Information
-
Patent Grant
-
6393624
-
Patent Number
6,393,624
-
Date Filed
Wednesday, September 22, 199925 years ago
-
Date Issued
Tuesday, May 28, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Fetsuga; Robert M.
- Nguyen; Tuhn
Agents
-
CPC
-
US Classifications
Field of Search
US
- 004 236
- 004 241
- 004 248
- 004 240
- 004 2461
- 004 2462
- 188 306
- 188 307
- 188 290
- 016 54
- 016 55
- 016 68
- 016 255
- 016 277
- 016 319
- 016 58
- 016 DIG 9
- 418 154
-
International Classifications
-
Abstract
A damping device for damping the relative rotation of a rotating member. The damping device includes a casing, a rotor disposed in an interior space of the casing, and a damping mechanism including a viscous liquid disposed in an annular chamber formed between the casing and the rotor. The viscous liquid exerts frictional forces to damp the relative rotation between the rotor and the casing in a first rotation direction but not in the opposite rotation direction, the damping force increasing when the rotor and the casing rotate relative to each other from a first relative angular position to a second relative angular position in the first rotation direction. The casing and the rotor are structure to provide a damping force by impeding the flow of the viscous liquid within the chamber, and to provide another damping force by the contacting of the rotor and the casing. A valve is further provided within the chamber to restrict the flow of the viscous liquid. A toilet seat and lid unit incorporating two identically shaped damping devices, as well as a toilet bowl incorporating the seat and lid unit are also provided.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a damping device for toilet seat or toilet lid in a western-style toilet, and a toilet equipped with the damping device.
2. Description of the Related Art
In some high-quality western-style toilets, in order to prevent an impact sound from occurring when the toilet seat or lid is dropped, damping devices (or slow-closing devices) have been provided on the axis of rotation of the toilet seat or toilet lid in order to mitigate the force of rotational motion. For example, in the toilet seat and toilet lid opening/closing device disclosed in Japanese Unexamined (Kokai) Patent Application No. Hei 4[1992]-259424, as shown in
FIG. 26
, hinges
202
and
203
for the toilet seat
201
and hinges
205
and
206
for the toilet lid
204
are placed side-by-side, and opening and closing devices
207
and
208
that have damping functions are provided outside these hinges.
With this opening and closing device, a driving force transfer hole
210
such as a square hole is formed in one of the hinges
202
of the toilet seat
201
, and a driving force non-transfer hole (not shown in the figure) that does not transfer drive force is formed in the other hinge
203
. In addition, a driving force non-transfer hole (not shown in the figure) is formed in one of the hinges
205
for the toilet seat cover
204
, and a drive force transfer hole
212
is formed in the other hinge
206
. Thus, one of the hinge pins
215
links the hinge
202
of the toilet seat
201
and one of the opening-closing devices
207
, and the other hinge pin
216
links the hinge
206
of the toilet lid
204
and the other opening/closing device
208
. As a result, the rotation of the toilet seat
201
in the downward direction is damped by one of the opening/closing devices
207
, and rotation of the toilet lid
204
in the downward direction is damped by the other opening-closing device
208
.
Another opening/closing device for toilet seats or toilet lids is disclosed in Japanese Kokai Patent Application No. Hei 8[1996]-117148, shown in FIG.
27
. An attachment member
222
is fastened to the toilet
221
, and opening/closing devices
223
,
224
having symmetrical orientations are inserted into the attachment member
222
. Hinges
225
that constitute the attachment parts for the toilet seat are then disposed on both sides of the attachment member
222
, and hinges
226
that constitute the attachment parts for the toilet lid are disposed on both sides of hinges
225
. An attachment pin
227
is attached on the side of the opening/closing device
223
, and an attachment pin
228
is attached on the side of the opening/closing device
224
, while passing through the hinges
225
and
226
.
On the other hand, with common western-style toilets, a variety of integrated toilet seat and lid units having different shapes or colors are available, and may be interchangeably installed on toilets. In the United States in particular, these types of toilet seat/toilet lid units are sold at low cost, and users may obtain toilet seat/toilet lid units that match their personal preferences. It is common for users themselves to dispose of old units, and use screws to attach the newly purchased unit. This attachment is carried out by providing an attachment member having a retention part that retains the rotating shaft and fastening flange between the hinge part of the toilet lid and hinge part of the toilet seat, so that attachment may be carried out by fastening this attachment member to the toilet. With toilets on which this type of toilet seat/toilet lid unit is installed, there is no damping mechanism on the side of the toilet to which it is attached, and a loud impact noise is produced when the toilet seat or toilet lid is released when closing the toilet seat, etc. Moreover, damage due to the impact of dropping ensues whereby the hinge parts are broken or the toilet seat or toilet lid is broken.
The opening/closing devices
207
,
208
in the opening/closing device for toilet seats and toilet lids disclosed in Japanese Unexamined (Kokai) Patent Application No. Hei 4[1992]-259424 (
FIG. 26
) have a format whereby they are attached to the side surface of the toilet. This format generally involves attachment to the base cover of a warm water bidet-type toilet seat disposed on both sides of the toilet. For this reason, it is difficult to attach the opening/closing devices
207
,
208
with toilets that do not have warm water bidet-type toilet seats. Moreover, the hinge
202
of the toilet seat
201
and the hinge
205
of the toilet lid
204
are in close contact, and the hinge
203
of the toilet seat
201
and the hinge
206
of the toilet lid
204
are in close contact, so there is the danger that the toilet lid
204
will also tend to move downward due to frictional forces when the toilet seat
201
is moved downward.
Moreover, the opening/closing devices
207
,
208
are disposed with mirror symmetry, so they are not identical in terms of their damping directions. Specifically, the directions of action of the damping functions must be opposite, so the devices must be structurally different. For this reason, the cost of the opening/closing devices
207
and
208
increases. Moreover, it is necessary not to mistake the left and right parts when attaching them, and assembly errors may easily occur.
Moreover, with the opening/closing device for toilet seats and toilet lids of the toilet disclosed in Japanese Kokai Patent Application No. Hei 8[1996]-117148 (FIG.
27
), the opening/closing devices
223
,
224
must have a large attachment member
222
, so the space for sitting on the toilet
221
is decreased. Moreover, the hinges
225
and
226
are in contact on one side, and the hinges
225
and
226
are also in contact on the other side, so that the same problem occurs as in Japanese Kokai Patent Application No. Hei 4[1992]-259424 described above. Moreover, the opening/closing devices
223
,
224
are disposed with mirror symmetry, so the damping direction is not the same for the left and right sides, as with the opening/closing devices
207
,
208
. For this reason, the same problems arise in this regard as in Japanese Kokai Patent Application No. Hei 4[1992]-259424 described above.
Thus, with conventional opening/closing devices, a spring member is provided on the rotating shaft, which strongly applies a damping force in the final range when a toilet seat or toilet lid undergoes rotational falling, but the structure is complicated, large, costly and difficult to assemble. Moreover, fine response to changes in operating torque of the rotating member is problematic, and it is thus difficult to produce a high-quality feel during use. On the other hand, replaceable toilet seat/toilet lid units, while may be readily removed and attached according to personal preference, have no damping function.
SUMMARY OF THE INVENTION
Accordingly, the present invention is directed to a damping device for toilet seat and lid unit that substantially obviates one or more of the problems due to limitations and disadvantages of the related art.
An object of the present invention is to provide a damping device for a toilet seat/toilet lid unit in a western-style toilet that is easy to install and has a simple structure and low cost.
Another object of the present invention is to provide a damping device for a toilet seat/toilet lid unit in which parts with the same shape and same structure may be attached as-is at the left and right attachment points using two damping devices.
Yet another object of the present invention is to provide a damping device for a toilet seat/toilet lid unit in which control of the rotational force of the seat and/or lid is gradually increased with the rotation of the toilet seat and/or lid.
Additional features and advantages of the invention will be set forth in the description which follows and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described, the present invention provides a damping device including a casing, a rotor disposed in an interior space of the casing to form an annular chamber between the casing and the rotor, and a damping mechanism including a viscous liquid disposed in the chamber, the viscous liquid exerting frictional forces to damp the relative rotation between the rotor and the casing in a first rotation direction, the damping force increasing when the rotor and the casing rotate relative to each other from a first relative angular position to a second relative angular position in the first rotation direction. The damping mechanism does not damp the relative rotation of the rotor and the casing in the direction opposite the first rotation direction.
In particular, the casing has at least one protrusion protruding inwardly from the interior surface to the interior space. The rotor has a core with a radius that varies angularly such that the core and the protrusion of the casing forms a gap when the rotor and the casing are at the first relative angular position, and the core and the protrusion come into contact when the rotor and casing rotate relatively from the first relative angular position to or near the second relative angular position, whereby the contact generates a damping force that impedes the relative rotation of the rotor and the casing in the first rotation direction. Further, the protrusion of the casing extends in an axial direction and divides the annular chamber into at least two parts. The viscous liquid flows between the parts of the chamber through the gap between the protrusion and the core of the rotor when the rotor and the casing rotate relatively, and the protrusion impedes the flow of the viscous liquid to generate a damping force that impedes the relative rotation of the rotor and the casing. The interior space defined by the casing may have a radius that decreases with an angular position within an angular range.
In addition, the damping device includes at least one movable valve disposed within the annular chamber between the casing and the core of the rotor and controlling the flow of the viscous liquid within the chamber, the valve being latched to a retaining part of a protrusion of the rotor and moves with the rotor, a latching position of the movable valve changing with the direction of rotation of the rotor. The casing further has an end portion substantially perpendicular to a rotation axis of the rotor and the casing, where a depression is provided on an inner surface of end portion, the depression having a cross-sectional area in the radial direction that varies with an angular position defined on the casing.
According to another aspect of the present invention, a toilet seat and toilet lid unit is provided which incorporates the damping device, where the rotation of the toilet seat and/or lid is damped by the damping device. The toilet seat and toilet lid each have two hinges, and one damping device is disposed between one seat hinge and one lid hinge, and another damping device is disposed between the other seat hinge and the other lid hinge. The two damping devices have the same external appearance.
According to yet another aspect of the present invention, a western-style toilet bowl is provided having toilet seat and toilet lid unit which incorporates the damping device.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an exploded perspective view of the toilet seat/toilet lid unit including the damping device according to an embodiment of the present invention.
FIG. 2
is a partial cross-sectional plan view showing the structure of the periphery of the hinge for the toilet seat/toilet lid unit of FIG.
1
.
FIG. 3
is an axial cross-section of the damping device used in the toilet seat/toilet lid unit of
FIG. 1
, showing a state in which the movable valve has been removed.
FIG. 4
is a partial cross-sectional side view from the direction of the arrow A in FIG.
3
.
FIG. 5
is a front view of the inside of the casing of the damping device used in the toilet seat/toilet lid unit of FIG.
1
.
FIG. 6
is a front view showing the inside of the cover of the damping device used in the toilet seat/toilet lid unit of FIG.
1
.
FIG. 7
is a front view showing the rotor in a condition in which the movable valve of the damping device used in the toilet seat/toilet lid unit of
FIG. 1
has been removed.
FIG. 8
is cross-sectional view along the line A—A in FIG.
7
.
FIGS.
9
(A) and (B) show the movable valve of the rotor part for the damping device used in the toilet seat/toilet lid unit of
FIG. 1
, where FIG.
9
(A) is a plan view and FIG.
9
(B) is a side view from the direction of the arrow B in FIG.
9
(A).
FIG. 10
is an exploded perspective view of the rotor part of the damping device used in the toilet seat/toilet lid unit of FIG.
1
.
FIGS.
11
(A)-(C) illustrate the function of the damping device used in the toilet seat/toilet lid unit of
FIG. 1
, where FIG.
11
(A) shows the condition when the toilet seat and lid are closed, and FIG.
11
(B) shows the condition when the toilet seat and lid are being opened, and FIG.
11
(C) shows a completely opened condition.
FIGS.
12
(A)-(C) illustrate the damping device used in the toilet seat/toilet lid unit of
FIG. 1
, where FIG.
12
(A) shows the condition when the toilet seat and lid are open, FIG.
12
(B) shows the condition when the toilet seat and lid are being closed, and FIG.
12
(C) shows a completely closed condition.
FIGS.
13
(A)-(C) illustrate the relationship between the opening angle of the toilet seat and lid and the damping force (buffering force) of the damping device used in the toilet seat/toilet lid unit of
FIG. 1
, where FIG.
13
(A) shows the torque curve for the non-circular shape of the inner circumferential surface of the casing, FIG.
13
(B) shows the torque curve due to the non-circular shape of the rotor core, and FIG.
13
(C) shows the torque curve due to the cavity in the cover end surface.
FIG. 14
is a cross sectional view along the circumferential direction of the cavity provided in the cover end surface of the damping device used in the toilet seat/toilet lid unit of FIG.
1
.
FIG. 15
is a cross sectional view showing an alternative cavity provided in the cover end surface of the damping device used in the toilet seat/toilet lid unit of FIG.
1
.
FIGS.
16
(A) and (B) show an alternative cover of the damping device, where FIG.
16
(A) is a plan view of an inside surface of the cover, and FIG.
16
(B) is a partial cross-sectional view along the line B—B of FIG.
16
(A).
FIG. 17
is a plan view of a toilet seat/toilet lid unit according a second embodiment of the present invention.
FIG. 18
is a side view of the toilet seat/toilet lid unit in
FIG. 17
from the direction of the arrow A.
FIG. 19
is a perspective view of the toilet seat/toilet lid unit of FIG.
17
.
FIG. 20
is a top cross sectional view of a toilet seat/toilet lid unit according to a third embodiment of the present invention.
FIGS.
21
(A)-(C) are perspective views of alternative embodiments of the movable valve used in the damping device of
FIG. 1
, where FIG.
21
(A) is a first alternative embodiment in which the cut-out recess is not provided, FIG.
21
(B) is a second alternative embodiment, and C is a third alternative embodiment.
FIGS.
22
(A)-(D) show a support shaft that passes through the damping device used in the toilet seat/toilet lid unit of
FIG. 1
, where FIG.
22
(A) is a plan view, FIG.
22
(B) is a front view from the direction of the arrow B in FIG.
22
(A), FIG.
22
(C) is a cross-sectional view along the C—C cross section in FIG.
22
(A), and FIG.
22
(D) is a side view along the direction of the arrow D in FIG.
22
(A).
FIGS.
23
(A) and (B) show an alternative embodiment of the support shaft used in the toilet seat/toilet lid unit of
FIG. 1
, where FIG.
23
(A) is a plan view, and FIG.
23
(B) is a side view along the direction of the arrow B in FIG.
23
(A).
FIGS.
24
(A)-(C) show another alternative embodiment of the support shaft used in the toilet seat/toilet lid unit of
FIG. 1
, where FIG.
24
(A) is a plan view, FIG.
24
(B) is a side view along the direction of the arrow B in FIG.
24
(A), and FIG.
24
(C) is a side view along the direction of the arrow C in FIG.
24
(A).
FIGS.
25
(A) and (B) show the shape of the insertion holes, openings and holes when the support shaft of
FIG. 26
is used, where FIG.
25
(A) shows the shape of the insertion holes and openings, and FIG.
25
(B) shows the shape of the holes.
FIG. 26
is an exploded perspective view of a conventional opening/closing device for toilet seats and toilet lids.
FIG. 27
is an exploded perspective view of another conventional opening/closing device for toilet seats and toilet lids.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the present invention are described below with reference to
FIGS. 1-25
. As shown in
FIG. 1
, a western-style toilet includes a toilet body (not shown) and a toilet seat/toilet lid unit
1
attached to the toilet body. The toilet may also includes a tank (not shown) that holds the rinse water.
Referring to
FIGS. 1 and 2
, the toilet seat/toilet lid unit
1
includes a toilet seat
11
, a toilet lid
12
, two toilet seat hinges
13
,
14
that serve as attachment hinges, two toilet lid hinges
15
,
16
that serve as attachment hinges disposed outside the respective toilet seat hinges
13
,
14
, a first damper
17
that is provided between one of the toilet seat hinges
13
and one of the toilet lid hinges
15
, a second damper
18
that is provided between the other of the toilet seat hinges
14
and the other of the toilet lid hinges
16
, a first support shaft
19
that is linked with the first damper
17
, and a second support shaft
20
that is linked with the second damper
18
. The first damper
17
includes a first attachment casing
21
and a first damping device
22
, and the second damper
18
includes a second attachment casing
23
and a second damping device
24
. The toilet lid
12
is disposed so that it lays on top of the toilet seat
11
when closed.
As shown in
FIG. 1
, the toilet seat hinges
13
is formed from a resin member so that it is integrated with the toilet seat
11
, and protrudes slightly from the body of the toilet seat
11
on the side of the tank. A hole
26
having an elongated cross-sectional shape is provided on the toilet seat hinge
13
so that it may be linked while being able to rotate as a unit with the support shaft
19
. The other toilet seat hinge
14
also is formed from a resin member integrated with the toilet seat
11
, and is formed so that its over-all shape is the same as that of the toilet seat hinge
13
. The toilet seat hinge
14
has a hole
27
with a circular cross-sectional shape so that it may be linked while allowing the support shaft
20
to rotate.
The toilet lid hinges
15
is formed from a resin member integrated with the toilet lid
12
, and is formed so that it is opposite the toilet seat hinge
13
. The toilet lid hinge
15
has a hole
28
with a circular cross section so that it may be linked while allowing the support shaft
19
to rotate. The other toilet lid hinge
16
is also formed from a resin member integrated with the toilet lid
12
, and is formed with the same shape as the toilet lid hinge
15
. A hole
29
having an elongated cross-sectional shape is formed in the toilet lid hinge
16
so that it may be linked while being able to rotate as a unit with the support shaft
20
. The cross-sectional shapes of the support shafts
19
and
20
are the same as the cross-sectional shapes of the holes
26
and
29
.
The second damper
18
and the first damper
17
are formed from the same material, have the same external shapes and the same structure. Thus, a description will be presented for the structure of the first damper
17
only. The same numerals are used for the second damper
18
in the figures.
The first attachment casing
21
of the first damper
17
has a fastening flange
31
for attachment to the toilet body, an attachment hole
32
provided in the fastening flange
31
, an insertion hole
33
in which a first damping device
22
is inserted (“damping device
22
” is used for describing the structures for both of the damping devices
22
and
24
below), four cavities
34
in which the four screw fastening parts
41
of the damping device
22
are fit, and a flat alignment part
35
through which one alignment protrusion
42
of the damping device
22
may pass.
In addition to the positioning protrusion
42
and the four screw fastening parts
41
, the damping device
22
, as shown in
FIGS. 1-5
, also includes a casing
52
composed of resin having a hole
51
at its center, a cover or end portion
54
composed of resin that fits on the casing
52
and has a hole
53
in its center, a rotor
55
composed of resin that fits in the holes
51
and
53
and is sandwiched by the casing
52
and the cover
54
, and a silicone viscous oil
56
that fills the spaces enclosed by the casing
52
, the cover
54
and the rotor
55
. The casing member is constituted by the casing
52
and the cover
54
.
The damping device
22
, as shown in
FIG. 4
, has two movable valves
57
composed of resin that control movement of the viscous oil
56
an also constitute part of the rotor
55
, O-rings
59
composed of rubber material for sealing the viscous oil
56
which is inserted into grooves
58
provided in the rotor
55
as shown in
FIG. 3
, and an O-ring
60
composed of rubber material for sealing the liquid viscous oil
56
, which is sandwiched by the casing
52
and cover
54
.
The casing
52
, as shown in
FIG. 5
, has four protrusions
61
that constitute the screw fastening parts
41
, four cylindrical parts
62
that connect with each of the protrusions
61
, four screw holes
64
in which are inserted screws
63
for integrating the casing
52
and the cover
54
, two protrusions
65
that extend radially so that they protrude and prevent movement of the liquid that has been discharged towards the center by virtue of abutting a cylinder
81
of the rotor
55
, and oil space forming holes
66
for the purpose of providing a space for retaining the viscous oil
56
.
A small-diameter protrusion
67
that protrudes slightly outwards is provided outside the hole
51
in order to reduce the surface area of contact with the toilet seat hinge
13
, to link with the attachment casing
21
, and to effect positioning. In addition, a circular protrusion
52
a
for linking with the cover
54
is provided on the side of the cover
54
, and cylindrical protrusions
65
a
are provided on the tips of the protrusions
65
on the side of the cover
54
. In addition, the screw
63
is a self-tapping screw (i.e., the screw groove is formed by itself). Fastening of the casing
52
and the cover
54
may be carried out by fastening via ultrasonic welding, rather than with a screw.
The tips of the protrusions
65
on the side of the rotor
55
have a rounded tooth-like surface so that they may make contact with the core
81
of the rotor
55
. The circumferential width of the protrusions
65
is set to span an angle of 20 degrees. In addition, as shown in
FIG. 5
, the hole
66
for forming the oil space has large hole diameter regions
68
that form spaces with the movable valve
57
due to the large hole diameter φ
1
, and small hole diameter regions
69
that are in close contact with the movable valve
57
and constitute a diameter φ
2
smaller than that of the large hole diameter regions
68
.
Both the large hole diameter regions
68
and the small hole diameter regions
69
are disposed with a center of symmetry at the center of the axis of rotation of the rotor
55
. In addition, in this embodiment, the hole diameter φ
1
is 18 mm, and the range thereof is about 60 degrees. On the other hand, the hole diameter φ
2
is 12 mm, and the range thereof is about 75 degrees. Thus, the connecting regions
70
that connect the large hole diameter regions
68
and the small hole diameter regions
69
are straight lines, and have ranges of about 25 degrees.
The cover
54
, as shown in
FIG. 6
, has a hole
53
, as well as four protrusions
71
that constitute a screw fastening part
41
, four screw holes
71
a for fastening screws
63
to the protrusions
71
. In addition, as shown in
FIG. 3
, the cover
54
has a small diameter protrusion
72
that protrudes slightly outwards in order to decrease the surface area of contact with the toilet seat hinge
13
so that rotation with the toilet seat hinge
14
or toilet lid hinge
15
may occur smoothly. The cover
54
also has a circular groove
73
in which an O-ring
60
and the circular protrusion
52
a
of the casing
52
may be inserted, two circular cavities
74
in which cylindrical protrusions
65
a
fit, and two cavities
75
that gradually narrow in the direction of damping. Here, the direction of damping (“damping direction”) is the direction of rotation of the rotor
55
which gives an increased damping force (controlling force).
The cavities
75
are provided with point symmetry on the end surfaces in the axial direction on the inside of the cover
54
. In addition, each of the cavities
75
has a deep cavity
75
a
that is the deepest and is present at the end, a medium cavity
75
b
of medium depth, and a shallow cavity
75
c
that is the shallowest. The deep cavity
75
a
is the widest, and the shallow cavity
75
c
is the narrowest, with the width of the tip being zero. In this embodiment, the depth of the deep cavity
75
a
is 2 mm, the depth of the medium cavity
75
b
is 1.5 mm, and the depth of the shallow cavity
75
c
is 1.0 mm. In addition, the cavities are formed so that the length of each of the cavities
75
in the circumferential direction spans an angle of about 110 degrees. In addition, a gate (not shown) is provided in the center cavity
75
b
during resin molding, so that the gate does not protrude to the surface.
The rotor
55
has two movable valves
57
described below. In addition, as shown in
FIGS. 7 and 8
, the rotor
55
has grooves
58
in which O-rings
59
are inserted, a cylindrical core
81
against which the protrusions
65
of the casing
52
may contact while allowing it to move, two damping protrusions
82
to which the movable valves
57
are linked, the damping protrusions
82
being provided so that they protrude outwards from the core
81
, an insertion hole
83
that opens along the line of the center axis of the core
81
through which the support shaft
19
is inserted, and protruding contact portion
84
that are respectively contacted by the casing
52
and the cover
54
.
The respective damping protrusions
82
each have a groove
85
in which the arm
93
of the movable valve
57
is inserted as shown in FIGS.
9
(A) and (B), and a latching protrusion
86
that is inserted into the cut-out recess
94
of the movable valve
57
, and serves as a retaining part for preventing exit of the movable valve
57
. Each of the grooves
85
is formed by an outer large protrusion
82
a
, an inner small protrusion
82
b
and a base
82
c
for the damping protrusion
82
. The latching protrusion
86
is integrated into the width in the circumferential direction of the large protrusion
82
a
so that it slightly protrudes laterally with respect to the surface of the inside of the tip of the large protrusion
82
a.
The core
81
of the rotor
55
, as shown in
FIG. 8
, is disposed with its center of symmetry at rotation axis of each of the rotors
55
, and is divided into regions of three different diameters: small-diameter regions
87
, medium-diameter regions
88
, and large-diameter regions
89
. The small-diameter regions
87
are the regions with the smallest diameter, and when the toilet seat
11
is open (in the raised condition), they are the regions that are opposite the protrusions
65
. At this time, as shown in FIG.
11
(C), a small gap G
4
is present between the protrusions
65
and the small-diameter regions
87
, and the viscous oil
56
may move through the gap G
4
.
The medium-diameter regions
88
are regions having a somewhat larger diameter than that of the small-diameter regions
87
, and are the regions that are opposite the protrusions
65
when the toilet seat
11
is somewhere between the open and closed positions. At this time, as shown in FIG.
11
(B), there is no gap between the protrusions
65
and the medium-diameter regions
88
, as by design, the inner diameters of the protrusions
65
are the same as the outer diameters of the medium-diameter regions
88
. The damping protrusion
82
of the rotor
55
is formed so that the protrusion
65
is opposite the medium-diameter region
88
approximately when movement occurs from the large hole diameter region
68
to the small hole diameter region
69
of the casing
52
.
The large-diameter regions
89
are regions with diameters that are slightly larger than the that of medium-diameter regions
88
, and are the regions that are opposite the protrusions
65
in the period from immediately prior to closing of the toilet seat
11
to complete closure. With the large-diameter regions
89
, as shown in FIG.
11
(A), the protrusions
65
dig into the large-diameter regions
89
and apply a large braking force to the rotor
55
.
In this embodiment, the diameter φ
3
of the small-diameter region
87
is 11.2 mm, the diameter φ
4
of the medium-diameter region
88
is 12 mm, and the diameter φ
5
of the large-diameter region
89
is 12.35 mm. In addition, the connection region
81
a
of the small-diameter region
87
and the medium-diameter region
88
and the connection region
81
b
of the medium-diameter region
88
and the large-diameter region
89
are both straight lines. In this manner, the outer circumference of the core
81
is non-circular in that it is formed of arcs and straight lines. An elliptical shape wherein the diameter gradually increases or some other non-circular shape may also be used. In this embodiment, the angle of the small-diameter region
87
is about 40 degrees, the angle of the medium-diameter region
88
is about 45 degrees, and the angle of the large-diameter region
89
is about 45 degrees, with the angle for each of the connection regions
81
a
,
81
b
being about 15 degrees.
The insertion hole
83
of the rotor
55
forms a passage hole through which the rotor
55
passes along the axis of rotation. In addition, the cross-sectional shape of the or insertion hole
83
is elongated with all of the four comers being circular curved lines. This shape is similar to the cross-sectional shape of the support shaft
19
.
The viscous oil
56
is used to provide a damping action, or a buffering action, for the damping device
22
. This action is manifested by applying a resistive force with respect to rotation of the rotor
55
. In this embodiment, silicone oil is employed as the viscous oil
56
, but other types of oil may also be used.
As shown in
FIG. 11
, the two movable valves
57
have the same shape, and are situated symmetrically about one point, with the axis of rotation of the rotor
55
as the center. The movable valve
57
, as shown in FIG.
9
and
FIG. 10
, includes an oil impingement part
91
with a triangular cross section, and two arms
93
having two hooks
92
at their respective tips that stop the exit of the movable valve
57
from the damping protrusion
82
due to the motion in the circumferential direction of the movable valve
57
. The arms
93
are equipped with cut-out recesses
94
in which the latching protrusion
86
(see
FIG. 7
) of the rotor
55
is inserted.
The oil impingement part
91
serves as a pressure part that is acted upon by the pressure of the viscous oil
56
which is a liquid. The front surface of the oil impingement part
91
constitutes the pressure surface
91
a
, and when the viscous oil
56
impinges thereupon, the movable valve
57
becomes an inwardly-slanting surface so that compression force is produced on the side of the casing
52
. The pressure surface
91
a
in this embodiment is the surface that faces the center O of the rotor
55
, and is a surface that has an aperture of 17 degrees from the center line L
1
of the movable valve
57
. Moreover, the upper surface
57
a
of the movable valve
57
constitutes a curved surface having a radius of curvature of 9.5 mm, and is identical to the shape of the curved surfaces of the large hole diameter regions
68
of the casing
52
.
The movable valve
57
may move slightly back and forth in the circumferential direction with respect to the damping protrusion
82
. This shifting occurs due to the relative movement of the latching protrusion
86
in the cut-out recess
94
. When the rotor
55
moves in the direction indicated by the arrow C in
FIG. 4
(the closing direction), the pressure surface
91
a
of the oil impingement part
91
of the movable valve
57
impinges upon the viscous oil
56
, and the back surface
91
b
of the oil damping part
91
impinges upon the damping protrusion
82
, so that movement towards the casing
52
occurs due to the upwards component force F
1
(FIG.
9
(B)) of the resistance force F of the viscous oil
58
. When this happens, the viscous oil
56
present in the direction of frontward rotation of the oil impingement part
91
does not have any space to retreat, and thus a force is generated that stops rotation of the rotor
55
. This constitutes a part of the damping force (buffering force, or controlling force).
On the one hand, when the rotor
55
rotates in the direction indicated by the arrow D in
FIG. 4
, in other words, when the toilet seat
11
is moved in the open direction, the back surface
91
b
of the oil impingement part
91
of the movable valve
57
is acted upon by a resistance force from the viscous oil
56
, and by this means, the reverse surface
91
b
of the oil impingement part
91
is separated from the damping protrusion
82
. As a result, the viscous oil
56
present in front of the rotational direction of the oil impingement part
91
passes through the gap formed between the reverse surface
91
b
of the oil impingement part
91
and the damping protrusion
82
, so that it moves in a direction opposite to the direction of rotation. As a result, little or no damping force is generated, and the toilet seat
11
may be moved towards the open direction with light force.
The damping device
22
is left-right symmetrical in terms of its external shape, with a line perpendicular to the center axis as the line of symmetry, excluding the positioning protrusion
42
. For this reason, by changing the position of the positioning flat surface
35
, the part may be used as the damping device
22
that has the reverse damping direction.
Support shafts
19
and
20
are made from the same member, and as shown in
FIG. 22
, have a long and thin shape. The cross-sectional shape of the support shafts
19
and
20
is elongated, with the four corners being circular curves. A beveled part
95
that is beveled around its entire circumference is provided at both ends of each of the support shafts
19
and
20
, and each of the ends has an elongated form with a diameter that is slightly smaller than the elongated cross-section. Both ends
96
of both support shafts
19
and
20
provide supports for the respective toilet seat hinge
13
and toilet lid hinge
15
, and in addition, provide supports for the toilet seat hinge
14
and toilet lid hinge
16
.
Specifically, as shown in
FIGS. 1 and 2
, support shafts
19
and
20
are inserted into the insertion holes
83
through which the rotors
55
pass in the axial direction. One end of the support shaft
19
is connected with the hole
26
of the toilet seat hinge
13
so that it may rotate as a unit therewith, and the other end is linked to a hole with a circular cross section of the toilet lid hinge
15
so that the support shaft may rotate along with the rotor
55
. On the other hand, one end of the support shaft
20
is linked with the hole
29
of the toilet lid hinge
16
so that it may rotate as a unit therewith, and the other end is linked to a hole
27
with a circular cross section in the toilet seat hinge
14
so that the support shaft may rotate along with the rotor
55
. By this arrangement, movement of the toilet seat
11
in the closing direction is damped by the first damping device
22
, and movement of the toilet lid
12
in the closing direction is damped by the second damping device
24
.
As described above, insertion holes through which the support shafts pass are provided, and the same toilet damping device may be used for the right and left sides. Insertion of the support shafts is thus possible, in spite of the fact that the direction in which the support shafts are inserted is different on the right and left sides. As a result, right and left toilet damping devices having the same shape may be used, even if there are requirements in terms of shape for the toilet. Because toilet seat damping devices that have the same shape may be used, error-free installation will be made easier. Moreover, the cost of the toilet damping device is reduced.
Various methods may be used to assemble the first and second dampers
17
and
18
. A preferred method is described here. First, as shown in
FIG. 1
, the two damping devices
22
,
24
are assembled in the two attachment casings
21
,
23
. Next, dampers
17
and
18
are inserted between the respective toilet seat hinge
13
and toilet lid hinge
15
, and the toilet seat hinge
14
and toilet lid hinge
16
, and the support shaft
19
is inserted in the direction of the arrow A in FIG.
2
. The support shaft
20
is then inserted in the direction indicated by arrow B in FIG.
2
. Assembly of the toilet seat/toilet lid unit
1
is thereby completed. Screws are then fed into the attachment holes
32
for dampers
17
and
18
, and the toilet seat/toilet lid unit
1
is attached to the toilet body by fastening with screws.
The operation of the toilet with attached toilet seat/toilet lid unit
1
and the rotational action of the toilet seat
11
and toilet lid
12
is described below with reference to the operation of the first and second damping devices
22
,
24
.
The toilet seat
11
and toilet lid
12
are initially closed. When a user starts to rotate the toilet seat
11
and toilet lid
12
towards the tank, the rotors
55
of the two damping devices
22
,
24
rotate in the direction of the arrow D in FIG.
11
(A). Specifically, the rotors
55
rotate from the position shown in FIG.
11
(A) towards the position indicated in FIGS.
11
(B) and
11
(C).
In addition, the gap G
2
between the inner circumferential surface of the casing
52
and the movable valve
57
gradually increases from zero. A gap G
3
is produced between the movable valve
57
and the base
62
c
of the damping protrusion
82
. For this reason, the viscous oil
56
that is present in the spaces H and J passes through the small protrusions
82
b
,
82
b
, and escapes into spaces I and K from the gap G
1
. In addition, some of the liquid also passes through the gaps G
2
, G
3
. As a result, the viscous oil
56
in the spaces H and J is not under substantial pressure, and the resistance force is small. In other words, the viscous oil
56
is not blocked by the movable valve
57
, and almost no resistance force is applied. The toilet seat
11
and toilet lid
12
may thus be opened with a light force.
In addition, the core
81
of the rotor
55
and the protrusions
65
are initially in a compressed state as shown in FIG.
11
(A). Subsequently, as shown in FIG.
11
(B), they assume a condition of simple contact. Finally, a large gap G
4
is generated between them as shown in FIG.
11
(C). For this reason, rotation of the rotor
55
is initially slightly controlled, but a condition is soon produced wherein there is no regulation, and as described above, the toilet seat
11
and toilet lid
12
continue to be opened with light force. Subsequently, after rotating over about 100 degrees, the toilet lid and seat strike the tank and the rotation is stopped. Both of the damping devices
22
and
24
are constituted in such a manner that they may rotate over a range of about 120 degrees. This is because the angle in the circumferential direction of the protrusion
65
is 20 degrees, and the range in the circumferential direction of the movable valve
57
is about 40 degrees.
After using the toilet, when the toilet seat
11
and toilet lid
12
are rotated in the closing direction, both rotors
55
rotate in the direction indicated by the arrow C in FIG.
12
(A). Initially, the movable valve
57
experiences resistance of the viscous oil
56
in the spaces I and K, and as shown in FIG.
12
(A), moves in the opposite direction as that indicated by the arrow C, thus eliminating the gap G
1
. However, at this time, the movable valves
57
are opposite the large hole diameter regions
68
of the casing
52
, and a gap G
2
is formed with the movable valve
57
. In addition, the protrusions
65
and the small-diameter regions
87
are opposite each other, and gaps G
4
are produced between the two. As a result, the toilet seat
11
and toilet lid
12
move easily together. Due to the rotation of the regions in the C direction, the movable valve
56
experiences a component force F
1
in the direction of the casing
52
, and thus a gap G
3
is generated between the damping protrusion
82
and the base
82
c
as before.
Subsequently, the movable valves
57
that have been provided for each of the rotors
55
begin to move opposite the small hole diameter region
69
of the casing
52
, and the gap G
2
between the two narrows, so that viscous oil
56
in the spaces I and K is compressed, and the resistance force of the viscous oil
56
increases. A damping force (buffering force) thus begins to act on the toilet seat
11
and toilet lid
12
. Specifically, if the toilet seat
11
or toilet lid
12
is released from the user's hand at this stage, they will not free-fall to the closed position. At this time, the medium-diameter regions
88
of the rotors
55
contact the protrusions
65
as shown in FIG.
12
(B), and the gap G
4
is eliminated.
Subsequently, as the toilet seat
11
and toilet lid
12
are further rotated, and each of the rotors
55
move farther in the direction indicated by the arrow C, the movable valve
57
contacts the small hole diameter region
69
of the casing
52
, and the gap G
2
is completely eliminated, and the gap G
3
also goes to zero due to the compressive force. For this reason, the viscous oil
56
in the spaces I and K is strongly compressed, and the resistance force further increases.
Due to this rotation, the large-diameter regions
89
of the rotors
55
begin to engage the protrusions
65
, and a damping force is applied by the viscous oil
56
, a breaking force thereby begins to act in this region. By this means, a strong damping force is exerted, and the toilet seat
11
and toilet lid
12
fall slowly even when released from the user's hand so that they do not strike strongly against the toilet body
1
. For this reason, when the toilet seat
11
and toilet seat
12
are released from the hand while being closed, an impact sound will not be generated as with the conventional devices.
In transition from the position shown FIG.
12
(B) to that shown in FIG.
12
(C), when there are no escape locations, the viscous oil
56
in the spaces I and K moves in small amounts into the spaces H and J between small gaps such as the small gap between the movable valve
57
and the damping protrusion
82
of the rotor
55
, the small gaps at various locations between the rotor
55
and casing
52
and the small gap between the protrusion
65
and the core
81
. The resistance force at this time is large, and thus the toilet seat
11
and toilet lid
12
close slowly. They then close more rapidly as the resistance decreases.
The condition of the damping force in each region is shown in FIGS.
13
(A)-(C). The change in damping force is described with reference to FIGS.
13
(A)-(C) and FIGS.
12
(A)-(C).
The change in damping force due to the non-circular shape of the inner circumferential surface of the casing
52
is described first. As shown in
FIG. 12A
, in the open position (100 degrees), the movable valve
57
is opposite the large hole diameter region
68
, and a condition is produced in which a gap G
2
is present. For this reason, the damping force is zero, as shown in FIG.
13
(A). Subsequently, the rotor
55
is rotated in the direction of the arrow C in FIG.
12
(A), and the movable valve
57
begins to oppose the connecting region
70
. When the toilet seat
11
and lid
12
reach the position where they are 75 degrees open, the front end of the movable valve
57
begins to contact the connecting region
70
, and the damping force begins to act. When the rotor
55
rotates and additional 5 degrees, it begins to contact the small hole diameter region
69
.
When the opening angle of the outer circumference of the movable valve
57
reaches about 40 degrees, it begins to contact the small hole diameter region
69
, and from this point on, the surface contact area continues to increase gradually, and the damping force increases with a constant slope in conjunction therewith. Thus, when the opening angle of the toilet seat
11
and lid
12
reaches 30 degrees, the entire surface of the movable valve
57
contacts the small hole diameter region
69
, and consequently, a constant torque results. Because the inner circumferential surface of the casing
52
is non-circular, it is possible to obtain a torque curve whereby the damping force gradually increases. This torque curve resembles the curve for the angular moment during closing of the toilet seat
11
or toilet lid
12
when there are no damping members. Thus, when a damping force is applied by means of using a non-circular surface for the inner circumference of the casing
52
, the toilet seat
11
and toilet lid
12
close gradually at a nearly constant rate regardless of the angle, and no sound of impact is produced.
The damping force produced due to the non-circular shape of the core
81
of the rotor
55
is described next. The torque curve at this time is shown in FIG.
13
(B). The position when the toilet seat
11
or toilet lid
12
are open at an angle of 100 degrees is taken as the open position. This condition corresponds to the condition shown in FIG.
12
(A). When the toilet seat
11
and lid
12
are rotated and the rotor
55
rotates in the direction indicated by the arrow C, after a rotation of 10 degrees, the protrusion
65
begins to contact the medium-diameter region
88
of the rotor
55
. At this time, the gap between the medium-diameter region
88
of diameter φ
4
(
FIG. 8
) and the two protrusions
65
is constant, and thus almost no damping force is applied. However, as the surface area of abutment increases, the damping force continually increases in small amounts, and when the toilet seat
11
and lid
12
reach 70 degrees, the entire inner surface of the protrusion
65
is against the middle diameter region
88
, so that the frictional force is constant over the subsequent range of about 35 degrees, thus producing a constant damping force.
The protrusion
65
then contacts the straight connecting region
81
b
, and the core
81
transitions to a compressed condition. As a result, the damping force continues to increase precipitously. The rotor
55
then rotates an additional 15 degrees, and when the opening angle of the toilet seat
11
and lid
12
become 30 degrees, the protrusion
65
begins to contact the large-diameter region
89
. The surface area of contact with the large-diameter region
89
then increases gradually, and thus the frictional force increases at a constant ratio. The curved surface of the protrusion
65
then entirely contacts the large-diameter region
89
, and the torque (the damping force) becomes constant. Because the core
81
of the rotor
55
is non-circular, a torque curve may be obtained wherein the damping force gradually increases. Thus, by making the core
81
of the rotor
5
non-circular, it is possible to obtain an opening torque curve that corresponds to the angular moment of the toilet seat
11
or toilet lid
12
for the damping force.
Next, the damping force torque curve due to the cavity
75
provided at the end surface of the cover
54
will be described with reference to FIG.
13
(C). When the toilet seat
1
is in the open position, the surface opposite the cavity
75
of the damping protrusion
82
, as shown by the dotted lines in
FIG. 14
, is oriented so that it extends over the deep cavity
75
a
and the medium cavity
75
b
. For this reason, the viscous oil
56
in the spaces I and K passes through the cavities
75
and is transferred smoothly into the spaces H and J. As a result, as the opening angle of the toilet seat
11
and lid
12
move from 100 degrees to 90 degrees, the damping force is small, and the increase of the damping force is very slight. As the opening angle moves to 90 degrees, the damping protrusion
82
begins to move opposite the medium cavity
75
, and the damping force increases slightly; but since the viscous oil
56
still moves smoothly, the damping force is fairly small.
Subsequently, when the open angle reaches 80 degrees, the damping protrusion
82
begins to move opposite the shallow cavity
75
c
, and the rate of increase in the damping force further increases. When the opening angle reaches 60 degrees, the damping protrusion
82
is completely opposite the shallow cavity
75
c
, and the movement of the viscous oil
56
is fairly restricted, so that the rate of increase in damping force is further increased. When the opening angle is near 30 degrees, the resistance approaches infinity based on the action of this cavity
75
alone; but since the viscous oil
56
in the regions I and K flows into the cavity
75
from the other gaps, the torque does not become infinite.
At an opening angle of 30 degrees, the damping protrusion
82
begins to move away from the cavity
75
as shown by the dotted lines in FIG.
14
. At this time, the damping protrusion
82
and the end surface of the cover
54
are not completely in tight contact, and the viscous oil
56
in the spaces I and K may flow from the cavity
75
through the small gaps. This influx decreases as the damping protrusion
82
is further rotated. The damping force gradually increases. When the opening angle reaches 10 degrees, the damping protrusion
82
lies completely outside the cavity
75
, and subsequently, the torque becomes fairly constant. By means of this cavity
75
, a closing torque curve may be obtained that is in accordance with the angular moment of the toilet seat
11
or toilet lid
12
.
From the individual torque curves produced by combining the three damping forces described above, a closing torque curve may be obtained that corresponds to the angular moment of the toilet seat
11
and toilet lid
12
. By changing the non-circular shape of the casing
52
, the non-circular shape of the rotor
55
, the circular shape of the cavity
75
in the cover
54
, or the viscosity of the viscous oil
56
, it is easy to obtain closing torque curves that correspond to the rotational moments for various types of toilet seats
11
and toilet lids
12
. Moreover, the damping force for each of the torque curves shown in FIGS.
13
(A)-(C) are not shown in absolute values, in that each curve is a schematic curve used for purposes of illustrating torque trends.
When an user attempts to close only the toilet seat
11
after opening the toilet seat
11
and toilet lid
12
, the seat hinges
13
and
14
rotate, but the toilet seat hinge
14
may move freely with respect to the support shaft
20
. As a result, the second damping device
24
does not operate to damp the motion of the toilet seat
11
. On the other hand, the toilet seat hinge
13
is linked so that it may rotate as a unit with the support shaft
19
, so only the first damping device
22
generates damping force with respect to rotation towards the closed position of the toilet seat
11
. At this time, the action of the first damping device
22
is similar to the action of the first damping device
22
described above when the toilet seat
11
and toilet lid
12
are closed simultaneously.
When the toilet lid
12
is to be closed while the toilet seat
11
in a closed state, the toilet lid hinge
15
may now move freely with respect to the support shaft
19
, so the first damping device
22
does not generate a damping force for the toilet lid hinge
15
. The other toilet lid hinge
16
is linked so that it rotates as a unit with the support shaft
20
, so only the second damping device
24
generates a damping force with respect to rotation of the toilet lid
12
in the closing direction. The action of the second damping device
24
at this time is the same as the action of the second damping device
24
when the toilet seat
11
and toilet lid
12
are closed simultaneously.
The cross-sectional shape of the cavity
75
provided in the end surface of the cover
54
, as shown in
FIG. 15
, has a deepest region
75
e
and a sloped region
75
f
with decreasing depth. Thus, a device is produced that has even better rotation-stopping feel with respect to the angular moment of the toilet seat
11
and lid
12
. Moreover, as shown in FIGS.
16
(A) and (B), the cavity
75
may be such that the width in the radial direction narrows step-wise, while the depth of the cavity
75
is gradually reduced. As shown by the single dotted line of FIG.
16
(A), the width may be held constant while the depth is as shown in FIG.
16
(B); or the depth may be held constant while either the width is narrowed in steps as shown in FIG.
16
(A), or the width is gradually narrowed as shown in FIG.
6
. The structures shown in
FIGS. 14-16
or the structure described above may be employed in a damping device according to other embodiments of the present invention.
The embodiment described above is a preferred embodiment of the present invention, but the invention is not restricted to this embodiment. Various changes may be implemented that are within the scope of the invention. For example, in the embodiment described above, the toilet seat hinges
13
and
14
are integrated with the toilet seat
11
, and the toilet lid hinges
15
,
16
are integrated with the toilet lid
12
. However, as shown in
FIGS. 17-19
, a structure may be produced wherein the toilet seat
11
and the toilet seat hinges
163
and
164
are separate bodies, and the toilet lid
12
and the toilet lid hinges
165
and
166
are separate bodies, with the respective bodies being fastened with screws. In the FIGS.,
163
A,
164
A,
165
A and
166
A designate screw holes.
In
FIGS. 17-19
, the toilet seat/toilet lid unit
161
is attached to a toilet body
2
which includes a main body
5
and a tank
6
. Thus, the first damper
17
is installed between the toilet seat hinge
163
and the toilet lid hinge
165
, and the second damper
18
is installed between the toilet seat hinge
164
and the toilet lid hinge
166
.
In addition, in the embodiment described above, a structure may be produced wherein the attachment casing
21
and the casing
52
of the first damping device
22
are integrated, and the attachment casing
23
and the casing
52
of the second damping device
24
are integrated.
Moreover, the damping devices
22
and
24
need not be provided between the two hinges, as they may be provided on the insides of the two hinges (FIG.
20
), or on the outside of the two hinges. With the toilet seat/toilet lid unit
171
of
FIG. 20
, the hinges
13
and
14
of the toilet seat
11
are disposed such that they are respectively sandwiched between the hinges
15
and
16
of the toilet lid
12
and both of the dampers
17
and
18
. In addition, respective gaps g are provided between the hinges
13
and
15
and hinges
14
and
16
so that when the toilet seat
11
is moved in the closing direction, the action does not affect the toilet lid
12
. In
FIG. 20
, a structure is shown wherein damping devices
22
and
24
are used. In order to facilitate understanding, horizontal lines are drawn to the parts whereby the rotor
55
of the support shafts
19
and
20
and the toilet seat hinge
13
and the toilet lid hinge
16
are linked so that they may rotate as a unit. This joining means that allows for integrated rotation may be an assembly having the type of elongated cross-sectional shape, or an assembly of a fitting hole and a support shaft that has a non-circular cross section, such as a serration joint.
In addition, as shown in FIG.
21
(A), the shape of the movable valves
57
and
116
need not include a cut-out recess
94
, and the rotors
55
and
115
need not have a latching protrusion
86
. Moreover, a structure may be formed wherein an arm
97
that connects with the arms
93
is provided, as shown in FIG.
21
(B), or wherein a horizontal arm
99
is provided and extends sideways from the arm
98
, as shown in FIG.
21
(C). A cut-out recess may also be provided in the arm of the movable valve of FIGS.
21
(B) and (C).
In addition, by providing only the first damper
17
, damping force may be applied only to the toilet seat
11
; and by providing only the second damper
18
, damping force may be provided only to the toilet lid
12
. Moreover, a toilet lid
12
need not be provided. When a toilet lid
12
is not provided, three types of configurations may be employed: a structure where a damper is provided only on one of the toilet seat hinges of the toilet seat
11
; a structure where dampers are provided on the toilet seat hinges of both sides in a symmetrical configuration; and a structure where the gap between the two toilet seat hinges is narrowed, and one toilet damping device is provided within the gap, with both ends or one end of the support shaft effecting the damping action.
In addition, screw holes through which screws
63
are inserted may also be provided in the protrusions
65
. The surface of the cover
54
may be provided with a small circular depression for thickness reduction in order to increase strength and reduce weight. Moreover, the constitution of the oil impingement part
91
of the movable valve
57
is not limited to the embodiment described above. In particular, the slant angle of the pressure-receiving surface
91
a
may be increased or decreased.
In addition, as shown in FIGS.
23
(A) and (B), the support shaft may have a square cross-sectional shape, and a support shaft
141
may be produced where the four comers
142
are highly beveled into curves. Alternately, as shown in FIGS.
24
(A)-(C), a support shaft
145
may be produced that includes a round cylinder
146
with a circular cross section, and a flat part
147
with an elliptical cross-section.
When the support shaft
141
is used, the hole
26
of the toilet seat hinge
13
, the hole
42
of the toilet lid hinge
16
, and the insertion holes
83
of the first and second damping devices
17
and
18
for the toilet may each have the same cross-sectional shape as the support shaft
141
, so that the support shaft
141
may be inserted and joined with each of them. On the other hand, the hole
36
of the collar
37
and the hole
29
of the collar
30
may have a circular cross-section so that the toilet seat hinge
14
and the toilet lid hinge
15
may rotate freely with respect to the support shaft
141
.
When the support shaft
145
is used, the hole
26
of the toilet seat hinge
13
, the hole
42
of the toilet lid hinge
16
, and the insertion holes
83
of the first and second toilet damping devices
17
and
18
may all have the special hole shape
148
shown in FIG.
25
(A) whereby the cylindrical part
146
and the flat part
147
are both inserted. On the other hand, the hole
29
of the collar
30
, and the hole
36
of the collar
37
may both have the circular cross-sectional shape
149
shown in
FIG. 25B
so that the toilet seat hinge
14
and the toilet lid hinge
15
may freely rotate with respect to the cylindrical part
146
of the support shaft
145
.
In addition, the above embodiments describe a damping device having two members that rotate relative to each other, where the outer member (the casing) is mounted to the toilet and stationary, while the inner member (the rotor) is linked to the rotating part of the toilet (the seat or the lid). Alternatively, the damping device may be constructed so that the inner member is mounted on the toilet and stationary, while the outer member is linked to the rotating part of the toilet (the seat or the lid).
Moreover, the damping devices
22
and
24
may be used for controlling the movement of other rotating members beside toilet seats and lids, such as for opening and closing lid members on electronic devices or the like.
It will be apparent to those skilled in the art that various modifications and variations may be made in a method of fabricating a thin film transistor of the present invention without departing from the spirit or scope of the inventions. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and equivalents.
Claims
- 1. A damping device for damping the relative rotation of two members, comprising:a casing having an interior surface defining an interior space; a rotor disposed in the interior space of the casing, the rotor and casing forming an annular chamber therebetween; and a damping mechanism including a viscous liquid disposed in the chamber, the viscous liquid exerting frictional forces to damp the relative rotation between the rotor and the casing in a first rotation direction, the damping force increasing when the rotor and the casing rotate relative to each other from a first relative angular position to a second relative angular position in the first rotation direction; and the rotor has a core disposed in the interior space of the casing, the casing has at least one protrusion protruding inwardly from the interior surface to the interior space, the core of the rotor has a radius that varies angularly such that the core and the protrusion of the casing forms a gap when the rotor and the casing are at the first relative angular position, and the core and the protrusion come into contact when the rotor and casing rotate relatively from the first relative angular position to or near the second relative angular position, whereby the contact generates a damping force that impedes the relative rotation of the rotor and the casing in the first rotation direction; wherein the interior space defined by the casing has a radius that decreases with an angular position within an angular range, as defined by a small hole diameter region, a connecting region and a large hole diameter region extending around the interior space.
- 2. A damping device for damping the relative rotation of two members, comprising:a casing having an interior surface defining an interior space; a rotor disposed in the interior space of the casing, the rotor and casing arming an annular chamber therebetween; and a damping mechanism including a viscous liquid disposed in the chamber, the viscous liquid exerting frictional forces to damp the relative rotation between the rotor and the casing in a first rotation direction, the damping force increasing when the rotor and the casing rotate relative to each other from a first relative angular position to a second relative angular position in the first rotation direction; and the rotor has a core disposed in the interior space of the casing, the casing has at least one protrusion protruding inwardly from the interior surface to the interior space, the core of the rotor has a radius that varies angularly such that the core and the protrusion of the casing forms a gap when the rotor and the casing are at the first relative angular position, and the core and the protrusion come into contact when the rotor and casing rotate relatively from the first relative angular position to or near the second relative angular position, whereby the contact generates a damping force that impedes the relative rotation of the rotor and the casing in the first rotation direction; wherein the rotor has at least one protrusion protruding outwardly from the core and having a retaining part, wherein the device further comprises at least one movable valve disposed within the annular chamber between the casing and the core of the rotor and controlling the flow of the viscous liquid within the chamber, the valve being latched to the retaining part of the protrusion of the rotor and moves with the rotor, a latching position of the movable valve changing with the direction of rotation of the rotor.
- 3. The device of claim 2, wherein the movable valve has a pressure-receiving surface disposed to receive a pressure of the viscous liquid when the rotor rotates in the first direction, the pressure-receiving surface forming an angle with respect to a tangential direction of the rotation.
- 4. A damping device for damping the relative rotation of two members, comprising:a casing having an interior surface defining an interior space; a rotor disposed in the interior space of the casing, the rotor and casing forming an annular chamber therebetween; and a damping mechanism including a viscous liquid disposed in the chamber, the viscous liquid exerting frictional forces to damp the relative rotation between the rotor and the casing in a first rotation direction, the damping force increasing when the rotor and the casing rotate relative to each other from a first relative angular position to a second relative angular position in the first rotation direction; and the rotor has a core disposed in the interior space of the casing, the casing has at least one protrusion protruding inwardly from the interior surface to the interior space, the core of the rotor has a radius that varies angularly such that the core and the protrusion of the casing forms a gap when the rotor and the casing are at the first relative angular position, and the core and the protrusion come into contact when the rotor and casing rotate relatively from the first relative angular position to or near the second relative angular position, whereby the contact generates a damping force that impedes the relative rotation of the rotor and the casing in the first rotation direction; a toilet bowl comprising a toilet seat or a toilet lid, wherein the casing of the damping device is mounted on the toilet bowl and the rotor of the damping device is attached to the toilet seat or toilet lid to rotate therewith as a unit, and wherein the rotor of the damping device rotate in the first rotation direction when the toilet seat or toilet lid rotates in the downward direction.
- 5. A toilet seat and toilet lid unit for a toilet bowl having a rotating member, comprising a toilet seat having first and second toilet seat hinges;a toilet lid having first and second toilet lid hinges; and two damping devices for the toilet seat and the toilet lid respectively, each comprising: a stationary member; a rotor disposed to rotate with respect to the stationary member, the rotor defining a through insertion hole; a support shaft inserted in the insertion hole of the rotor and extending out from at least one end of the insertion hole, the support shaft pivotally supporting the rotating member, and the support shaft rotationally linking the rotor and the rotating member so that they rotate as a unit, wherein the through insertion hole opens at both ends and allows the support shaft to extend out from both ends of the insertion hole; and a damping mechanism for damping the rotation of the rotor relative to the stationary member in a direction corresponding to a downward rotation direction of the rotating member; wherein an end of the support shaft of the first damping device that extends from the insertion hole of the first damping device is linked with the first toilet seat hinge so that the rotor of the first damping device rotates as a unit with the toilet seat, and another end of the first support shaft is linked with the first toilet lid hinge so that the toilet lid rotates freely around the first support shaft; an end of a second support shaft extends from the insertion hole of the second damping device is linked to the second toilet lid hinge so that the rotor of the second damping device rotates as a unit with the toilet lid, and another end of the second support shaft is linked with the second toilet seat hinge so that the toilet seat rotates freely around the second support shaft; one of the two damping devices is provided between the first toilet seat hinge and the first toilet lid hinge; the other of the two damping devices is provided between the second toilet seat hinge and the second toilet lid hinge; said support shaft extending out from both ends of the insertion hole.
- 6. The damping device of claim 5, wherein the stationary member comprises a fastening flange for fastening the stationary member to the toilet bowl.
- 7. The damping device of claim 5, further comprising an attachment casing for attaching the stationary member to the toilet bowl.
- 8. The damping device of claim 5, wherein a cross section of the support shaft has a substantially square shape with rounded corners.
Priority Claims (2)
Number |
Date |
Country |
Kind |
10-330183 |
Nov 1998 |
JP |
|
11-232082 |
Aug 1999 |
JP |
|
US Referenced Citations (6)
Foreign Referenced Citations (1)
Number |
Date |
Country |
3722114 |
Jan 1988 |
DE |