1. Field of the Invention
This invention relates to damping in superconducting levitation systems. Particularly, this invention relates to damping in high-temperature superconducting bearings in levitation systems, such as used to support a flywheel energy storage system.
2. Description of the Related Art
Superconducting levitation systems, and specifically those employing superconducting bearings, are typically implemented with a superconducting stator (non levitated component) and a permanent magnet rotor (or levitated component). The superconductor is most commonly a bulk, high-temperature superconductor. Superconducting bearings of this type are useful because they can be used to form a passively stable levitation system with extremely low rotational losses. Such bearings have particular application to high-efficiency flywheel energy-storage devices. Superconducting bearings and high-efficiency flywheels have been subjects of past developments.
One general difficulty in developing superconducting bearings and supercondcuting levitation systems arises from the inherently low damping of the bearing itself, especially at small vibrational amplitudes. The primary damping in a superconducting levitational system is due to magnetic hysteresis in the superconductor. To a first order, the cyclic energy loss of the system is proportional to the cube of the displacement from equilibrium and inversely proportional to the critical current density of the superconductor. Large criticial current densities are desirable to increase the levitational force and to decrease the amount of superconductor required. This system is particularly ineffective at damping small amplitude oscillations and whirls of levitated rotors.
Techniques to increase damping, such as applying eddy current dampers, can be used with superconducting bearings. For example, eddy current dampers could be employed by placing a copper sheet in close proximity to a levitated permanent magnet. Unfortunately, in rotating systems such dampers cause high rotational loss, as the inherent azimuthal magnetic field of the rotating magnet induces eddy currents that develop forces to oppose the rotation. This and other existing methods to increase damping cause much higher rotational loss, which reduces or negates the primary benefit of the superconducting bearing. Another technique is to combine an active magnetic bearing with the superconducting bearing to increase the damping as needed. This technique also increases the losses in the bearing system.
In view of the foregoing, there is a need in the art for apparatuses and methods to increase the damping of a superconducting bearing without sacrificing the low rotational loss. In addition, there is a need for such apparatuses and methods to operate with flywheel energy storage systems. There is further a need for such systems and apparatuses in space applications. These and other needs are met by the present invention as detailed hereafter.
Methods and apparatuses for improved damping in high-temperature superconducting levitation systems are disclosed. A superconducting element (e.g., a stator) generating a magnetic field and a magnet (e.g., a rotor) supported by the magnetic field are provided such that the superconducting element is supported relative to a ground state with damped motion substantially perpendicular to the support of the magnetic field on the magnet. Applying this, a cryostat housing the superconducting bearing may be coupled to the ground state with high damping but low radial stiffness, such that its resonant frequency is less than that of the superconducting bearing. The damping of the cryostat may be substantially transferred to the levitated magnetic rotor, thus, providing damping without affecting the rotational loss, as can be derived applying coupled harmonic oscillator theory in rotor dynamics. Thus, damping can be provided to a levitated object, without substantially affecting the rotational loss.
A typical embodiment of the invention comprises an apparatus for damping a superconducting levitation system including a superconducting element generating a magnetic field having a first resonance frequency between the superconducting element and a ground state and a magnet supported by the magnetic field generated by the superconducting element relative to a ground state having a second resonance frequency between the magnet and the superconducting element. The superconducting element is supported relative to the ground state with damped motion substantially perpendicular to the support of the magnetic field on the magnet such that the first resonance frequency is lower than the second resonance frequency. In an exemplary embodiment, the superconducting element may comprise a superconducting stator, while the magnet comprises a permanent magnet rotor, and the damped motion of the superconducting stator is substantially radial to the permanent magnet rotor. Further, the superconducting element may comprise an array of high-temperature superconductors. In some embodiments of the invention, damping of the damped motion may be provided by one or more dashpots coupled between the ground state and the superconducting element.
In further embodiments of the invention, cooling is provided with a cryostat thermally coupled to the superconducting element to maintain superconductivity of the superconducting element. The cryostat may comprise a cold head (using a gaseous helium working fluid) thermally coupled to the superconducting element and external to the damped motion of the superconducting element. In other embodiments, the cryostat may comprise a liquid nitrogen bath. In this case, damping of the damped motion may be provided by the superconducting element moving through the liquid nitrogen bath. In other embodiments, the liquid nitrogen bath may be circulated through an outlet and an inlet to and from an external liquid nitrogen system. The outlet and the inlet may comprise bellows couplings to allow the damped motion between the superconducting element and the ground state.
Similarly, a typical method embodiment of the invention for damping a superconducting levitation system, may comprise the steps of generating a magnetic field with a superconducting element having a first resonance frequency between the superconducting element and a ground state, supporting a magnet with the magnetic field generated by the superconducting element relative to a ground state having a second resonance frequency between the magnet and the superconducting element, and damping motion of the superconducting element substantially perpendicular to support of the magnetic field on the magnet relative to the ground state such that the first resonance frequency is lower than the second resonance frequency. Method embodiments of the invention may be further modified consistent with system and apparatus embodiments described herein.
Further, an apparatus embodiment of the invention for damping a superconducting levitation system, may include a superconducting means for generating a magnetic field having a first resonance frequency between the superconducting element and a ground state, a magnetic means for levitating under influence of the magnetic field generated by the superconducting element relative to a ground state having a second resonance frequency between the magnet and the superconducting element, and a damping means for damping motion of the superconducting element substantially perpendicular to support of the magnetic field on the magnet relative to the ground state such that the first resonance frequency is lower than the second resonance frequency. This apparatus may be further modified consistent with any method or apparatus embodiments described herein. For example, the apparatus may further include a cryostat means for cooling the superconducting element to maintain superconductivity of the superconducting element.
Referring now to the drawings in which like reference numbers represent corresponding parts throughout:
As previously mentioned, embodiments of the invention can provide damping to a levitated object, and in particular, to a levitated rotating object without affecting the rotational loss. For the case of the superconducting bearing, a typical embodiment of the invention can include a permanent magnet (PM) rotor and a superconductor (SC) stator. In some embodiments, the rotor may rotate in a vacuum. Although embodiments of the invention are described with regard to a superconducting bearing and magnetic rotor, it should be noted that embodiments of the invention may be applied in general to any levitation system employing a superconductor as will be understood by those skilled in the art. Typically, the permanent magnet rotor may be disposed above the superconductor stator, but other configurations are also possible as will be understood by those skilled in the art. Further, the permanent magnet may be coupled to other components to form the complete rotor that is levitated under the influence of the superconductor. The superconductor may include multiple elements, such as an array of bulk high-temperature superconductors (HTSs). In addition, the magnetic rotor may comprise a complete rotating assembly in a flywheel assembly. To simplify the presentation, the magnetic rotor is shown herein as a single element throughout the description although actual implementations may comprise different shapes, additional parts and configurations depending upon the particular application as will be understood by those skilled in the art.
Furthermore, depending upon the temperature requirements, the superconductor is typically coupled to a cooling mechanism, a cryostat. In one embodiment, the cryostat comprises a cryogenic fluid. The superconductor may reside within the cryostat, bathed in the cryogenic fluid. Alternately, the superconductor may be disposed on a wall outside the cryostat. In this case, the hoses that allow cryogenic fluid to flow in and out of the cryostat are sufficiently flexible to provide minimal stiffness to the cryostat in the direction of the necessary damped motion. Many suitable flexible cryogenic fluid hoses are commercially available as known by those skilled in the art. In another embodiment, the superconductor may be disposed on a plate that is coupled by a thermal conductor to a cold head of a cryocooler. In this case, the thermal conductor, e.g., a braid of flexible, small-diameter, copper wire, can similarly provide minimal stiffness to the cryostat in the direction of the damped motion.
In general, the cryostat and supporting structure must exhibit low stiffness in the direction of the necessary damped motion. This can be achieved in a number of ways. For example, the cryostat may be suspended by wires or similar elements from above, so that it behaves like a pendulum. If the system geometry does not allow this, stiff wires (or buckling columns) can support the cryostat from below. The columns may be constructed so as not to buckle but providing easy deflection in the radial direction in the direction of the necessary damped motion. Furthermore, the cryostat may be coupled to ground by elements, such as a hydraulic dashpot, with high damping in the direction of the necessary damped motion (e.g., radially). In some embodiments, the cryostat may be disposed in an oil bath (or some other suitable fluid), and the motion of the cryostat through the oil would act as a viscous damper. If the radial thickness of the oil bath is sufficiently thin (between the cryostat and the chamber wall), damping similar to that of a squeeze-film damper may be achieved. In many applications it may be desirable for the cryostat to be thermally isolated from the damping mechanism. For example, if the cryostat includes a cryogenic fluid, its radial wall could comprise a double wall, providing by a vacuum layer, such as that used to insulate some beverage containers.
The analysis describing how the damping between the non-rotating cryostat and the ground is transferred to damping the radial displacement of the rotor follows from the phenomena of coupled harmonic oscillators and is well known in the study of foundations in rotor dynamics. Damping may be best transferred when the natural frequency of vibration of the cryostat is less that that of the rotor. Analytical modeling is described hereafter.
Embodiments of the invention may be used in many different applications and hardware configurations. Further, in some embodiments damping may be varied in real-time to optimize the performance of a system. For example, a damping oil may be heated or cooled to alter its viscosity. Similarly, the temperature of the cryocooler may be varied to adjust the damping characteristics of the rotor. While the description herein may be focused on a superconductor bearing, embodiments of the invention are applicable to almost any levitation system as will be understood by those skilled in the art.
In addition, a damping means 206 is provided to damp motion in that direction. Damping from the damping means 206 is coupled to the levitated magnet 204. The damping is substantially transferred to the levitated magnet 204 when the resonant frequency of the superconducting element relative to ground is less than the radial resonant frequency of the magnet relative to the superconductor. In most practical applications, the superconducting element 202 will require cooling to maintain superconductivity. Thus, a cooling means 210 must be thermally coupled to the superconducting element 202. The superconducting element 202 and cooling means 210 together should be thermally isolated from the ground state with thermal insulation 212. This foundational principle can be applied to various levitation systems in many exemplary embodiments of the invention. The stator 214 can be considered to include the superconducting element 202, the cooling means 210 and the thermal insulation 212, essentially all the elements (other than the levitated magnet 204) that are isolated from the ground state 208.
With embodiments of the present invention, some of the interaction between the magnet and superconductor element is similar to conventional superconducting levitation systems. The superconductor element may be mounted on a platform of some type, either inside a cryogenic bath of attached to some conduction cooled device. Some damping is caused by the magnetic interaction between the levitated magnet and the superconductor element in a manner analogous to the operating principle of known eddy-current dampers. However, in this case the energy loss which causes the damping is due to the magnetic hysteresis in the superconductor element (as opposed to eddy currents). When the magnet oscillates (in either the radial or axial direction), the magnetic field seen by the superconductor element exhibits an AC component, and this AC induces a hysteretic loss. In terms of stiffness, the magnetic coupling is such that the bearing resonance frequency is typically lower than that of other bearings for rotating systems. (There is an advantage here in that one may go through the bearing critical at a low frequency, where the centrifugal forces are modest.)
In prior art systems, the supporting structures are rigid. Thus, there is the equivalent of a relatively stiff spring between the actual surface that holds the superconductor element and the ground. The stiff spring results in a high resonant frequency for vibrations of the superconductor element holder relative to ground. There is also a small amount of structural damping inherent in this rigid structure. When applied to the levitation system as a whole, the damping to the superconductor element holder is small, In addition, because the resonant frequency between the superconductor element holder and ground is higher than the resonant frequency between of the superconductor element holder and the magnet, any coupling of this damping to the levitated magnet is small. In contrast, embodiments of the present invention increase the damping between the superconductor element holder and the ground and also reduce the resonant frequency in the radial direction to be less than that between the superconductor element and the magnet, so that the damping is efficiently coupled to the levitated magnet for this mode of vibration. Stiffness will vary depending on the size of the system as necessary to achieve the required resonance frequencies. Applying this principle, embodiments of the invention may provide enhanced damping in either the radial or axial direction (but not both together).
However, in rotating systems it is almost always the radial direction that causes difficulties (because of the centrifugal force). Accordingly, examples described herein are described to damp in that direction (although the embodiments of the invention are not limited as such). In addition, the examples described herein employ a thrust bearing configuration to provide support in the axial direction, so stiffness between the superconductor element holder and ground in that direction must be high.
In prior art systems, the coupling between the holder and the ground is modeled as perfectly rigid because the stiffness is so high. It is convenient to make this stiffness high, because a center of geometry is defined for the system in doing so. Most other mechanical bearing systems can not tolerate the large radial excursion that a superconducting bearing can, so movement is restricted in conventional systems.
The applicable analytical basis for embodiments of the invention can be begin with an analytical model of a single damped harmonic oscillator. The single mass, m, is disposed on a spring with constant, k and damping, c. The displacement of the mass is x measured parallel to the spring force. The motion is described by the following equation.
m{umlaut over (x)}+c{dot over (x)}+kx=F(t)=F0eiωt
Where F is the force at time t. We choose t=0 so that the constant F0 is real. The solution is of the form x=Aept, where A and p are complex. For free vibrations, F0=0
(p2Am+pAc+kA)ept=0 and ω0=√k{square root over (k/m)} is the resonant frequency.
If c2>4 km, the system is overdamped as follows.
If c2<4 km, the system is underdamped as follows.
For forced vibrations, F0≠0
x=Aeiωt and A is complex.
Applying initial conditions when c2>4 km, at t=0: x=x0, x=v0, then A1+A2=x0 and −λ1A1−λ2A2=v0.
Applying initial conditions when c2<4 km, at t=0: x=x0, {dot over (x)}=v0, A=A0e−iδ=A0 cos δ−iA0 sin δ, A cos δ=x0, then (−λ±iω)A0(cos δ+i sin δ)=−v0 ±ω cos δ−λ sin δ=0 and
Let F0=emω2, where e is the center of mass offset in a rotational system. From Equation (A2),
c mainly affects the size of the peak resonance.
Next an analytical model of two, coupled and damped harmonic oscillators can be developed. This problem is often addressed in texts on mechanics, e.g., see K Symon (1960), pp. 188-197. The system is modeled as a first mass, ml, coupled to a second mass, m2 through both a spring, k1, and a damper, c1, where k1 is the spring coefficient and c1 is the damping coefficient. In turn, the second mass is coupled to a ground state through a second spring, k2 and a second damper, c2. Under the forcing function F(t)=F0eiωt, displacement of the first mass is given by x1 and the displacement of the second mass is given by x2, both in the same direction parallel to the springs and dampers. The motion equations are given as follows.
m
1
{umlaut over (x)}
1
+c
1({dot over (x)}−{dot over (x)}2)+k1(x1−x2)=F(t) (B1)
m
2
{umlaut over (x)}
2
+c
2
{dot over (x)}
2
+k
2
x
2
−c
1({dot over (x)}1−{dot over (x)}2)−k1(x1−x2)=0 (B2)
If F0=0, c1=c2=0, then
m
1
{umlaut over (x)}
1
+k
1(x1−x2)=0 (B3)
m
2
{umlaut over (x)}
2+(k1+k2)x2−k1x1=0 (B4)
Frequencies are now defined for the condition when one mass is held fixed as follows. ω10=√{square root over (k1/m1)}, ω20=√{square root over ((k1+k2)/m2)}=√{square root over (k′2/m2)}, where k2′=k1+k2.
To derive the solution, apply
Solve equation (B7) for the secular equation.
Now showing that p2=0, take the positive sign of the square root and compare by squaring.
So it is true that k1+k2>k1
The case of interest is m1>m2, therefore ω20>ω10.
The two solutions for −p2 are
The four solutions are
p=±iω1, ±ω2
Looking at the high frequency solution yields the following.
From equation (B7)
The square root term is approximately 1 and ω20>ω10. Therefore A2>A1 and they oscillate out of phase.
Now looking at the low frequency solution yields the following.
The square root is of form √{square root over (1+4ε)}≈2ε
It is more convenient to take the following.
For the low frequency solution, the masses oscillate in phase and A1 has the largest amplitude. The ratio of amplitudes is larger for the low frequency solution compared with the high frequency solution.
A general solution may be determined as follows for c1,c2,F0≠0.
m
1
{umlaut over (x)}
1
+c
1({dot over (x)}1−{dot over (x)}2)+k1(x1−x2)=F0eiωt (C1)
m
2
{umlaut over (x)}
2
+c
2
{dot over (x)}
2
+k
2
x
2
−c
1({dot over (x)}1−{dot over (x)}2)−k1(x1−x2)=0 (C2)
Solutions are of the following form.
(C3)
(C4)
(C5)
Grouping terms yields the following.
The resulting equation can be conveniently entered into a spreadsheet (or similar program) to examine the results graphically.
This concludes the description including the preferred embodiments of the present invention. The foregoing description including the preferred embodiment of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible within the scope of the foregoing teachings. Additional variations of the present invention may be devised without departing from the inventive concept as set forth in the following claims.
This invention was made with Government support under contract No. DE-FC3699-GO10285 awarded by the Department of Energy. The Government has certain rights in this invention.