The present invention relates generally to a dart launch apparatus and a magazine, and more particularly, to a dart launch apparatus having a magazine with an open top that transfers a dart from the magazine into a launch chamber of the dart launch apparatus when the magazine is inserted into the launch apparatus. The launch apparatus also includes a dart placement structure in the launch chamber to receive and position the transferred dart.
Various launch apparatus are known in the prior art. For example, the following six U.S. patents, all assigned to the assignee of the present application, illustrate battery operated rapid discharge dart launchers: U.S. Pat. Nos. 9,097,476 and 9,097,477 issued in 2015 to inventors Mead, Jablonski and Falkowski II; U.S. Pat. No. 9,958,230 issued in 2018 to inventors Nugent and Keska; U.S. Pat. No. 10,488,143 issued in 2019 to inventors Victor, Miller, Yuan, Falkowski II, Lallier, and King; U.S. Pat. No. 10,876,809 issued in 2020 to inventors Kopman, Miller and Victor; and U.S. Pat. No. 10,907,929 issued in 2021 to inventor Bernal. The last mentioned patent relates to the new dart described below.
Prior art dart launch apparatus tend to have dart placement and possible jamming or improper firing concerns especially with worn, damaged or bent darts. The inventive dart launch apparatus and magazine should alleviate this problem.
The inventive dart launch apparatus or launcher is simply constructed and provides that a dart from the magazine leaves the magazine and enters a chamber in the launcher so that the dart avoids snagging or getting caught by components of the magazine. The top portion of the magazine is shorter than prior art magazines and a dart is transferred from the magazine to the launcher when the magazine is inserted into the launcher. Thereafter, the upward bias in the magazine forces a new dart to leave the magazine when a previous dart in the launcher has discharged.
Briefly summarized, the invention relates to a dart launch apparatus including an outer housing, the outer housing having an opening to receive a dart magazine and a launch chamber located at the opening, an energy source mounted in the outer housing for launching a dart, a trigger mounted to the outer housing for causing a dart to be launched, a cam rib in the outer housing positioned between the launch chamber and the dart magazine opening, a dart magazine removably mounted to the outer housing through the opening in the outer housing, the dart magazine including a housing having an open top, a dart restrainer pivotally mounted to the magazine housing, the dart restrainer being moved or pivoted by the cam rib when the dart magazine is inserted through the opening in the outer housing, and a dart placement structure within the launch chamber for receiving an upper-most dart from the dart magazine when the dart magazine is inserted into the outer housing. The invention also relates to a dart magazine for operating with the dart launch apparatus, the magazine including a magazine housing for receiving a plurality of darts, the magazine housing having two sidewalls, a front wall, a rear wall, a bottom wall and an open top, a dart follower movable in the magazine housing, a spring structure positioned between the bottom wall and the dart follower for biasing darts in the magazine housing to the open top, and a dart restrainer pivotally mounted to the magazine housing for blocking a dart moving through the open top when the magazine housing is separated from the dart launch apparatus and for unblocking a dart moving through the open top when the dart magazine is inserted into the dart launch apparatus wherein an unblocked dart leaves the dart magazine and is biased into the launch chamber.
The invention also relates to a method for making a dart launch apparatus including the steps of forming an outer housing, the outer housing having a launch chamber and an opening to receive a dart magazine, providing an energy source mounted within the outer housing for launching a dart, mounting a trigger to the outer housing, forming a cam arm positioned within the outer housing, providing a dart magazine for mounting to the outer housing, the mounted dart magazine being located below the launch chamber, and having an open top, mounting a dart restrainer to the dart magazine for blocking darts loaded in the dart magazine from exiting wherein upon insertion of the dart magazine into the outer housing the cam rib causes an upper-most dart to leave the dart magazine and enter the launch chamber, and forming a dart placement structure in the launch chamber of the launch apparatus for receiving the upper-most dart from the dart magazine.
For the purpose of facilitating an understanding of the invention, the accompanying drawings and detailed description illustrate preferred embodiments thereof, from which the invention, its structures, its constructions and operations, its processes, and many related advantages may be readily understood and appreciated.
The following description is provided to enable those skilled in the art to make and use the described embodiments set forth in the best mode contemplated for carrying out the invention. Various modifications, equivalents, variations, and alternatives, however, will remain readily apparent to those skilled in the art. Any and all such modifications, variations, equivalents, and alternatives are intended to fall within the spirit and scope of the present invention.
The inventive dart launch apparatus or dart launcher 10 may take the highly stylized form shown in
The dart launcher 10 is designed to handle and launch a special projectile or dart 40,
Mounted to the outer housing 12 of the dart launcher 10 is the dart magazine 24 inserted through a bottom opening 52,
The open top 72 of the dart magazine includes an outline or border structure 82,
Another advantage of the dart magazine 24 is that the border structure 82 and the magazine slot 84 may be easily altered so that darts having new designs may be accommodated without any change in the structure of the dart launcher 10. As disclosed herein, the placement structure 152 profile may be altered to accommodate a variety of differently shaped contoured dart profile such as squared or rectangular, keyed, grooved or ribbed profiles, enlarged head or non-circular arrangements as illustrated, e.g, in
The magazine lock 80,
The dart magazine 24 may also include a mounting structure 98,
Once an operator is finished inserting one or more darts into the dart magazine 24, the magazine spring structure 74 and the follower 76 bias the dart or darts upward toward the open top 72. However, the dart restrainer 100 prevents any of the darts, such as the upper-most dart 120,
The prior art magazine 122 locates its upper-most dart between two curved lips or arms 124, 126, which are at a higher elevation than the open top 72 of the magazine 24, and when inserted into a launcher, the arms are located in the launch chamber of the corresponding launcher. The arms 124, 126 act to prevent the darts in the prior art magazine 122 from leaving the magazine until a launching mechanism pushes the upper-most dart forward away from the arms 124, 126 of the magazine 24.
Typically, older, worn, and/or slightly misshapen darts may cause improper firing of the dart launchers, often where a dart is held by the two curved arms 124, 126 because the upper-most and next to upper-most darts sometimes squeeze together. Sometimes, the darts get tangled with the arms 124, 126 themselves. The darts may also squeeze between the two arms 124, 126 in the narrow gap between them. When this happens it is difficult to remove the prior art magazine 122 from the dart launcher should the operator deem it advisable to remove the magazine 122 to clear the jam. These problems of dart handling are pretty much eliminated by the present invention.
Mounted to or within the dart launcher 10,
Two simple but important structures in the inventive dart launcher 10 are a cam rib 150,
Furthermore, should darts become jammed, there are no magazine components in the launch chamber to prevent the removal of the magazine from the launcher. These are clear advantages of the magazine 24 and launcher 10 combination disclose herein.
Within the launch chamber 22, and ready to receive the upper-most dart 120 is the other important structure, the dart placement structure 152, 152a, 152b,
The jamming or dart forward orientation placement concerns are alleviated with a forward matching dart profile used with the dart magazine 24 and dart launcher 10. By removing the gripping structure at the top of a magazine there is substantially less chance of having two or more darts squeezing together. The dart placement structure 152 is mounted within the launch chamber 22 of the dart launcher 10, and is not part of the magazine. The location of the dart placement structure removes the opportunity of a misshapen dart squeezing into the gap between the two arms 124, 126 of the prior art magazine 122. As a single component, the dart placement structure 152 does not allow for any gap and leaves very little structure for a dart to snag or get caught on within the launch chamber 22. Also, the inventive magazine 24 has no such upper components so that removing the magazine is easily accommodated. Moreover, the dart placement structure 152 is located just beyond the sliding door 146, which allows for easy access to the area of the launch chamber 22, and should there be a jam, the operator has an alternative to clear any jam that does occur.
In the alternative, the dart placement structure may have one or more planar shaped panels instead of the semicircular arm 160 of a different shape, or the dart placement structure may include two or more spaced apart curved tabs instead of the semicircular arm. The additional advantage here is that the dart placement structure may have any suitable shape, such as one conforming to a new dart design. Hence, even if the dart placement structure is altered, there would be no need to modify the dart launcher 10. The design of the dart placement structure may also have an accommodation for the nub 50, for example, thereby acting as another safety feature for the dart launcher so that the launcher does not accept non-complying objects for discharge. Also in the alternative, the energy source for lunching darts may come from a launch spring instead of an assembly of batteries, a gear train, a push rod, launch wheels and motors.
In operation after the dart magazine 24 is loaded with one or more darts, the magazine is inserted into the dart launcher. First, the magazine 24 will only extend into the launcher to have the lock 80 engage in the recess 78. Thus, the magazine does not enter the launch chamber 22 as did the prior art magazine 122. Second, as the magazine nears a full insertion, the cam rib 150 pivots the dart restrainer 100 such that the upper-most dart 120 is biased into the launch chamber. When this happens the upper-most dart 120 is no longer attached to or in the magazine 24. The upper-most dart is in the launcher 10 and is aligned with the push rod 136 and the launch wheels 138, 140.
Once the upper-most dart is in the launch chamber 22, the operator may aim the dart launcher at a target and depresses the power trigger and the launch trigger. Depressing the triggers cause the one or more batteries to provide energy to the second and third drive motors to spin the launch wheels and provide energy to the first drive motor to energize the gear train. The gear train reciprocates the push rod to move the upper-most dart, located by the dart placement structure 152, to the launch wheels as shown in
It is noted that throughout this detailed description, words such as “forward,” “rearward,” “upper,” “lower,” “front,” “rear,” “top” and “bottom,” as well as similar positional terms, refer to portions or elements of the launcher as they are viewed in the drawings, or in relationship to the positions of the apparatus as it will typically be deployed and moved during use, or to movements of elements based on the configurations illustrated.
The present invention includes a method 200,
From the foregoing, it can be seen that there has been provided a detailed description of features for an improved dart launch apparatus as well as a disclosure of a method for assembling the dart launch apparatus. While particular embodiments of the present invention has been shown and described in detail, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspects. Therefore, the aim is to cover all such changes and modifications as fall within the true spirit and scope of the invention. The matters set forth in the foregoing description and accompanying drawings are offered by way of illustrations only and not as limitations. The actual scope of the invention is to be defined by the subsequent claims when viewed in their proper perspective based on the prior art.
This application claims priority pursuant to 35 U.S.C. 119(e) from U.S. Provisional Patent Application No. 63/292,264 filed Dec. 14, 2021.
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