitable for damping the passenger compartments of utility vehicles, for damping vehicle seats, semitrailers, and so forth. The damper of the invention is furthermore suitable for applications outside the automotive field, such as in mechanical engineering, where a controllable damper of compact design is necessary.
Number | Date | Country | Kind |
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102006037172.0 | Aug 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP07/57045 | 7/10/2007 | WO | 00 | 2/9/2009 |