The present invention relates to a technical field of a data generation method, a build contract method, a data generation apparatus, a display apparatus, a build method, a computer program, and a recording medium for generating model data representing a three-dimensional model of an object, for example.
A Patent Literature 1 discloses a manufacturing method of a three-dimensional object including: receiving digital information of the three-dimensional object; and building the three-dimensional object based on the received digital information. The manufacturing method disclosed in the Patent Literature 1 requires receiving the digital information of the three-dimensional object from a customer. Thus, the manufacturing method disclosed in the Patent Literature 1 has a technical problem that it is impossible to assist the customer to easily generate the digital information of the three-dimensional object.
A first aspect provide a data generation method of generating model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation method includes: automatically setting, as a value of a parameter defining a position of an intermediate part of the pipe, a value of a parameter that is different from a value of a parameter defining a shape of the pipe designated by a user using an input screen displayed on a display apparatus and that defines a position away from a position of an edge part of the pipe by a first distance; providing a three-dimensional model to an output screen of the display apparatus based on the value of the parameter designated by the user using the input screen and the value of the parameter automatically set; and generating the model data based on the value of the parameter designated by the user using the input screen and the value of the parameter automatically set.
A second aspect provides a data generation method of generating model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation method includes: providing, to an output screen of a display apparatus, a three-dimensional model based on a value of a parameter defining a shape of the pipe designated by a user using an input screen displayed on the display apparatus; and changing the value of the parameter defining the shape of the pipe based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen, the three-dimensional model is a three-dimensional model represented in a three-dimensional coordinate system in which a first axis, a second axis, and a third axis are perpendicular to one another, the three-dimensional model viewed from the third axis is displayable on the output screen, on the output screen on which the three-dimensional model viewed from the third axis is displayed, the user is allowed to perform the change operation for changing a value of a parameter related to the first axis and a value of a parameter related to the first axis, a value of a parameter displayed on the input screen is changed, based on the change operation, to be the value of the parameter changed by the change operation and that defines a shape of the three-dimensional model, the model data is generated based on the value of the parameter displayed on the input screen.
A third aspect provides a data generation method of generating model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation method includes: providing, to an output screen of a display apparatus, a three-dimensional model based on a value of a parameter defining a shape of the pipe designated by a user using an input screen displayed on the display apparatus; changing the value of the parameter defining the shape of the pipe based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen; and generating the model data based on the value of the parameter designated by using the input screen and the value of the parameter changed by using the output screen, on the output screen, a part of the three-dimensional model at which the value of the parameter defining the shape of the pipe is changeable by the change operation is displayed.
A fourth aspect provides a data generation method of generating model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation method includes: generating the model data based on an outer diameter of the pipe and a length between an outer surface and an inner surface of the pipe that are designated as a value of a parameter defining a shape of the pipe by a user using an input screen displayed on a display apparatus; and setting the length between the outer surface and the inner surface of the pipe again so that an inner diameter of the pipe is maintained constant when the user re-designates the outer diameter by using the input screen.
A fifth aspect provides a data generation method of generating model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation method includes: generating the model data based on a length between an outer surface and an inner surface of the pipe that is designated as a value of a parameter defining a shape of the pipe by a user using an input screen displayed on a display apparatus; and setting an outer diameter of the pipe again so that an inner diameter of the pipe is maintained constant when the user re-designates the length between the outer surface and the inner surface by using the input screen.
A sixth aspect provides a data generation method of generating model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation method includes: automatically setting a value of other parameter when a value of one parameter out of an outer diameter of the pipe and a length between an outer surface and an inner surface of the pipe, which has been set as a value of a parameter defining a shape of the pipe by a user using an input screen displayed on a display apparatus, is set again by the user using the input screen; and generating the model data based on the value of the parameter set by the user and the value of the parameter automatically set.
A seventh aspect provides a data generation method of generating model data representing a three-dimensional model of an object that is additively built by a build apparatus, wherein the data generation method includes: generating the model data based on a value of a parameter defining a shape of the object designated by a user using an input screen displayed on a display apparatus; and setting a value of a parameter defining a position away from a position of a first part of the object by a first distance.
An eighth aspect provides a data generation method of generating model data representing a three-dimensional model of an object that is additively built by a build apparatus, wherein the data generation method includes: providing, to an output screen of a display apparatus, a three-dimensional model based on a value of a parameter defining a shape of the object designated by a user using an input screen displayed on the display apparatus; changing the value of the parameter defining the shape of the object based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen; and generating the model data based on the value of the parameter designated by using the input screen and the value of the parameter changed by using the output screen.
A ninth aspect provides a data generation method of generating model data representing a three-dimensional model of an object that is additively built by a build apparatus, wherein the data generation method includes: providing, to an output screen of a display apparatus, a three-dimensional model based on a value of a parameter defining a shape of the object designated by a user using an input screen displayed on the display apparatus; changing, based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen, a value of a parameter displayed on the input screen to be the value of the parameter changed by the change operation and that defines the shape of the three-dimensional model; and generating the model data based on the value of the parameter displayed on the input screen.
A tenth aspect provides a data generation method of generating model data representing a three-dimensional model of an object that is additively built by a build apparatus, wherein the data generation method includes: providing, to an output screen of a display apparatus, a three-dimensional model based on a value of a parameter defining a shape of the object designated by a user using an input screen displayed on the display apparatus; changing the value of the parameter defining the shape of the object based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen; and generating the model data based on the value of the parameter designated by using the input screen and the value of the parameter changed by using the output screen, on the output screen, a part of the three-dimensional model at which the value of the parameter defining the shape of the object is changeable by the change operation is displayed.
An eleventh aspect provides a data generation method of generating model data representing a three-dimensional model of an object that is additively built by a build apparatus, wherein the data generation method includes: generating the model data based on a first parameter and a second parameter, the first parameter is a parameter defining a shape of the object designated by a user using an input screen displayed on a display apparatus, the second parameter is a parameter defining the shape of the object; and setting the second parameter, which has been designated by the user, again so that a third parameter related to the shape of the object is maintained constant when the user re-designates the first parameter by using the input screen.
A twelfth aspect provides a build contract method of contracting to additively build a pipe, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of a value of a parameter defining a shape of the pipe designated by a user using an input screen displayed on a display apparatus; automatically setting, as a value of a parameter defining a position of an intermediate part of the pipe, a value of a parameter that is different from the value of the parameter defining the shape of the pipe designated by the user using the input screen and that defines a position away from a position of an edge part of the pipe by a first distance; providing a three-dimensional model to an output screen of the display apparatus based on the value of the parameter designated by the user using the input screen and the value of the parameter automatically set; and providing, to an output screen of the display apparatus, a three-dimensional model based on the value of the parameter designated by the user using the input screen and the value of the parameter automatically set.
A thirteenth aspect provides a build contract method of contracting to additively build a pipe, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of a value of a parameter defining a shape of the pipe designated by a user using an input screen displayed on a display apparatus; providing, to an output screen of the display apparatus, a three-dimensional model based on the value of the parameter designated by the user; and changing the value of the parameter defining the shape of the pipe based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen, the three-dimensional model is a three-dimensional model represented in a three-dimensional coordinate system in which a first axis, a second axis, and a third axis are perpendicular to one another, the three-dimensional model viewed from the third axis is displayable on the output screen, on the output screen on which the three-dimensional model viewed from the third axis is displayed, the user is allowed to perform the change operation for changing a value of a parameter related to the first axis and a value of a parameter related to the first axis, a value of a parameter displayed on the input screen is changed, based on the change operation, to be the value of the parameter changed by the change operation and that defines a shape of the three-dimensional model.
A fourteenth aspect provides a build contract method of contracting to additively build a pipe, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of a value of a parameter defining a shape of the pipe designated by a user using an input screen displayed on a display apparatus; providing, to an output screen of the display apparatus, a three-dimensional model based on the value of the parameter designated by the user; and changing the value of the parameter defining the shape of the pipe based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen, on the output screen, a part of the three-dimensional model at which the value of the parameter defining the shape of the pipe is changeable by the change operation is displayed.
A fifteenth aspect provides a build contract method of contracting to additively build a pipe, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of an outer diameter of the pipe and a length between an outer surface and an inner surface of the pipe that are designated as a value of a parameter defining a shape of the pipe by a user using an input screen displayed on a display apparatus; and setting the length between the outer surface and the inner surface of the pipe again so that an inner diameter of the pipe is maintained constant when the user re-designates the outer diameter by using the input screen.
A sixteenth aspect provides a build contract method of contracting to additively build a pipe, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of a length between an outer surface and an inner surface of the pipe that is designated as a value of a parameter defining a shape of the pipe by a user using an input screen displayed on a display apparatus; and setting an outer diameter of the pipe again so that an inner diameter of the pipe is maintained constant when the user re-designates the length between the outer surface and the inner surface by using the input screen.
A seventeenth aspect provides a build contract method of contracting to additively build a pipe, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of a value of a parameter defining a shape of the pipe designated by a user using an input screen displayed on a display apparatus; and automatically setting a value of other parameter when a value of one parameter out of an outer diameter of the pipe and a length between an outer surface and an inner surface of the pipe, which has been set as the value of the parameter defining the shape of the pipe by the user using the input screen, is set again by the user using the input screen.
An eighteenth aspect provides a build contract method of contracting to additively build an object, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of a value of a parameter defining a shape of the object designated by a user using an input screen displayed on a display apparatus; and setting a value of a parameter defining a position away from a position of a first part of the object by a first distance.
A nineteenth aspect provides a build contract method of contracting to additively build an object, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of a value of a parameter defining a shape of the object designated by a user using an input screen displayed on a display apparatus; providing, to an output screen of the display apparatus, a three-dimensional model based on the value of the parameter designated by the user; and changing the value of the parameter defining the shape of the object based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen.
A twentieth aspect provides a build contract method of contracting to additively build an object, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of a value of a parameter defining a shape of the object designated by a user using an input screen displayed on a display apparatus; providing, to an output screen of the display apparatus, a three-dimensional model based on the value of the parameter designated by the user; changing, based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen, a value of a parameter displayed on the input screen to be the value of the parameter changed by the change operation and that defines the shape of the three-dimensional model; and generating the model data based on the value of the parameter displayed on the input screen.
A twenty-first aspect provides a build contract method of contracting to additively build an object, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of a value of a parameter defining a shape of the object designated by a user using an input screen displayed on a display apparatus; providing, to an output screen of the display apparatus, a three-dimensional model based on the value of the parameter designated by the user; and changing the value of the parameter defining the shape of the object based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen, on the output screen, a part of the three-dimensional model at which the value of the parameter defining the shape of the object is changeable by the change operation is displayed.
A twenty-second aspect provides a build contract method of contracting to additively build an object, wherein the build contract method includes: providing a display content related to an input screen to a user; providing, to the input screen, a content of values of a first parameter and a second parameter, the first parameter is a parameter defining a shape of the object by a user using the input screen displayed on a display apparatus, the second parameter is a parameter defining the shape of the object; and setting the second parameter, which has been designated by the user, again so that a third parameter related to the shape of the object is maintained constant when the user re-designates the first parameter by using the input screen.
A twenty-third aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation apparatus is configured to: automatically set, as a value of a parameter defining a position of an intermediate part of the pipe, a value of a parameter that is different from a value of a parameter defining a shape of the pipe designated by a user using an input screen displayed on a display apparatus and that defines a position away from a position of an edge part of the pipe by a first distance; and provide a three-dimensional model to an output screen of the display apparatus based on the value of the parameter designated by the user using the input screen and the value of the parameter automatically set.
A twenty-fourth aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation apparatus is configured to: provide, to an output screen of a display apparatus, a three-dimensional model based on a value of a parameter defining a shape of the pipe designated by a user using an input screen displayed on the display apparatus; and change the value of the parameter defining the shape of the pipe based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen, the three-dimensional model is a three-dimensional model represented in a three-dimensional coordinate system in which a first axis, a second axis, and a third axis are perpendicular to one another, the three-dimensional model viewed from the third axis is displayable on the output screen, on the output screen on which the three-dimensional model viewed from the third axis is displayed, the user is allowed to perform the change operation for changing a value of a parameter related to the first axis and a value of a parameter related to the first axis, a value of a parameter displayed on the input screen is changed, based on the change operation, to be the value of the parameter changed by the change operation and that defines a shape of the three-dimensional model, the model data is generated based on the value of the parameter displayed on the input screen.
A twenty-fifth aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation apparatus is configured to: provide, to an output screen of a display apparatus, a three-dimensional model based on a value of a parameter defining a shape of the pipe designated by a user using an input screen displayed on the display apparatus; and change the value of the parameter defining the shape of the pipe based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen, on the output screen, a part of the three-dimensional model at which the value of the parameter defining the shape of the pipe is changeable by the change operation is displayed, the data generation apparatus is configured to generate the model data based on the value of the parameter designated by using the input screen and the value of the parameter changed by using the output screen.
A twenty-sixth aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation apparatus is configured to: generate the model data based on an outer diameter of the pipe and a length between an outer surface and an inner surface of the pipe that are designated as a value of a parameter defining a shape of the pipe by a user using an input screen displayed on a display apparatus; and set the length between the outer surface and the inner surface of the pipe again so that an inner diameter of the pipe is maintained constant when the user re-designates the outer diameter by using the input screen.
A twenty-seventh aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation apparatus is configured to: generate the model data based on a length between an outer surface and an inner surface of the pipe that is designated as a value of a parameter defining a shape of the pipe by a user using an input screen displayed on a display apparatus; and set an outer diameter of the pipe again so that an inner diameter of the pipe is maintained constant when the user re-designates the length between the outer surface and the inner surface by using the input screen.
A twenty-eighth aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of a pipe that is an object additively built by a build apparatus, wherein the data generation apparatus is configured to: automatically set a value of other parameter when a value of one parameter out of an outer diameter of the pipe and a length between an outer surface and an inner surface of the pipe, which has been set as a value of a parameter defining a shape of the pipe by a user using an input screen displayed on a display apparatus, is set again by the user using the input screen; and generate the model data based on the value of the parameter set by the user and the value of the parameter automatically set.
A twenty-ninth aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of an object that is additively built by a build apparatus, wherein the data generation apparatus is configured to: generate the model data based on a value of a parameter defining a shape of the object designated by a user using an input screen displayed on a display apparatus; and set a value of a parameter defining a position away from a position of a first part of the object by a first distance.
A thirtieth aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of an object that is additively built by a build apparatus, wherein the data generation apparatus is configured to: provide, to an output screen of a display apparatus, a three-dimensional model based on a value of a parameter defining a shape of the object designated by a user using an input screen displayed on the display apparatus; change the value of the parameter defining the shape of the object based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen; and generate the model data based on the value of the parameter designated by using the input screen and the value of the parameter changed by using the output screen.
A thirty-first aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of an object that is additively built by a build apparatus, wherein the data generation apparatus is configured to: provide, to an output screen of a display apparatus, a three-dimensional model based on a value of a parameter defining a shape of the object designated by a user using an input screen displayed on the display apparatus; change, based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen, a value of a parameter displayed on the input screen to be the value of the parameter changed by the change operation and that defines the shape of the three-dimensional model; and generate the model data based on the value of the parameter designated by using the input screen and the value of the parameter changed by using the output screen.
A thirty-second aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of an object that is additively built by a build apparatus, wherein the data generation apparatus is configured to: provide, to an output screen of a display apparatus, a three-dimensional model based on a value of a parameter defining a shape of the object designated by a user using an input screen displayed on the display apparatus; change the value of the parameter defining the shape of the object based on a change operation of the user to the output screen for changing a shape of the three-dimensional model displayed on the output screen; and generate the model data based on the value of the parameter designated by using the input screen and the value of the parameter changed by using the output screen, on the output screen, a part of the three-dimensional model at which the value of the parameter defining the shape of the object is changeable by the change operation is displayed.
A thirty-third aspect provides a data generation apparatus configured to generate model data representing a three-dimensional model of an object that is additively built by a build apparatus, wherein the data generation apparatus is configured to: generate the model data based on a first parameter and a second parameter, the first parameter is a parameter defining a shape of the object designated by a user using an input screen displayed on a display apparatus, the second parameter is a parameter defining the shape of the object; and set the second parameter, which has been designated by the user, again so that a third parameter related to the shape of the object is maintained constant when the user re-designates the first parameter by using the input screen.
A thirty-fourth aspect provides a display apparatus including: an obtaining unit configured to obtain information related to the input screen from the data generation apparatus provided by any one of the twenty-sixth aspect to the twenty-ninth aspect and the thirty-third aspect described above; and display unit configured to display the input screen based on the information obtained by the obtaining unit.
A thirty-fifth aspect provides a display apparatus including: an obtaining unit configured to obtain information related to the input screen and the output screen from the data generation apparatus provided by any one of the twenty-third aspect to the twenty-fifth aspect and the thirtieth aspect to the thirty-second aspect described above; and display unit configured to display the input screen and the output screen based on the information obtained by the obtaining unit.
A thirty-sixth aspect provides a build method of building an object, wherein the build method includes: generating the model data by using the data generation method provided by any one of the first aspect to the eleventh aspect described above; and controlling a build apparatus to build the object based on the model data.
A thirty-seventh aspect provides a build method of building an object, wherein the build method includes: generating the model data by using the data generation apparatus provided by the twenty-second aspect to the thirty-second aspect described above; and controlling a build apparatus to build the object based on the model data.
A thirty-eighth aspect provides a computer program that allows a computer to execute the data generation method provided by any one of the first aspect to the eleventh aspect described above.
A thirty-ninth aspect provides a computer program that allows a computer to execute the build contract method provided by any one of twelfth aspect to the twenty-second aspect described above.
A fortieth aspect provides a computer program that allows a computer to execute the build method provided by the thirty-sixth aspect or the thirty-seventh aspect described above.
A forty-first aspect provides a recording medium on which the computer program provided by the thirty-ninth aspect to the fortieth aspect described above is recorded.
An operation and other advantage of the present invention will be described in a below-described example embodiment.
Next, an example embodiment of a data generation method, a build contract method, a data generation apparatus, a display apparatus, a build method, a computer program and a recording medium will be described with reference to drawings. In the below-described description, the example embodiment of a data generation method, a build contract method, a data generation apparatus, a display apparatus, a build method, a computer program and a recording medium will be described by using a build system SYS.
(1) Configuration of Build System SYS
Firstly, a configuration of the build system will be described.
(1-1) Entire Configuration of Build System SYS
Firstly, with reference to
The build system SYS includes a build apparatus 1 and a data generation server 2. The build apparatus 1 and the data generation server 2 are configured to communicate with each other through a communication network 4 that includes at least one of a wired communication network and a wireless communication network. The data generation server 2 is configured to communicate with a terminal apparatus 3 through a communication network 5 that includes at least one of a wired communication network and a wireless communication network. Note that the communication networks 4 and 5 may be separate communication networks or the same communication network. The terminal apparatus 3 may be an apparatus constitutes a part of the build system SYS. Namely, the build system SYS may include the terminal apparatus 3. Alternatively, the build system SYS may not include the terminal apparatus 3. In this case, any apparatus that is configured to communicate with the data generation server 3 of the build system SYS (for example, an information processing apparatus such as a computer of a below-described terminal user) may be used as the terminal apparatus 3.
The build apparatus 1 is an apparatus that is configured to build a three-dimensional structural object (namely, a three-dimensional object that has a magnitude (a size) in each of three-dimensional directions). Especially, in the present example embodiment, the build apparatus 1 builds the three-dimensional structural object by performing an additive processing. Namely, the build apparatus 1 additively builds the three-dimensional structural object.
The data generation server 2 is an apparatus that is configured to generate three-dimensional model data representing a three-dimensional model of the three-dimensional structural object to be additively built by the build apparatus 1. The data generation server 2 may be referred to as a data generating apparatus. The data generation server 2 transmits the generated three-dimensional model data to the build apparatus 1 through the communication network 4. The build apparatus 1 builds the three-dimensional structural object based on the three-dimensional model data transmitted from the data generation server 2.
The terminal apparatus 3 is an apparatus that is operable by a user to set (namely, designate) feature information related to a feature of the three-dimensional structural object to be additively built by the build apparatus 1. In the below-describe description, the user who is allowed to operate the terminal apparatus 3 is referred to as the “terminal user”. The terminal user may be typically a person who wants to build the three-dimensional structural object by using the build apparatus 1. In the present example embodiment, an example in which the terminal apparatus 3 is an apparatus that is operable by the terminal user to set shape information related to a shape of the three-dimensional structural object to be additively built by the build apparatus 1 will be described as an example of the feature information.
The terminal apparatus 3 transmits the shape information set by the terminal user to the data generation server 2 through the communication network 5. The data generation server 2 generates the three-dimensional model data based on the shape information transmitted from the terminal apparatus 3. Namely, the data generation server 2 generates the three-dimensional model data representing the three-dimensional model of the three-dimensional structural object having the shape that is defined by the shape information set by the terminal user. As a result, the build apparatus 1 builds the three-dimensional structural object having the shape that is defined by the shape information set by the terminal user.
The terminal apparatus 3 may display a setting GUI (Graphical User Interface) 9 (see
The terminal user may be the same as or different from a user who is allowed to operate the data generation server 2 (hereinafter, it is referred to as a “server user”). The terminal user may be the same as or different from a user who is allowed to operate the build apparatus 1 (hereinafter, it is referred to as a “build user”). When the terminal user is different from the build user, the build system SYS may be regarded to be equivalent to a build contract system in which the terminal user is a consignor who requires the build user to build the three-dimensional structural object and the build user is a consignee who is required to build the three-dimensional structural object required to be built by the terminal user. Namely, a following build process may be equivalent to a build contract process (a build contract method).
(1-2) Configuration of Build Apparatus 1
Next, with reference to
In the below-described description, a positional relationship of various components included in the build apparatus 1 will be described by using a build coordinate system corresponding to an XYZ rectangular coordinate system that is defined by a X-axis, a Y-axis and a Z-axis that are perpendicular to one another. Note that each of an X-axis direction and a Y-axis direction is assumed to be a horizontal direction (namely, a predetermined direction in a horizontal plane) and a Z-axis direction is assumed to be a vertical direction (namely, a direction that is perpendicular to the horizontal plane, and substantially a vertical direction or a gravity direction) in the below-described description, for convenience of the description. Moreover, rotational directions (in other words, inclination directions) around the X-axis, the Y-axis and the Z-axis are referred to as a 8X direction, a 8Y direction and a θZ direction, respectively. Here, the Z-axis direction may be the gravity direction. Moreover, an XY plane may be a horizontal direction.
The build apparatus 1 is configured to perform a build operation for forming the three-dimensional structural object. The build apparatus 1 is configured to form the three-dimensional structural object on a workpiece W that is a base member for forming the three-dimensional structural object. When the workpiece W is a below-described stage 131, the build apparatus 1 is configured to form the three-dimensional structural object on the stage 131. When the workpiece W is an existing object placed on the stage 131 (alternatively, placed on the stage 131), the build apparatus 1 may be configured to form the three-dimensional structural object on the existing object. In this case, the build apparatus 1 may form the three-dimensional structural object that is integrated with the existing object. An operation for forming the three-dimensional structural object that is integrated with the existing object may be regarded to be equivalent to an operation for adding a new structural object to the existing object. Note that the existing structural object may be an item that needs to be repaired having a missing part, for example. The build apparatus 1 may form the three-dimensional structural object on the item that needs to be repaired to fill in the missing part of the item that needs to be repaired. Alternatively, the build apparatus 1 may form the three-dimensional structural object that is separable from the existing object. Note that
In the present example embodiment, an example in which the build apparatus 1 build the three-dimensional structural object by performing the additive processing (the additive building) based on a Laser Metal Deposition (LMD). In this case, it can be said that the build apparatus 1 is a 3D printer that forms an object by using an Additive layer manufacturing technique. Note that the Additive layer manufacturing technique may be referred to as a Rapid Prototyping, a Rapid Manufacturing or an Additive Manufacturing. The Laser Metal Deposition may be referred to as a Direct Metal Deposition, a Direct Energy Deposition, a Laser Cladding, a Laser Engineered Net Shaping, a Direct Light Fabrication, a Laser Consolidation, a Shape Deposition Manufacturing, a Wire Feed Laser Deposition, a Gas Through Wire, a Laser Powder Fusion, a Laser Metal Forming, a Selective Laser Powder Re-melting, a Laser Direct Casting, a Laser Powder Deposition, a Laser Additive Manufacturing or a Laser Rapid Forming.
The build apparatus 1 forms the three-dimensional structural object by processing a build material M with a processing light EL. The build material M is a material that is molten by an irradiation with the processing light EL having a predetermined intensity or more intensity. At least one of a metal material and a resin material is usable as the build material M, for example. However, another material that is different from the metal material and the resin material may be used as the build material M. The build materials M are powder-like or grain-like materials. Namely, the build materials M are powdery materials. However, the build materials M may not be the powdery materials. For example, a wired-like build material or a gas-like build material may be used as the build material M, for example.
In order to perform the build operation, the build apparatus 1 includes a material supply source 11, a processing apparatus 12, a stage apparatus 13, a light source 14, a gas supply apparatus 15, a housing 16, a control apparatus 17, and a communication apparatus 18, as illustrated in
The material supply source 11 is configured to supply the build materials M to the processing apparatus 12. The material supply source 11 supplies, to the processing apparatus 12, the build materials M the amount of which is necessary for forming the three-dimensional structural object per unit time by supplying the build materials M the amount of which is based on the necessary amount.
The processing apparatus 12 forms the three-dimensional structural object by processing the build materials M supplied from the material supply source 11. In order to form the three-dimensional structural object, the processing apparatus 12 include a processing head 121 and a head driving system 122. Furthermore, the processing head 121 includes an irradiation optical system 1211 that is configured to emit the processing light EL and a material nozzle 1212 that is configured to supply the build materials M. The processing head 121 and the head driving system 122 are contained in the chamber space 163IN. However, at least a part of the processing head 121 and the head driving system 122 may be disposed in an external space 1640UT that is a space outside the housing 16. Note that the external space 1640UT may be a space into which the build user is allowed to enter.
The head driving system 122 is configured to move (namely, displace) the processing head 121. The head driving system 122 moves the processing head 121 along at least one of the X-axis, the Y-axis, the Z-axis, the OX direction, the 9Y direction and the 9Z direction, for example. When the head driving system 122 moves the processing head 121, a relative position between the processing head 121 and the stage 131 (furthermore, the workpiece W placed on the stage 131) changes.
The build materials M supplied from the material nozzle 1212 are irradiated with the processing light EL emitted from the irradiation optical system 1211. As a result, the build materials M are molten. Namely, a melt pool including the molten build materials M is formed. When the melt pool is not irradiated with the processing light EL due to the movement of the processing head 121, the build materials M molten in the melt pool are solidified. Namely, a build object corresponding to a deposition of the solidified build materials M is formed. The build apparatus 1 repeats a series of the build process including the formation of the melt pool by the irradiation with the processing light EL and the solidification of the molten build materials M while relatively moving the processing head 121 along at least one of the X-axis direction and the Y-axis direction. As a result, a structural layer that is an aggregation of the build object formed in a pattern based on a moving trajectory of the melt pool is formed. The build apparatus 1 forms a plurality of structural layers in order so that the plurality of structural layers are laminated. As a result, the three-dimensional structural object that is an aggregation of the plurality of structural layers is formed.
The stage apparatus 13 includes the stage 131. The stage 131 is contained in the chamber space 163IN. The workpiece W may be placed on the stage 131. The stage 131 may be configured to hold the workpiece W placed on the stage 131. In this case, the stage 131 may include a mechanical chuck, an electro-static chuck, a vacuum chuck and the like in order to hold the workpiece W. Alternatively, the stage 131 may not be configured to hold the workpiece W placed on the stage 131. In this case, the workpiece W may be placed on the stage 131 without clamp.
The stage driving system 132 is configured to move (namely, displace) the stage 131. The stage driving system 132 moves the stage 131 along at least one of the X-axis, the Y-axis, the Z-axis, the θX direction, the 8Y direction and the θZ direction. When the stage driving system 132 moves the stage 131, a relative position between the processing head 121 and the stage 131 (furthermore, the workpiece W placed on the stage 131) changes.
The light source 14 is configured to emit at least one of an infrared light, a visible light and an ultraviolet light as the processing light EL, for example. However, other type of light may be used as the processing light EL. The processing light EL may include a plurality of pulsed lights (namely, a plurality of pulsed beams). The processing light EL may include a Continuous Wave (CW). The processing light EL may be a laser light. In this case, the light source 14 may include semiconductor laser such as a laser light source (for example, a Laser Diode (LD)). The laser light source may include at least one of a fiber laser, a CO2 laser, a YAG laser, an Excimer laser and the like. However, the processing light EL may not be the laser light. The light source 14 may include any light source (for example, at least one of a LED (Light Emitting Diode), a discharge lamp and the like). The irradiation optical system 1211 is optically connected to the light source 14 through a light transmitting member 141 including at least one of an optical fiber, a light pipe and the like. The irradiation optical system 1211 emits the processing light EL transmitted from the light source 14 through the light transmitting member 141.
The gas supply apparatus 15 is a supply source of purge gas for purging the chamber space 1631N. The purge gas includes inert gas. At least one of Nitrogen gas and Argon gas is one example of the inert gas. The gas supply apparatus 15 is connected to the chamber space 1631N through a supply port 162 formed at a wall member 161 of the housing 16 and a supply pipe 151 that connects the gas supply apparatus 15 and the supply port 162. The gas supply apparatus 15 supplies the purge gas to the chamber space 1631N through the supply pipe 151 and the supply port 162. As a result, the chamber space 1631N is a space that is purged by the purge gas. The purge gas supplied to the chamber space 1631N may be discharged from a non-illustrated discharge port formed at the wall member 161. Note that the gas supply apparatus 15 may be a tank that stores the inert gas. When the purge gas is the Nitrogen gas, the gas supply apparatus 15 may be a Nitrogen gas generation apparatus that generates the Nitrogen gas by using air as material.
The gas supply apparatus 15 may supply the purge gas to a mix apparatus 112 to which the build materials M are supplied from the material supply source 11, in addition to the chamber space 1631N. Specifically, the gas supply apparatus 15 may be connected to the mix apparatus 112 through a supply pipe 152 that connects the gas supply apparatus 15 and the mix apparatus 112. As a result, the gas supply apparatus 15 supplies the purge gas to the mix apparatus 112 through the supply pipe 152. In this case, the build materials M from the material supply source 11 may be supplied (specifically, pressure-fed) to the material nozzle 1212 through the supply pipe 111 by the purge gas supplied from the gas supply apparatus 15 through the supply pipe 152. In this case, the material nozzle 1212 supplies, from a material supply port, the build materials M together with the purge gas for pressure-feeding the build materials M.
The housing 16 is a housing apparatus that is configured to contain at least a part of each of at least the processing apparatus 12 and the stage apparatus 13 in the chamber space 1631N that is an internal space of the housing 16. The housing 16 includes the wall member 161 that defines the chamber space 1631N. The wall member 161 is a member that separates the chamber space 1631N from the external space 1640UT at the outside of the housing 16. In this case, a space surrounded by the wall member 161 is the chamber space 1631N. Note that an openable and closable door may be disposed at the wall member 161. The door may be opened when the workpiece W is to be placed on the stage 131. The door may be opened when the workpiece W and/or the three-dimensional structural object is unloaded from the stage 131. The door may be closed during the build operation is performed. Note that an observation window (not illustrated) for visually observing the chamber space 1631N from the external space 1640UT of the housing 16 may be disposed at the wall member 61.
The control apparatus 17 is configured to control an operation of the build apparatus 1. The control apparatus 17 may include an arithmetic apparatus and a storage apparatus. The arithmetic apparatus may include at least one of a CPU (Central Processing Unit) and a GPU (Graphic Processing Unit), for example. The storage apparatus may include a memory. The control apparatus 17 serves as an apparatus for controlling the operation of the build apparatus 1 by means of the arithmetic apparatus executing a computer program. The computer program is a computer program that allows the arithmetic apparatus to execute (namely, to perform) a below-described operation that should be executed by the control apparatus 17. Namely, the computer program is a computer program that allows the control apparatus 17 to function so as to make the build apparatus 1 execute the below-described operation. The computer program executed by the arithmetic apparatus may be recorded in the storage apparatus (namely, a recording medium) of the control apparatus 17, or may be recorded in any recording medium (for example, a hard disk or a semiconductor memory) that is built in the control apparatus 17 or that is attachable to the control apparatus 17. Alternatively, the arithmetic apparatus may download the computer program that should be executed from an apparatus disposed at the outside of the control apparatus 17 through the communication apparatus 18.
The control apparatus 17 may control the operation of the build apparatus 1 to build the three-dimensional structural object (namely, the three-dimensional structural object having a shape set by the terminal user) based on the three-dimensional model data transmitted from the data generation server 2. For example, the control apparatus 17 may generate build control information that specifies a detail of the operation of the build apparatus 1 based on the three-dimensional model data. Specifically, the control apparatus 17 may generate, based on the three-dimensional model data, the build control information that specifies the detail of the operation of the build apparatus 1 for building the three-dimensional structural object represented by the three-dimensional model data (namely, the three-dimensional structural object having a shape defined by the shape information set by the terminal user). Then, the control apparatus 17 may control the operation of the build apparatus 1 to build the three-dimensional structural object (namely, the three-dimensional structural object having the shape set by the terminal user) based on the build control information.
The control apparatus 17 may not be disposed in the build apparatus 1. For example, the control apparatus 17 may be disposed at the outside of the build apparatus 1 as a server or the like. For example, the control apparatus 17 may be integrated with the data generation server 2. In this case, the control apparatus 17 may be connected to the build apparatus 1 through a wired and/or wireless network (for example, the communication network 4, alternatively, a data bus and/or a communication line). A network using a serial-bus-type interface such as at least one of IEEE1394, RS-232x, RS-422, RS-423, RS-485 and USB may be used as the wired network. A network using a parallel-bus-type interface may be used as the wired network. A network using an interface that is compatible to Ethernet such as at least one of 10-BASE-T, 100BASE-TX or 1000BASE-T may be used as the wired network. A network using an electrical wave may be used as the wireless network. A network that is compatible to IEEE802.lx (for example, at least one of a wireless LAN and Bluetooth (registered trademark)) is one example of the network using the electrical wave. A network using an infrared ray may be used as the wireless network. A network using an optical communication may be used as the wireless network. In this case, the control apparatus 17 and the build apparatus 1 may be configured to transmit and receive various information through the communication network 4 or the like. Moreover, the control apparatus 17 may be configured to transmit information such as a command and a control parameter to the build apparatus 1 through the communication network 4 or the like. The communication apparatus 18 of the build apparatus 1 may serve as a reception apparatus that is configured to receive the information such as the command and the control parameter from the control apparatus 17 through the communication network 4 or the like. The communication apparatus 18 of the build apparatus 1 may serve as a transmission apparatus that is configured to transmit the information such as the command and the control parameter to the control apparatus 17 through the communication network 4 or the like. Alternatively, a first control apparatus that is configured to perform a part of the arithmetic processing performed by the control apparatus 17 may be disposed in the build apparatus 1 and a second control apparatus that is configured to perform another part of the arithmetic processing performed by the control apparatus 17 may be disposed at an outside of the build apparatus 1.
Note that at least one of an optical disc such as a CD-ROM, a CD-R, a CD-RW, a flexible disc, a MO, a DVD-ROM, a DVD-RAM, a DVD-R, a DVD+R, a DVD-RW, a DVD+RW and a Blu-ray (registered trademark), a magnetic disc such as a magnetic tape, an optical-magnetic disc, a semiconductor memory such as a USB memory, and another medium that is configured to store the program may be used as the recording medium recording therein the computer program that should be executed by the control apparatus 17 may include. Moreover, the recording medium may include a device that is configured to record the computer program (for example, a device for a universal use or a device for an exclusive use in which the computer program is embedded to be executable in a form of at least one of a software, a firmware and the like). Moreover, various arithmetic processing or functions included in the computer program may be realized by a logical processing block that is realized in the control apparatus 17 by means of the control apparatus 17 (namely, a computer) executing the computer program, may be realized by a hardware such as a predetermined gate array (a FPGA, an ASIC) of the control apparatus 17, or may be realized in a form in which the logical process block and a partial hardware module that realizes a partial element of the hardware are combined.
The communication apparatus 18 is configured to communicate with the data generation server 2 through the communication network 4. In the present example embodiment, the communication apparatus 18 is configured to receive the three-dimensional model data generated by the data generation server 2 from the data generation server 2.
(1-3) Configuration of Data Generation Server 2
Next, with reference to
As illustrated in
Note that the data generation server 2 and the terminal apparatus 3 may be an integrated apparatus (or an integrated system). At least two of the build apparatus 1, the data generation server 2, and the terminal apparatus 3 may be an integrated apparatus (or an integrated system). Here, the state in which “an apparatus X and an apparatus Y are the integrated apparatus” may include a state in which “the apparatus X and the apparatus Y are contained in the same housing and constitute an integrated apparatus”. The state in which “the apparatus X and the apparatus Y are the integrated apparatus” may include a state in which “the apparatus X and the apparatus Y are contained in separate housings and constitute the integrated apparatus.
The arithmetic apparatus 21 may include at least one of a CPU and a GPU, for example. The arithmetic apparatus 21 reads a computer program. For example, the arithmetic apparatus 21 may read the computer program recorded in the storage apparatus 22. For example, the arithmetic apparatus 21 may read the computer program recorded in a non-transitory computer-readable recording medium by using a non-illustrated recording medium reading apparatus. The arithmetic apparatus 21 may obtain (namely, download or read) the computer program from a non-illustrated apparatus located outside the data generation server 2 through the communication apparatus 23. The arithmetic apparatus 21 executes the read computer program. As a result, a logical functional block for performing an operation that should be performed by the data generation server 2 (for example, an operation for generating the three-dimensional model data) is implemented in the arithmetic apparatus 21. In other words, the arithmetic apparatus 21 is configured to serve as a controller for implementing the logical functional block for performing the operation that should be performed by the data generation server 2.
The storage apparatus 22 is configured to store desired data. For example, the storage apparatus 22 may temporarily store the computer program that is executed by the arithmetic apparatus 21. The storage apparatus 22 may temporarily store data temporarily used by the arithmetic apparatus 21 when the arithmetic apparatus 21 executes the computer program. The storage apparatus 22 may store data stored for a long term by the data generation server 2. The storage apparatus 22 may include at least one of a RAM (Random Access Memory), a ROM (Read Only Memory), a hard disk apparatus, a magneto-optical disc, a SSD (Solid State Drive) and a disk array apparatus. Namely, the storage apparatus 22 may include a non-transitory recording medium.
The communication apparatus 23 is configured to communicate with the build apparatus 1 through the communication network 4. In the present example embodiment, the communication apparatus 23 is configured to transmit the three-dimensional model data generated by the data generation unit 213 to the build apparatus 1. Furthermore, the communication apparatus 23 is configured to communicate with the terminal apparatus 3 through the communication network 5. In the present example embodiment, the communication apparatus 23 is configured to transmit the GUI information related to the setting GUI 9 generated by the display control unit 211 to the terminal apparatus 3, and to receive the shape information set by the terminal user using the setting GUI 9 from the terminal apparatus 3.
The input apparatus 24 is an apparatus that is configured to receive an input of information from an outside of the data generation server 2 to the data generation server 2. For example, the input apparatus 24 may include an operating apparatus (for example, at least one of a keyboard, a mouse, and a touch panel) that is operable by the server user. For example, the input apparatus 24 may include a reading apparatus that is configured to read information recorded as data on a recording medium that is attachable to the data generation server 2.
The output apparatus 25 is an apparatus that outputs information to the outside of the data generation server 2. For example, the output apparatus 25 may output the information as an image. Namely, the output apparatus 25 may include a display apparatus (a so-called display) that is configured to display an image indicating the information to be output. For example, the output apparatus 25 may output the information as audio. Namely, the output apparatus 25 may include an audio apparatus (so-called a speaker) that is configured output the audio. For example, the output apparatus 25 may output the information on a paper. Namely, the output apparatus 25 may include a printing apparatus (so-called a printer) that is configured to print desired information on the paper.
(1-4) Confieuration of Terminal ADDaratus 4
Next, with reference to
As illustrated in
The arithmetic apparatus 31 may include at least one of a CPU and a GPU, for example. The arithmetic apparatus 31 reads a computer program. For example, the arithmetic apparatus 31 may read the computer program recorded in the storage apparatus 32. For example, the arithmetic apparatus 31 may read the computer program recorded in a non-transitory computer-readable recording medium by using a non-illustrated recording medium reading apparatus. The arithmetic apparatus 31 may obtain (namely, download or read) the computer program from a non-illustrated apparatus located outside the terminal apparatus 3 through the communication apparatus 33. The arithmetic apparatus 31 executes the read computer program. As a result, a logical functional block for performing an operation that should be performed by the terminal apparatus 3 is implemented in the arithmetic apparatus 31. In other words, the arithmetic apparatus 31 is configured to serve as a controller for implementing the logical functional block for performing the operation that should be performed by the terminal apparatus 3.
The storage apparatus 32 is configured to store desired data. For example, the storage apparatus 32 may temporarily store the computer program that is executed by the arithmetic apparatus 31. The storage apparatus 32 may temporarily store data temporarily used by the arithmetic apparatus 31 when the arithmetic apparatus 31 executes the computer program. The storage apparatus 32 may store data stored for a long term by the terminal apparatus 3. The storage apparatus 32 may include at least one of a RAM, a ROM, a hard disk apparatus, a magneto-optical disc, a SSD and a disk array apparatus. Namely, the storage apparatus 32 may include a non-transitory recording medium.
The communication apparatus 33 is configured to communicate with the data generation server 2 through the communication network 5. In the present example embodiment, the communication apparatus 33 is configured to receive (namely, obtain) the GUI information related to the setting GUI 9 from the data generation server 2, and to transmit the shape information set by the terminal user using the setting GUI (namely, the shape information obtained by the information obtaining unit 312) to the data generation server 2.
The input apparatus 34 is an apparatus that is configured to receive an input of information from an outside of the terminal apparatus 3 to the terminal apparatus 3. For example, the input apparatus 34 may include an operating apparatus (for example, at least one of a keyboard, a mouse, and a touch panel) that is operable by the server user. For example, the input apparatus 34 may include a reading apparatus that is configured to read information recorded as data on a recording medium that is attachable to the terminal apparatus 3.
The display apparatus 35 is an apparatus that is configured to output information as an image. Namely, the display apparatus 35 is an apparatus that is configured to display the image indicating the information to be output. In the present example embodiment, the display apparatus 35 displays the setting GUI 9. The terminal user sets the shape information by using the setting GUI 9 displayed by the display apparatus 35. Namely, the terminal user sets the shape information by performing, through the setting GUI 9 displayed by the display apparatus 35, an operation for setting the shape information by using the input apparatus 34.
When the display apparatus 35 is configured to serve as an input apparatus (for example, the display apparatus 35 includes a touch panel), the display apparatus 35 may be referred to as an input apparatus. In this case, the terminal apparatus 3 may not include the input apparatus 34. The terminal user may operate the display apparatus 35 as the input apparatus 34. The terminal user may operate the input apparatus 34 while operating the display apparatus 35. Namely, the terminal user may use both of a function of inputting the information using the display apparatus 35 and a function of inputting the information using the input apparatus 34.
(2) Process performed by Build System SYS
Next, with reference to
As illustrated in
After the authentication operation is completed (namely, after the data generation server 2 confirms that the terminal apparatus 3 is authorized to access the data generation server 2), the display control unit 211 of the data generation server 2 generates the GUI information (display information) to display the setting GUI 9 on the display apparatus 35 of the terminal apparatus 3 (a step S12). Namely, the display control unit 211 provides the setting GUI 9 (display contents related to the setting GUI 9) to the terminal user. Then, the display control unit 211 transmits the generated GUI information to the terminal apparatus 3 by using the communication apparatus 23. The display apparatus 35 of the terminal apparatus 3 displays the setting GUI 9 based on the GUI information transmitted from the data generation server 2 (the step S12).
The display control unit 211 may generate the GUI information including information (for example, pixel information) related to a display screen constituting the setting GUI 9. In this case, the arithmetic apparatus 31 of the terminal apparatus 3 may control the display apparatus 35 to display the setting GUI 9 constituted by the display screen indicated by the GUI information. Alternatively, the display control unit 211 may generate the GUI information including information for controlling the display apparatus 35 of the terminal apparatus 3 to display the setting GUI 9. In this case, the display apparatus 35 of the terminal apparatus 3 may display the setting GUI 9 indicated by the GUI information under the control of the data generation server 2, independent of the control by the arithmetic apparatus 31. The display control unit 211 may control the display apparatus 35 to display the setting GUI 9.
An example of the setting GUI 9 is illustrated in
The input screen 91 is a screen (in other words, an input part) including a GUI that is operable by the terminal user to set (designate, the same is applied to the below-described description) the shape information related to the shape of the three-dimensional structural object. The terminal user may operate the input screen 91 by using the input apparatus 34. Namely, the terminal user may perform the operation to set the shape information on the input screen 91 by using the input apparatus 34. As a result, the information obtaining unit 312 of the terminal apparatus 3 obtains the shape information set by the terminal user using the setting GUI 9 (a step S13 in
In order to set the shape information, the terminal user may use the input screen 91 to set (the same is applied to the below-described description) the values of a parameter that define the shape of the three-dimensional structural object. In this case, the input screen 91 may include a parameter setting GUI 911 that is operable by the terminal user to set the values of the parameters. The information obtaining unit 312 may obtain, as at least part of the shape information, parameter information related to the parameter set by using the parameter setting GUI 911. The parameters may include numerical parameters that quantitatively define the shape of the three-dimensional structural object. In this case, the parameter setting GUI 911 may include a label indicating a name of a setting item of the numerical parameter, and a text box in which a setting value of the numerical parameter can be inputted (alternatively, a combo box, a drop-down list, or a radio button in which the setting value of the numerical parameter can be designated among a plurality of candidate values). Alternatively, the parameter may include a flag parameter for setting the shape of the three-dimensional structural object. The flag parameter is used to set the shape of the three-dimensional structural object to be one shape corresponding to the value of the flag parameter. For example, when the flag value of the flag parameter is set to a flag value of 1, the shape of the three-dimensional structural object may be set to be a first shape corresponding to the flag value of 1, and when the flag value of the flag parameter is set to a flag value of 2, the shape of the three-dimensional structural object may be set to be a second shape corresponding to the flag value of 2. In this case, the parameter setting GUI 911 may include a label indicating a name of a setting item of the flag parameter, and a text box in which a setting value (the flag value) of the flag parameter can be inputted (alternatively, a combo box, a drop-down list, or a radio button in which the setting value of the flag parameter can be designated among a plurality of candidate values).
For example, when a position of at least a part of the three-dimensional structural object changes, the shape of the three-dimensional structural object changes. Thus, the parameter may include a parameter that defines the position of at least a part of the three-dimensional structural object. For example, when a size of at least a part of the three-dimensional structural object changes, the shape of the three-dimensional structural object changes. Thus, the parameter may include a parameter that defines the size of at least a part of the three-dimensional structural object. For example, when a shape of at least a part of the three-dimensional structural object changes, the shape of the three-dimensional structural object changes. Thus, the parameter may include a parameter that defines the shape of at least a part of the three-dimensional structural object. For example, when a direction of at least a part of the three-dimensional structural object (for example, a direction in which at least a part of the three-dimensional structural object faces or extends) changes, the shape of the three-dimensional structural object changes. Thus, the parameters may include a parameter that defines the direction of at least a part of the three-dimensional structural object.
The setting value of the parameter set by the terminal user (namely, the value of the parameter that has been set) may be displayed in the parameter setting GUI 911. Namely, the input screen 91 including the parameter setting GUI 911 may display the value of the parameter that has been set. The value of the parameter that has been set may be provided to the input screen 91. The setting value of the parameter displayed in the parameter setting GUI 911 may be updated each time the terminal user sets the parameter again. The setting value of the parameter displayed in the parameter setting GUI 911 may be updated periodically or at random cycles. The setting value of the parameter displayed on the parameter setting GUI 911 may be updated based on the terminal user's instruction (for example, triggered by the terminal user pressing a button that is included in the setting GUI 9 and that is for updating the setting value of the parameter). As a result, the terminal user can recognize the latest setting value of the parameter set by the terminal user himself. Note that the updating of the setting value of the parameter displayed in the parameter setting GUI 911 may be performed under the control of the display control unit 211 of the data generation server 2. In this case, the display control unit 211 may generate the GUI information so that the setting value of the parameter displayed in the parameter setting GUI 911 based on the shape information obtained from the terminal apparatus 3. Alternatively, the updating of the setting value of the parameter displayed in the parameter setting GUI 911 may be performed under the control of the display control unit 311 of the terminal apparatus 3. In this case, the display control unit 311 may update the setting value of the parameter displayed in the parameter setting GUI 911 based on the shape information obtained by the information obtaining unit 312 of the terminal apparatus 3.
In order to set the shape information, the terminal user may select an icon that defines the shape of the three-dimensional structural object by using the input screen 91 in addition to or instead of setting the value of the parameter. The icon is associated with a specific shape that is allowed to be set as the shape of the three-dimensional structural object. In this case, the input screen 91 may include an icon selection GUI 912 including a plurality of icons (alternatively, at least one icon) that are selectable by the terminal user to set the shape of the three-dimensional structural object to be the specific shape. Each of the plurality of icons included in the icon selection GUI 912 is selectable by the terminal user. The terminal user may set the shape information by selecting, from among the plurality of icons included in the icon selection GUI 912, one icon associated with the shape of the three-dimensional structural object which the terminal user wants to build. The information obtaining unit 312 may obtain, as at least a part of the shape information, icon information related to the icon selected by using the icon selection GUI 912 (namely, information related to the shape associated with the selected icon).
In the icon setting GUI 912, the icon selected by the terminal user may be displayed in a display aspect that is different from that of the icon not selected by the terminal user.
However, a state in which the display aspect of the icon selected by the terminal user is different from the display aspect of the icon not selected by the terminal user is not limited to a state illustrated in
Note that the terminal user may set the shape information by drawing the shape of the three-dimensional structural object on the setting GUI 9 (for example, on the input screen 91) in addition to or instead of selecting one icon from the plurality of icons. In this case, the setting GUI 9 may include a drawing GUI that allows the terminal user to draw the shape of the three-dimensional structural object.
The input screen 91 may include a feature setting GUI 913 that is operable by the terminal user to set the feature information related to any feature of the three-dimensional structural object that is different from the shape of the three-dimensional structural object. For example, as illustrated in
A setting value of the feature information set by the terminal user may be displayed in the feature setting GUI 913. The setting value of the feature information displayed in the feature setting GUI 913 may be updated each time the terminal user sets the feature information again. The setting value of the feature information displayed in the feature setting GUI 913 may be updated periodically or at random cycles. The setting value of the feature information displayed in the feature setting GUI 913 may be updated based on the terminal user's instructions (for example, triggered by the terminal user pressing a button included in the setting GUI 9 to update the setting value of the feature information). As a result, the terminal user can recognize the latest setting value of the feature information set by the terminal user himself. A method of displaying the setting value of feature information may be the same as a method of displaying the setting value of the parameter described above, so a detailed description of this method is omitted.
Note that the shape information set by using the parameter setting GUI 911 may be set by using the icon selection GUI 912. Similarly, the shape information set by using the icon selection GUI 912 may be set by using the parameter setting GUI 911. In short, the method of setting the shape information is not limited as long as the shape information is set by using the input screen 91. The same is true for the feature information.
The output screen 92 is a screen (in other words, an output unit) that is capable of displaying a three-dimensional model (namely, model information) based on the shape information set by the terminal user using the input screen 91. For example, the output screen 92 may be capable of displaying a three-dimensional model based on the value of the parameter set by the terminal user using the parameter setting GUI 911 included in the input screen 91 (namely, a three-dimensional model of the three-dimensional structural object having the shape defined by the value of the parameter set by the terminal user). For example, the output screen 92 may be capable of displaying a three-dimensional model based on the icon selected by the terminal user using the icon selection GUI 912 included in the input screen 91 (namely, a three-dimensional model of the three-dimensional structural object having the specific shape associated with the icon selected by the terminal user). For example, the output screen 92 may be capable of displaying a three-dimensional model based on the feature information set by the terminal user using the feature setting GUI 913 included in the input screen 91 (namely, a three-dimensional model of the three-dimensional structural object having the feature defined by the feature information set by the terminal user).
The data generation server 2 provides the three-dimensional model based on the shape information set by the terminal user using the input screen 91 to the output screen 92 displayed by the display apparatus 35 of the terminal apparatus 3. Specifically, in order to generate the GUI information related to the setting GUI 9 including the output screen 92, the data generation unit 213 of the data generation server 2 generates, based on the shape information (furthermore, other feature information if necessary) obtained by the information obtaining unit 212 from the terminal apparatus 3, three-dimensional model data representing the three-dimensional model based on the shape information set by the terminal user. Then, the display control unit 211 generates the GUI information related to the setting GUI 9 including the output screen 92 on which the three-dimensional model represented by the three-dimensional model data generated by the data generation unit 213 is displayed. The, the GUI information generated by the display control unit 211 is transmitted to the terminal apparatus 3 by using the communication apparatus 23. The display apparatus 35 of the terminal apparatus 3 displays the setting GUI 9 based on the GUI information transmitted from the data generation server 2. Namely, the display apparatus 35 uses the output screen 92 to display the three-dimensional model based on the shape information set by the terminal user. Namely, the display apparatus 35 displays, on the output screen 92, the three-dimensional model based on the shape information set by the terminal user. As a result, the terminal user can recognize the shape and so on of the three-dimensional model based on the shape information set by the terminal user relatively easily.
The three-dimensional model displayed on the output screen 92 may be a three-dimensional model in any format. For example, a three-dimensional model corresponding to a solid model or a surface model (see
The display control unit 211 may generate the GUI information related to the setting GUI 9, including the output screen 92 on which the three-dimensional model based on the newly obtained shape information is displayed, each time the information obtaining unit 212 newly obtains the shape information from the terminal apparatus 3. The display control unit 211 may generate the GUI information related to the setting GUI 9, including the output screen 92 on which the three-dimensional model based on the shape information newly set by the terminal user is displayed, each time the shape information is newly set (for example, changed or updated) by the terminal user using the setting GUI 9. The display control unit 211 may update the three-dimensional model displayed on the output screen 92 each time the shape information is newly set (for example, changed or updated) by the terminal user using the setting GUI 9. In this case, the three-dimensional model that reflects the shape information set by using the input screen 91 in real time is displayed on the output screen 92. As a result, the terminal user can relatively easily recognize the shape and so on of the three-dimensional model based on the latest shape information set by the terminal user himself. Alternatively, the display control unit 211 may generate the GUI information related to the setting GUI 9, including the output screen 92 on which the three-dimensional model reflecting the shape information set by using the input screen 91 is displayed, periodically or in a random cycle. In this case, the output screen 92 updates the three-dimensional model displayed on the output screen 92 periodically or at random cycles. Alternatively, the display control unit 211 may generate, based on the terminal user's instruction (for example, triggered by the terminal user pressing a button included in the setting GUI 9 to update the three-dimensional model displayed on the output screen 92), the GUI information related to the setting GUI 9, including the output screen 92 on which the three-dimensional model reflecting the shape information set by using the input screen 91. In this case, the output screen 92 updates the three-dimensional model displayed on the output screen 92 at a timing desired by the terminal user.
The display control unit 211 may generate the setting GUI 9 including the input screen 91 according to a type of the three-dimensional structural object so that the terminal user can set appropriate shape information according to the type of the three-dimensional structural object that is additively built by the build apparatus 1. Namely, the display control unit 211 may control the display apparatus 35 to display the setting GUI 9 including the input screen 91 according to the type of the three-dimensional structural object. In the present example embodiment, an example in which the build apparatus 1 builds the three-dimensional structural object that includes at least one of a pipe and a plate will be described, wherein the pipe corresponds to a member having a hollow structure (note that the pipe may be referred to as a tube), and the plate is a plate-like member, a size of the plate-like member in a direction perpendicular to a thickness direction is larger than a size of plate-like member in the thickness direction. Thus, in the below-described description, the input screen 91 that is displayed when the three-dimensional structural object includes the pipe and the input screen 91 that is displayed when the three-dimensional structural object includes the plate will be described in order. Namely, the input screen 91 for setting the shape information related to the shape of the pipe and the input screen 91 for setting the shape information related to the shape of the plate will be described in order.
As illustrated in
When the shape information is set by using the plurality of points P through which the pipe passes, the three-dimensional model with which the plurality of points P are associated may be displayed on the output screen 92, as illustrated in
Again in
As illustrated in
Incidentally, when each of the position, the direction, and the strength of the curvature of at least a part of the pipe changes, a trajectory along which the pipe extends changes. Thus, each of the parameter that defines the position of at least a part of the pipe, the parameter that defines the direction of at least a part of the pipe, and the parameter that defines the strength of the curvature of at least a part of the pipe may be referred to as a trajectory parameter that defines the trajectory along which the pipe extends.
As illustrated in
In the present example embodiment, the parameter setting GUI 911pi #4 may be a GUI for setting a value of a parameter that defines the size of a cross-section of at least a part of the pipe. For example, as illustrated in
The size of the cross-section of at least a part of the pipe may include a size of the cross-section along a first direction that is along the cross-section (in other words, a first direction that intersects with the centerline C of the pipe). For example, as illustrated in
The size of the cross-section of at least a part of the pipe may include a size of the cross-section along a second direction that is along the cross-section and that intersects with (typically, is perpendicular to) the first direction. For example, as illustrated in
Incidentally, when the shape of the cross-section of the pipe is a rectangular shape, the size of the cross-section of the pipe along the first direction may mean a distance (a length) between two outer surfaces of the pipe (outer walls of the pipe) facing each other along the first direction, and the size of the cross-section of the pipe along the second direction may mean a distance (a length) between two outer surfaces of the pipe (outer walls of the pipe) facing each other along the second direction. When the shape of the cross-section of the pipe is a circular shape, the size of the cross-section of the pipe along each of the first and second directions may mean a diameter of the outer surface of the pipe. In both cases, the size of the cross-section of the pipe along each of the first and second directions may be referred to as an outer diameter of the pipe.
The size of the cross-section of at least a part of the pipe may include a thickness of a wall (in other words, a pipe wall) of the pipe along the cross-section. For example, as illustrated in
When the size of the cross-section of at least a part of the pipe along the first direction, the size of the cross-section of at least a part of the pipe along the second direction, and the thickness of the wall of at least a part of the pipe are determined, each of an inner diameter of the pipe (namely, a diameter of the inner surface of the pipe or a distance (a length) between two inner side faces of the pipe facing each other) and the outer diameter of the pipe (namely, the diameter of the outer surface of the pipe) is determined. Therefore, setting the value of the parameter that defines the size of the cross-section of at least a part of the pipe along the first direction, the value of the parameter that defines the size of the cross-section of at least a part of the pipe along the second direction, and the value of the parameter that defines the thickness of the wall of at least a part of the pipe may be regarded to be equivalent to setting a value of a parameter that defines the inner diameter of the pipe and the value of the parameter that defines the outer diameter of the pipe. Alternatively, the parameter setting GUI 911pi #4 may include a parameter setting GUI 911 for directly setting the value of the parameter that defines the inner diameter of at least a part of the pipe. The parameter setting GUI 911pi #4 may include a parameter setting GUI 911 for directly setting the value of the parameter that defines the outer diameter of at least a part of the pipe.
As illustrated in
Incidentally, in the above-described example, when each of the size of at least a part of the pipe and the rotational angle of at least a part of the pipe each changes, the shape of the cross-section of at least a part of the pipe changes. Thus, each of the parameter that defines the size of at least a part of the pipe and the parameter that defines the rotational angle of at least a part of the pipe may be referred to as a cross-sectional parameter (a section parameter) related to the cross-section of at least a part of the pipe.
As illustrated in
As illustrated in
As illustrated in
Incidentally, in the above-described example, the presence or absence of the branch, the presence or absence of the merge, and the multiple structure of at least a part of the pipe are all related to the structure of the pipe. Thus, each of the parameter that defines the presence or absence of the branch of at least a part of the pipe, the parameter that defines the presence or absence of the merge of at least a part of the pipe, and the parameter that defines the multiple structure of at least a part of the pipe may be referred to as a structural parameters related to the structure of at least a part of the pipe.
As illustrated in
In the present example embodiment, the shapes of the cross-section of the pipe at each of the positions of the plurality of points P through which the pipe passes are used as the shape of the cross-section of at least a part of the pipe. Specifically, when the pipe passes from the start point Po through the intermediate points P1 and P2 in sequence to thereby reach the end point Pe as illustrated in
Incidentally, in the above-described example, each of the size of at least a part of the pipe, the rotational angle of at least a part of the pipe, and the type of the shape of the cross-section of at least a part of the pipe each changes, the shape of the cross-section of at least a part of the pipe changes. Thus, each of the parameter that defines the size of at least a part of the pipe, the parameter that defines the rotational angle of at least a part of the pipe, and the type of the shape of the cross-section of at least a part of the pipe may be referred to as the cross-sectional parameter (the section parameter) related to the cross-section of at least a part of the pipe.
The terminal user may set the shape information by using at least one of the parameter setting GUI 911 and the icon selection GUI 912 so that the shapes of the cross-sections of the pipe at the plurality of points P through which the pipe passes are all the same type of shapes. Note that the “type of shape” here may mean, for example, a type of shape of the cross-section that is allowed to be selected by using the icon selection GUI 912pi #1. Thus, a state in which the shapes of the cross-sections of the pipe at the plurality of points P are all the same type of shape may mean a state in which the shapes of the cross-sections of the pipe at the plurality of points P are set to one type of shape associated with one icon.
Alternatively, the terminal user may set the shape information by using at least one of the parameter setting GUI 911 and the icon selection GUI 912 so that the shapes of the cross-sections of the pipe at at least two of the plurality of points P through which the pipe passes are different types of shapes. Note that a state in which the shapes of the cross-sections of the pipe at at least two points P are different types of shapes may mean a state in which the shape of the cross-section of the pipe at a first point P is set to be a first type of shape associated with a first icon and the shape of the cross-section of the pipe at a second point P is set to be a second type of shape associated with a second icon. For example, the terminal user may set the shape of the cross-section of the pipe at the first point P (for example, any one of the start point Po, the intermediate point P1, the intermediate point P2, and the end point Pe) among the plurality of points P through which the pipe passes to be a first shape (for example, a rectangular shape) and set the shape of the cross-section of the pipe at the second point P (for example, other one of the start point Po, the intermediate point P1, the intermediate point P2, and the end point Pe) to be a second shape (for example, a circular shape) that is different from the first shape. In this case, the shape of the cross-section of the pipe changes from the first shape to the second shape between the first point P and the second point P. Therefore, the output screen 92 may also display the three-dimensional model of the pipe in which the shape of the cross-section changes from the first shape to the second shape between the first point P and the second point P. For example, when the shape information is set so that the shape of the cross-section of the pipe at the first point P is the first shape and then the shape information is set so that the shape of the cross-section of the pipe at the second point P is the second shape, a model part of the three-dimensional model, which is displayed on the output screen 92, between the first point P and the second point P may be updated. More specifically, for example, when the value of the parameter is set so that the shape of the cross-section of the pipe at the first is the first shape and then the value of the parameter is set so that the shape of the cross-section of the pipe at the second point P is the second shape, the model part of the three-dimensional model, which is displayed on the output screen 92, between the first point P and the second point P (especially, the shape of this model part) may be updated depending on the setting of the value of the parameter that defines the shape of the pipe at the second point P2. For example, when the icon is selected so that the shape of the cross-section of the pipe at the first is the first shape and then the icon is selected so that the shape of the cross-section of the pipe at the second point P is the second shape, the model part of the three-dimensional model, which is displayed on the output screen 92, between the first point P and the second point P (especially, the shape of this model part) may be updated depending on the selection of the icon to set the shape of the pipe at the second point P. However, not only in a case where the shapes of the cross-sections of the pipe at at least two of the plurality of points P are different types of shapes but also in a case where the shape information is set so that the shape of the cross-section of the pipe at the first point P is the first shape and then the shape information is set so that the shape of the cross-section of the pipe at the second point P is the second shape, the model part of the three-dimensional model, which is displayed on the output screen 92, between the first point P and the second point P (especially, the shape of this model part) may be updated
Incidentally, in the example illustrated in
As illustrated in
Next,
As illustrated in
The parameter setting GUI 911pl #1 may include a parameter setting GUI 911pl #11 for setting a value of a parameter that defines a position of the hole H (namely, a position of the cylindrical part CM). For example, as illustrated in
The parameter setting GUI 911pl #1 may include a parameter setting GUI 911pl #12 for setting a value of a parameter that defines a depth of the hole H (namely, a size of the hole H along the thickness direction of the plate, and it is equivalent to a height of the cylindrical part CM along the thickness direction of the plate). For example, as illustrated in
The parameter setting GUI 911pl #1 may include a parameter setting GUI 911pl #13 for setting a value of a parameter that defines a type of shape of the inner surface facing the hole H (namely, the inner surface of the cylindrical part CM). For example, as illustrated in
The parameter setting GUI 911pl #1 may include a parameter setting GUI 911pl #14 for setting a value of a parameter that defines a diameter of the hole H (namely, a size of the hole H in the direction along the surface of the plate, and it is equivalent to a size of the cylindrical part CM in the direction along the surface of the plate). For example, as illustrated in
As illustrated in
The parameter setting GUI 911pl #2 may include a parameter setting GUI 911pl #21 for setting a value of a parameter that defines a position of the rib part R. For example, as illustrated in
The parameter setting GUI 911pl #2 may include a parameter setting GUI 911pl #22 for setting a value of a parameter that defines a width of the rib part R (namely, a size of the rib part R in a direction that is along the surface of the plate and that intersects with the direction along which the rib part R extends). For example, as illustrated in
The parameter setting GUI 911pl #2 may include a parameter setting GUI 911pl #23 for setting a value of a parameter that defines a height of the rib part R (namely, a size of the rib part R along the thickness direction of the plate). For example, as illustrated in
As illustrated in
As described above, the plate may include the plurality of base parts B (see
As illustrated in
The parameter setting GUI 911pl #3 may include a parameter setting GUI 911pl #31 for setting a value of a parameter that defines a pitch of the base structure BS that constitutes the base part B. For example, as illustrated in
The parameter setting GUI 911pl #3 may include a parameter setting GUI 911pl #32 for setting a value of a parameter that defines a width of the base structure BS that constitutes the base part B (namely, a size of the base structure BS in a direction along the surface of the plate, specifically, a size of rib-shaped part in a direction that is along the surface of the plate and that intersects with a direction along which the rib-shaped part, which constitutes the base structure BS, extends). For example, as illustrated in
The parameter setting GUI 911pl #3 may include a parameter setting GUI 911pl #33 for setting a value of a parameter that defines a height of the base structure BS that constitutes the base part B (namely, a size of the base structure BS along the thickness direction of the plate). For example, as illustrated in
Again in
As a result of the determination at the step S15, when it is determined that the operation of setting the shape information using the setting GUI 9 has not been completed (the step S15: No), the operation of setting the shape information using the setting GUI 9 is continued. Namely, the build system SYS continues the operation from the step S13 to the step S14.
On the other hand, when it is determined that the operation of setting the shape information using the setting GUI 9 has been completed (the step S15: Yes), the data generation unit 213 generates, based on the latest shape information obtained by the information obtaining unit 212 at the step S13, the three-dimensional model of the three-dimensional structural object having the shape defined by the shape information set by the terminal user (a step S16).
The format of the three-dimensional model data may be any format. For example, the data generation unit 213 may generate the three-dimensional model data compliant with a STL (Standard Triangulated Language) file format. For example, the data generation unit 213 may generate the three-dimensional model data compliant with a STEP (Standard for Exchange of Product Model Data) file format. For example, the data generation unit 213 may generate the three-dimensional model data compliant with an IGES (Initial Graphics Exchange Specification) file format. For example, the data generation unit 213 may generate the three-dimensional model data compliant with ta DWG file format. For example, the data generation unit 213 may generate the three-dimensional model data compliant with a DXF (Drawing Exchange Format) file format. For example, the data generation unit 213 may generate the three-dimensional model data compliant with a VRML (Virtual Reality Modeling Language) file format. For example, the data generation unit 213 may generate the three-dimensional model data compliant with an ISO 10303 file format.
The data generation unit 213 may store the generated three-dimensional model data in the storage apparatus 22. Alternatively, the data generation unit 213 may store, in addition to or instead of the generated three-dimensional model data, the shape information used to generate the three-dimensional model data (namely, the shape information such as the parameter set by the terminal user) in the storage apparatus 22. When the storage apparatus 22 stores the shape information, the data generation unit 213 may generate the three-dimensional model data based on the shape information stored in the storage apparatus 22. The data generation unit 213 may regenerate (namely, restore) the generated three-dimensional model data based on the shape information stored in the storage apparatus 22. The data generation unit 213 may generate, based on the restored three-dimensional model data, new three-dimensional model data representing a new three-dimensional structural object that is obtained by adding a new part (for example, a screw part and the like) to the three-dimensional structural object represented by the restored three-dimensional model data. Namely, the data generation unit 213 may modify the restored three-dimensional model data.
Moreover, the data generation unit 213 may store the set shape information in the storage apparatus 22 after it is determined that the operation of setting the shape information using the setting GUI 9 has been completed. The data generation unit 213 may also store the shape information that has been set up to that time (the shape information in the process of being set) in the storage apparatus 22 before it is determined that the operation of setting the shape information using the setting GUI 9 has been completed. For example, the data generation unit 213 may store the shape information that has been set up to that time (the shape information in the process of being set) in the storage apparatus 22 when the terminal user wants to temporarily suspend the operation of setting the shape information using the setting GUI 9, although the operation of setting the shape information using the setting GUI 9 has not been completed. In this case, when the terminal user resumes setting the shape information, the display control unit 211 may display on the display apparatus 35 the setting GUI 9 used by the terminal user to continue setting the shape information from where he suspended based on the shape information in the process of being set.
Then, the data generation unit 213 transmits the three-dimensional model data generated at the step S16 to the build apparatus 1 by using the communication apparatus 23. Note that the data generation unit 213 may transmit the three-dimensional model data to the build apparatus 1 based on an instruction from the server user (alternatively, the terminal user or the build user). Alternatively, the data generation unit 213 may automatically transmit the three-dimensional model data to the build apparatus 1 without waiting for the instruction from the server user (alternatively, the terminal user or the modeling user). The control apparatus 17 of the build apparatus 1 receives (obtains) the three-dimensional model data transmitted from the data generation server 2 by using the communication apparatus 18. Then, the control apparatus 17 generates the build control information that specifies a detail of the operation of the build apparatus 1 based on the three-dimensional model data (a step S18). Specifically, the control apparatus 17 generates, based on the three-dimensional model data, the build control information that specifies a detail of the operation of the build apparatus 1 to build the three-dimensional structural object represented by the three-dimensional model data (namely, the three-dimensional structural object having a shape defined by the shape information set by the terminal user). Namely, the control apparatus 17 generates, based on the three-dimensional model data, the build control information that allows the build apparatus 1 to operate to build the three-dimensional structural object represented by the three-dimensional model data.
The build control information may include path information that indicates a moving trajectory of the processing head 121 relative to the stage 131. As the processing head 121 moves, an irradiation position of the processing light EL from the irradiation optical system 1211 and a supply position of the build materials M from the material nozzle 1212 also move. Thus, the path information may be regarded to indicate a movement trajectory of each of the irradiation position of the processing light EL and the supply position of the build materials M relative to to the stage 131.
Then, the control apparatus 17 controls the operation of the build apparatus 1 to build the three-dimensional structural object (namely, the three-dimensional structural object having the shape set by the terminal user) based on the build control information (the step S18). As a result, the three-dimensional structural object having the shape set by the terminal user is built.
Note that a control information generation apparatus that is different from the control apparatus 17 of the build apparatus 1 may generate the build control information. In this case, the data generation unit 213 may transmit the three-dimensional model data generated at the step S16 to the control information generation apparatus. The control information generation apparatus 17 may receive (obtain) the three-dimensional model data transmitted from the data generation server 2. Then, the control information generation apparatus may generate the build control information based on the three-dimensional model data. Then, the control information generation apparatus may transmit the generated build control information to the build apparatus 1 (the control apparatus 17). Then, the control apparatus 17 may control the operation of the build apparatus 1 based on the build control information generated by the control information generation apparatus.
(3) Effect of Build System SYS
As described above, in the build system SYS in the present example embodiment, the terminal user can generate the three-dimensional model data by setting the value of the parameter and/or selecting the icon that defines the shape of the three-dimensional structural object. Namely, the terminal user can generate the three-dimensional model data without using a software that requires highly specialized knowledge such as a three-dimensional CAD (Computer Aided Design) software. Namely, the data generation server 2 is capable of appropriately assisting the user to generate the three-dimensional model data by providing the setting GUI 9 to the terminal user.
Especially, the data generation server 2 provides, to the terminal user, the setting GUI 9 according to the type of the three-dimensional structural object so that the terminal user can set appropriate shape information according to the type of the three-dimensional structural object to be additively built by the build apparatus 1. Thus, the terminal user can generate the three-dimensional model data regardless of the type of the three-dimensional structural object. For example, the terminal user can generate the three-dimensional model data representing the three-dimensional model of the three-dimensional structural object including at least one of the pipe and the plate.
Moreover, the terminal user can intuitively generate the three-dimensional model data because the three-dimensional model based on the shape information currently set by the terminal user is displayed on the output screen 92 included in the setting GUI 9.
In the above-described description, the terminal user sets the value of the parameter that defines the position of at least a part of the three-dimensional structural object by using the input screen 91. On the other hand, in a first modified example, the data generation unit 213 of the data generation server 2 may set the value of the parameter that defines the position of at least a part of the three-dimensional structural object. Specifically, the data generation unit 213 may automatically set the value of the parameter that defines the position of one part of the three-dimensional structural object, even when the terminal user has not set the value of the parameter that defines the position of the one part. The data generation unit 213 may automatically set the value of the parameter that defines the position of one part of the three-dimensional structural object without the terminal user setting the value of the parameter that defines the position of the one part. In this case, the data generation unit 213 generates the three-dimensional model data based on the value of the parameter set by the terminal user using the setting GUI 9 and the value of the parameter automatically set by the data generation unit 213.
For example, as described above, the terminal user uses the input screen 91pi to set the values of the parameters that define the positions of the plurality of points P through which the pipe passes. In the first modified example, the data generation unit 213 may set the value of the parameter that defines the position of one point P that has not been set by the terminal user. The data generation unit 213 may automatically set the value of the parameter that defines the position of the one point P even when the terminal user has not set the value of the parameter that defines the position of the one point P. For example, in a situation where the terminal user has already set the values of the parameters that define the respective positions of the start point Po and the end point but has not set the values of the parameters that define the respective positions of the intermediate point P1 and the intermediate point P2, the data generation unit 213 may automatically set the value of the parameter that defines the position of at least one of the intermediate point P1 and the intermediate point P2. For example, in a situation where the terminal user has already set the values of the parameters that define the respective positions of the start point Po, the intermediate point P1, the intermediate point P2, and the end point as described above, the data generation unit 213 may automatically set the value of the parameter that defines the position of a new point P which is different from the start point Po, the intermediate point P1, the intermediate point P2, and the end point Pe, and through which the pipe passes.
For example, as described above, the terminal user uses the input screen 91pl to set the value of the parameter that defines the position of the cylindrical part CM constituting the plate (namely, the position of the hole H). In the first modified example, the data generation unit 213 may set the value of the parameter that defines the position of one cylindrical part CM that has not been set by the terminal user. The data generation unit 213 may automatically set the value of the parameter that defines the position of the one cylindrical part CM even when the terminal user has not set the value of the parameter that defines the position of the one cylindrical part CM. For example, in a situation where the terminal user has not set the value of the parameter that defines the position of one cylindrical part CM among the cylindrical parts CM1 to CM24 as described above, the data generation unit 213 may automatically set the value of the parameter that defines the position of the one cylindrical part CM among the cylindrical parts CM1 to CM24. For example, in a situation where the terminal user has already set the value of the parameter that defines the position of each of the cylindrical parts CM1 to CM24 as described above, the data generation unit 213 may automatically set the value of the parameter that defines the position of a new cylindrical part CM that is different from the cylindrical parts CM1 to CM24 and that forms the hole H to be formed in the plate.
For example, as described above, the terminal user uses the input screen 91pl to set the value of the parameter that defines the position of the rib member R constituting the plate. In the first modified example, the data generation unit 213 may set the value of the parameter that defines the position of one rib part R that has not been set by the terminal user. The data generation unit 213 may automatically set the value of the parameter that defines the position of the one rib part R even when the terminal user has not set the value of the parameter that defines the position of the one rib part R. For example, in a situation where the terminal user has not set the one rib part R among the rib parts R1 to R24 as described above, the data generation unit 213 may automatically set the value of the parameter that defines the position of the one rib part R among the rib parts R1 to R24. For example, in a situation where the terminal user has already set the value of the parameter that defines the position of each of the rib parts R1 to R24 as described above, the data generation unit 213 may automatically set the value of the parameter that defines the position of a new rib part R that is different from the rib parts R1 to R24 and that constitutes the plate.
The data generation unit 213 may set, as a value of a parameter that defines a position of a second part of the three-dimensional structural object that has not been set by the terminal user, a position that is away from a first part of the three-dimensional structural object, which has the shape defined by the shape information set by the terminal user, by a predetermined distance (a first distance) D. Specifically, the data generation unit 213 may automatically set, as the value of the parameter that defines the position of the second part of the three-dimensional structural object, the position that is away from the first part of the three-dimensional structural object by the predetermined distance D after the terminal user has set the value of the parameter that defines the position of the first part of the object. In this case, the data generation unit 213 may determine the position of the first part of the three-dimensional structural object set by the terminal user based on the shape information (especially, the value of the parameter that defines the position of the first part) obtained from the terminal apparatus 3. Then, the data generation unit 213 may set, as the value of the parameter that defines the position of the second part of the three-dimensional structural object, the position that is away from the determined position of the first part of the three-dimensional structural object by the predetermined distance D. Namely, the data generation unit 213 may set the value of the parameter that defines the position of the second part of the three-dimensional structural object based on the value of the parameter that defines the position of the first part of the three-dimensional structural object. The data generation unit 213 may set, as to the value of the parameter that defines the position of the second part of the three-dimensional structural object, the position determined based on the value of the parameter that defines the position of the first part of the three-dimensional structural object.
As one example, as described above, the terminal user uses the input screen 91pi (especially, the parameter setting GUI 911pi #1) to set the parameter that defines the position of the start point Po through which the start edge part of the pipe passes. In this case, as illustrated in
The start point Po and the intermediate point Po′ may satisfy such a condition that their positions along any one of the X-axis direction, the Y-axis direction, and the Z-axis direction are different from each other and their positions along the remaining two of the X-axis direction, the Y-axis direction, and the Z-axis direction are same as each other. Namely, the data generation unit 213 may set the value of the parameter that defines the position of the intermediate point Po′ to satisfy such a condition that the position of the start point Po along a first axis among the X-axis direction, the Y-axis direction, and the Z-axis direction is different from the position of the intermediate point Po′ along the first axis, the position of the start point Po along a second axis among the X-axis direction, the Y-axis direction, and the Z-axis direction is the same as the position of the intermediate position Po′ along the second axis, and the position of the start point Po along a third axis among the X-axis direction, the Y-axis direction, and the Z-axis direction is the same as the position of the intermediate position Po′ along the third axis. In an example illustrated in
As one example, as described above, the terminal user uses the input screen 91pi (especially, the parameter setting GUI 911pi #1) to set the parameter that defines the position of the end point Pe through which the end edge part of the pipe passes. In this case, as illustrated in
The end point Pe and the intermediate point Pe′ may satisfy such a condition that their positions along any one of the X-axis direction, the Y-axis direction, and the Z-axis direction are different from each other and their positions along the remaining two of the X-axis direction, the Y-axis direction, and the Z-axis direction are same as each other. Namely, the data generation unit 213 may set the value of the parameter that defines the position of the intermediate point Pe′ to satisfy such a condition that the position of the end point Pe along a fourth axis among the X-axis direction, the Y-axis direction, and the Z-axis direction is different from the position of the intermediate point Pe′ along the fourth axis, the position of the end point Pe along a fifth axis among the X-axis direction, the Y-axis direction, and the Z-axis direction is the same as the position of the intermediate position Po′ along the fifth axis, and the position of the end point Pe along a sixth axis among the X-axis direction, the Y-axis direction, and the Z-axis direction is the same as the position of the intermediate position Po′ along the sixth axis. In the example illustrated in
As described above, the shape of the edge part of the pipe is set to be the specific type of shape by using the icon selection GUI 912pi. In this case, the predetermined distance D that is used by the data generation unit 213 to set the value of the parameter defining the position of each of the intermediate points Po′ and Pe′ may be determined based on the shape (namely, the structure) of the edge part of the pipe. Specifically, as illustrated in
When the position of the intermediate point Po′ is the same as the position at which the inner diameter of the pipe begins to decrease, the shape of the pipe between the intermediate point Po′ and the start point Po becomes the specific type of shape set by using the icon selection GUI 912pi. Namely, an area in which a part having the specific type of shape set by using the icon selection GUI 912pi is formed is included in a range in which a distance from the position of the start edge part of the pipe is shorter than the predetermined distance D. More specifically, in the range in which the distance from the position of the start edge part of the pipe is shorter than the predetermined distance D, a part of the pipe that includes the area in which the part having the specific type of shape set by using the icon selection GUI 912pi is formed and that extends along the centerline C is included. Incidentally, as an example of the part having the specific type of shape, there is a part at which an external screw (a screw part) or an internal screw (a screw hole part) is formed in the above-described description. In this case, the data generation unit 213 may set the value of the parameter that defines the shape of the pipe between the start point Po and the intermediate point Po′ based on the value of the parameter that defines the position of the intermediate point Po′ set by the data generation unit 213, the value of the parameter that defines the position of the start point Po set by the terminal user, and the icon selected by using the icon selection GUI 912pi (namely, the type of the shape of the start edge part of the pipe). Specifically, the data generation unit 213 may automatically set the value of the parameter that defines the shape of the pipe between the start point Po and the intermediate point Po′ so that the shape of the pipe between the start point Po and the intermediate point Po′ is the specific type of shape associated with the selected icon. Namely, the data generation unit 213 may automatically set a value of a parameter that defines a shape of a part of the pipe between the start edge part and an intermediate part corresponding to the intermediate point Po′ so that the shape of the pipe between the start edge part of the pipe and the intermediate part of the pipe corresponding to the intermediate point Po′ is the specific type of shape associated with the selected icon. Moreover, although a detailed description is omitted, the data generation unit 213 may set the value of the parameter that define the shape of the pipe between the end point Pe and the intermediate point Pe′ in the same manner as it sets the value of the parameter that defines the shape of the pipe between the start point Po and the intermediate point Po′. Namely, terms of the start point Po, the intermediate point Po′, and the start edge part in the description of this paragraph may be replaced by the terms of the end point Pe, the intermediate point Pe′, and the end edge part, respectively.
Since the shape of the pipe between the intermediate point Po′ and the start point Po is the specific type of shape set by using the icon selection GUI 912pi, a new point P through which the pipe passes may not be added between the intermediate point Po′ and the start point Po. Thus, the input screen 91pi may be configured so that the terminal user is not allowed to add a new point P through which the pipe passes between the intermediate point Po′ and the start point Po. The input screen 91pi may be configured so that the terminal user is not allowed to designate the position between the intermediate point Po′ and the start point Po as the value of the parameter that defines the position of the new point P through which the pipe passes (namely, a point P that has not been added by the user, and for example, a point P that is different from the intermediate point Po′ or the intermediate point Po′). The input screen 91pi may be configured so that the terminal user is not allowed to designate the position between the intermediate point Po′ and the start point Po as the value of the parameter that defines the position of the existing point P through which the pipe passes (namely, a point P that the user has already added). For the same reason, the input screen 91pi may be configured so that the terminal user is not allowed to add a new point P through which the pipe passes between the intermediate point Pe′ and the end point Pe. The input screen 91pi may be configured so that the terminal user is not allowed to designate the position between the intermediate point Pe′ and the end point Pe as the value of the parameter that defines the position of the new point P through which the pipe passes. The input screen 91pi may be configured so that the terminal user is not allowed to designate the position between the intermediate point Pe′ and the end point Pe as the value of the parameter that defines the position of the existing point P through which the pipe passes.
On the input screen 91, the value of the parameter set by the data generation unit 213 may be displayed. For example,
In this first modified example, even when the terminal user does not set a part of the shape information, the data generation server 2 sets a part of the shape information that has not been set by the terminal user. Therefore, the data generation server 2 is capable of appropriately assisting the user in generating the three-dimensional model data.
Incidentally, in the above-described description, the terminal user sets the value of the parameter that defines the position of the start point Po through which the start edge part of the pipe passes, and the data generation unit 213 sets the value of the parameter that defines the position of the intermediate point Po′ based on the position of the start point Po. However, the terminal user may set the value of the parameter that defines the position of the intermediate point Po′, and the data generation unit 213 may set the value of the parameter that defines the position of the start point Po based on the position of the intermediate point Po′. Similarly, the terminal user may set the value of the parameter that defines the position of the intermediate point Pe′, and the data generation unit 213 may set the value of the parameter that defines the position of the end point Pe based on the position of the intermediate point Pe′.
In the above-described description, the terminal user sets the shape information related to the shape of the object by using the input screen 91, and the output screen 92 displays the three-dimensional model based on the shape information set by the terminal user using the input screen 91. On the other hand, in a second modified example, the terminal user may set the shape information by performing a change operation for changing a shape of the three-dimensional model displayed on the output screen 92. Namely, in the second modified example, the terminal user may set the shape information related to the shape of the object by using the output screen 92. The terminal user may perform an operation for setting the shape information by using the output screen 92. The terminal user may input, to the terminal apparatus 3, information for setting the shape information by using the output screen 92.
Specifically, as illustrated in
The change operation for changing the shape of the three-dimensional model may include an operation for moving at least a part of the three-dimensional model. For example,
The operation for moving at least a part of the three-dimensional model (namely, the change operation for changing the shape of the three-dimensional model) may be an operation for changing a position of at least a part of the three-dimensional model. For example, as illustrated in
The operation for moving at least a part of the three-dimensional model (namely, the change operation for changing the shape of the three-dimensional model) may be an operation for changing a size of at least a part of the three-dimensional model. For example, the operation for moving a part of the outer surface of the pipe may be an operation for changing the outer diameter (namely, the size) of the pipe. Namely, the operation for moving a part of the outer surface of the pipe may be an operation for changing the parameter that defines the outer diameter (namely, the size) of the pipe.
The change operation for changing the shape of the three-dimensional model may include an operation for dragging and dropping the icon included in the icon selection GUI 912 on the input screen 91 to the output screen 92. The operation for dragging and dropping the icon to the output screen 92 may be an operation for designating a value of a parameter that defines a position of the icon on the output screen 92. The operation for dragging and dropping the icon to the output screen 92 may be an operation for setting the shape of at least a part of the three-dimensional model displayed at a position to which the icon is dragged and dropped on the output screen 92 to be the specific shape associated with the dragged and dropped icon.
The three-dimensional model displayed on the output screen 92 is a three-dimensional model represented in a display coordinate system that is a three-dimensional coordinate system in which an X-axis, a Y-axis, and a Z-axis are perpendicular to one another. Note that the display coordinate system may be the same as the build coordinate system used to describe the positional relationships of the various components of the build apparatus 1. The display coordinate system may be a coordinate system associated with the build coordinate system. The display coordinate system may be a coordinate system unrelated to the build coordinate system. In this case, the terminal user may perform the change operation for changing the shape information related to the X-axis (for example, the parameter defining the position along the X-axis) of a part of the three-dimensional model by moving a part of the three-dimensional model along the X-axis. The terminal user may perform the change operation for changing the shape information related to the Y-axis (for example, the parameter defining the position along the Y-axis) of a part of the three-dimensional model by moving a part of the three-dimensional model along the Y-axis. The terminal user may perform the change operation for changing the shape information related to the Z-axis (for example, the parameter defining the position along the Z-axis) of a part of the three-dimensional model by moving a part of the three-dimensional model along the Z-axis.
However, there is a possibility that it is difficult for the terminal user to intuitively understand a moving aspect of the three-dimensional model in the two-dimensional display screen 92, because the output screen 92 displaying the three-dimensional model is a two-dimensional display screen. Thus, the display control unit 211 of the data generation server 2 may generate the GUI information to display, on the display apparatus 35, the setting GUI 9 in which the three-dimensional model viewed from any one of the X-axis, the Y-axis, and the Z-axis, and the change operation for changing the shape information related to remaining two of the X-axis, the Y-axis, and the Z-axis is allowed to be performed on the output screen 92. In this case, the terminal user can perform the operation for moving a part of the three-dimensional model in the two-dimensional display screen 92 along the desired direction while intuitively understanding that a part of the three-dimensional model is indeed moving along the desired direction.
For example, as illustrated in
For example, the three-dimensional model viewed from the Y-axis may be displayed on the output screen 92. Namely, the three-dimensional model observed from a viewpoint perpendicular to the ZX plane may be displayed on the output screen 92. In this case, the terminal user may perform the change operation for changing each of the shape information related to the X-axis and the shape information related to the Z-axis on the output screen 92. For example, the terminal user may perform, as the change operation, each of the operations for moving a part of the three-dimensional model along the X-axis and the operation for moving a part of the three-dimensional model along the Z-axis on the output screen 92. Namely, the terminal user may perform, as the change operation, the operation for moving a part of the three-dimensional model along the ZX plane on the output screen 92. On the other hand, the terminal user may not perform the change operation for changing the shape information related to the Y-axis on the output screen 92. Namely, the terminal user may not perform, as the change operation, the operation for moving a part of the three-dimensional model along the Y-axis on the output screen 92. Alternatively, the change operation for changing the shape information related to the Y-axis may be prohibited on the output screen 92.
For example, the three-dimensional model viewed from the Z-axis may be displayed on the output screen 92. Namely, the three-dimensional model observed from a viewpoint perpendicular to the XY plane may be displayed on the output screen 92. In this case, the terminal user may perform the change operation for changing each of the shape information related to the X-axis and the shape information related to the Y-axis on the output screen 92.
For example, the terminal user may perform, as the change operation, each of the operations for moving a part of the three-dimensional model along the X-axis and the operation for moving a part of the three-dimensional model along the Y-axis on the output screen 92. Namely, the terminal user may perform, as the change operation, the operation for moving a part of the three-dimensional model along the XY plane on the output screen 92. On the other hand, the terminal user may not perform the change operation for changing the shape information related to the Z-axis on the output screen 92. Namely, the terminal user may not perform, as the change operation, the operation for moving a part of the three-dimensional model along the Z-axis on the output screen 92. Alternatively, the change operation for changing the shape information related to the Z-axis may be prohibited on the output screen 92.
Note that the change operation for changing the shape of the three-dimensional model displayed on the output screen 92 may be allowed to be performed only in each of a case where the three-dimensional model viewed from the X-axis is displayed on the output screen 92, a case where the three-dimensional model viewed from the Y-axis is displayed on the output screen 92, and a case where the three-dimensional model viewed from the Z-axis is displayed on the output screen 92. Namely, the change operation for changing the shape information may be prohibited on the output screen 92, when the three-dimensional model displayed on the output screen 92 is not the three-dimensional model viewed from the X-axis, the three-dimensional model viewed from the Y-axis, and the three-dimensional model viewed from the Z-axis.
There is such a constraint in some cases that the terminal user is not allowed to change the shape of another part of the three-dimensional model while the terminal user is allowed to change the shape of a part of the three-dimensional model. Namely, There is such a constraint in some cases that the terminal user is not allowed to change the shape information related to the shape of another part of the three-dimensional structural object while the terminal user is allowed to change the shape information related to the shape of a part of the three-dimensional structural object. In this case, a first model part of the three-dimensional model whose shape is allowed to be changed may be displayed on the output screen 92. Namely, the first model part of the three-dimensional model representing a part of the three-dimensional structural object whose shape information is allowed to be changed may be displayed on the output screen 92. For example, a display object indicating the first model part (for example, a display object 922 surrounding the first model part illustrated in
On the other hand, a second model part of the three-dimensional model whose shape is not allowed to be changed may also be displayed on the output screen 92. Namely, the second model part of the three-dimensional model representing a part of the three-dimensional structural object whose shape information is not allowed to be changed may be displayed on the output screen 92. However, the second model part may be displayed so that a display aspect of the second model part is different from a display aspect of the first model part. As a result, the terminal user can recognize the first model part of the three-dimensional model whose shape is allowed to be changed and the second model part of the three-dimensional model whose shape is not allowed to be changed. Thus, the terminal user can perform the change operation for changing the shape of at least a part of the first model part. The terminal user will not erroneously perform the change operation for changing the shape of at least a part of the second model part. Alternatively, the second model part of the three-dimensional model whose shape is not allowed to be changed may not be displayed on the output screen 92. Even in this case, the terminal user will not erroneously perform the change operation for changing the shape of at least a part of the second model part.
Operation information indicating a detail of the change operation is transmitted from the terminal apparatus 3 to the data generation server 2. The data generation unit 213 of the data generation server 2 determines, based on the operation information transmitted from the terminal apparatus 3, the shape of the three-dimensional model whose shape has been changed by the change operation. Then, the data generation unit 213 sets the shape information based on the shape of the three-dimensional model whose shape has been changed by the change operation. Specifically, the data generation unit 213 may change (in other words, update) the shape information that has already been set (namely, the shape information related to the shape of the three-dimensional model before the shape was changed by the change operation) based on the shape of the three-dimensional model whose shape has been changed by the change operation. As one example, the value of the parameter that defines the shape of the three-dimensional model may be changed from the already set value to the value corresponding to the shape of the three-dimensional model whose shape has been changed by the change operation.
The change of the shape information may be reflected in the input screen 91 displayed on the display apparatus 35 of the terminal apparatus 3. Specifically, the display control unit 211 of the data generation server 2 may generate the GUI information related to the setting GUI 9 including the input screen 91 on which the shape information changed by the change operation is displayed. For example, the display control unit 211 may generate the GUI information related to the setting GUI 9 including the parameter setting GUI 911 in which the value of the parameter changed by the change operation is displayed. As a result, the display apparatus 35 displays the input screen 91 on which the shape information changed by the change operation is displayed. Namely, as illustrated in a lower part of
In the second modified example, the terminal user can set the shape information by performing the change operation for directly changing the shape of at least a part of the three-dimensional model. Thus, the terminal user can set the shape information intuitively.
In the above-described description, the terminal user sets the value of the parameter that defines the shape of at least a part of the three-dimensional structural object by using the input screen 91. In a third modified example, when the user changes (namely, sets again) at least one of a value of a first parameter that defines a first type of shape of at least a part of the three-dimensional structural object and a value of a second parameter that defines a second type of shape of at least a part of the three-dimensional structural object, the data generation unit 213 of the data generation server 2 may automatically set at least one of the values of the first and second parameters again. Specifically, the data generation unit 213 may automatically set at least one of the values of the first and second parameters so that a value of a third parameter that defines a third type of shape of at least a part of the three-dimensional structural object is maintained even when the user changes at least one of the values of the first and second parameters. In this case, the data generation unit 213 generates the three-dimensional model data based on the value of the parameter set by the terminal user using the setting GUI 9 and the value of the parameter automatically set by the data generation unit 213.
As an example, when the three-dimensional structural object is a pipe, for example, the terminal user may set the value of the parameter that defines the size of the cross-section of the pipe (for example, the size in the longitudinal direction and the lateral direction, which is substantially equivalent to the outer diameter of the pipe) and the value of the parameter that defines the thickness of the wall of the pipe, as described above. In this case, as illustrated in
In the third modified example, the terminal user can set the shape information related to the shape of the three-dimensional structural object while relatively easily satisfying such a shape constraint condition that a certain type of shape (for example, the inner diameter of the pipe in an example illustrated in
In a fourth modified example, the data generation unit 213 may generate, based on the generated three-dimensional model data, object information related to the three-dimensional structural object to be additively built by the build apparatus 1. For example, the data generation unit 213 may generate weight information related to a weight of the three-dimensional structural object as the object information based on the three-dimensional model data. For example, the data generation unit 213 may generate strength information related to a strength of the three-dimensional structural object as the object information based on the three-dimensional model data. For example, the data generation unit 213 may generate build time information related to a time required to additively build the three-dimensional structural object as the object information based on the three-dimensional model data.
Incidentally, in order to generate the build time information, the data generation unit 213 may generate the build control information described above based on the three-dimensional model data and calculate the time required to additively build the three-dimensional structural object based on the generated build control information. Alternatively, the data generation unit 213 may obtain the build control information generated by the control apparatus 17 from the control apparatus 17 of the build apparatus 1 that transmits the three-dimensional model data. In this case, the data generation unit 213 may calculate the time required to additively build the three-dimensional structural object based on the build control information obtained from the control apparatus 17.
The object information generated by the data generation unit 213 may be provided to the terminal user via the setting GUI 9. Namely, the setting GUI 9 including the object information may be displayed on the display apparatus 35 of the terminal apparatus 3. Thus, the display control unit 211 may generate the GUI information related to the setting GUI 9 including the object information based on the object information generated by the data generation unit 213.
In the fourth modified example, the terminal user can recognize the object information related to the three-dimensional structural object to be additively built by the build apparatus 1. Thus, the terminal user can set the shape information related to the shape of the three-dimensional structural object while referring to the object information. For example, the terminal user may set the shape information by referring to the weight information included in the object information so that the weight of the three-dimensional structural object becomes a desired weight. For example, the terminal user may set the shape information by referring to the strength information included in the object information so that the strength of the three-dimensional structural object becomes a desired strength. For example, the terminal user may set the shape information by referring to the build time information included in the object information so that the time required to build the three-dimensional structural object becomes a desired time.
As illustrated in
In the above-described description, the parameter setting GUI 911pi #8 (see
In the above-described description, the icon selection GUI 912pi #1 includes the icons 9121 #14 and 9121 #15 each of which is selectable to set the shape of the cross-section of at least a part of the pipe to a shape by which the pipe conduit is divided into the plurality of compartments by the compartment wall. When the icon 9121 #14 or 9121 #15 is selected, the terminal user may use the input screen 91pi to set the number of divisions of the pipe conduit (namely, the number of compartments formed in the pipe conduit). For example, the input screen 91pi may include the parameter setting GUI 911 for setting the parameter that defines the number of divisions of the pipe conduit (namely, the number of compartments formed in the pipe conduit).
In the above-described description, the terminal user may use the input screen 91pi to add new point through which the pipe passes. On the other hand, depending on a positional relationship between the existing point P already set by the terminal user or the data generation server 2 and the new point P added by the terminal user, there is a possibility that the shape of the pipe passing through both of the existing point P and the new point P an unnatural, unfeasible or unbuildable shape. For example, when a new point that has been added to define the shape of the pipe passing through an existing first point P, the new point P, and an existing second point P is far from the existing first and second points P too much, there is a possibility that the shape of the pipe passing through both of the existing first and second points P and the new point P is an unnatural, unfeasible or unbuildable shape. In this case, the data generation server 2 (for example, the data generation unit 213) may automatically add another new point P so that the shape of the pipe becomes a natural, feasible or buildable shape. Namely, after the terminal user sets the parameter that defines the position of the new point P, the data generation server 2 (for example, the data generation unit 213) may automatically add another point P through which the pipe passes so that the shape of the pipe passing through the new point P added by the terminal user is a natural, feasible, or buildable shape. Alternatively, after the terminal user sets the parameter that defines the position of the new point P, the data generation server 2 (for example, the data generation unit 213) may present, to the terminal user by using the setting GUI 9, a plan for modifying the position of the new point P added by the terminal user so that the shape of the pipe passing through the new point P added by the terminal user is a natural, feasible, or buildable shape. Alternatively, after the terminal user sets the parameter that defines the position of the new point P, the data generation server 2 (for example, the data generation unit 213) may correct the value of the parameter that defines the position of the new point P added by the terminal user so that the shape of the pipe passing through the new point P added by the terminal user becomes a natural, feasible or buildable shape.
When the three-dimensional structural object is formed on the workpiece W as described above, a cutting process for separating the three-dimensional structural object from the workpiece W may be performed. When the cutting process is performed, the data generation unit 213 of the data generation server 2 may generate the three-dimensional model data so that the three-dimensional structural object is formed with a cut-out part that corresponds to a part connecting the three-dimensional structural object and the workpiece W and that corresponds to a margin part to be removed when the cutting process is performed. Namely, the data generation unit 213 may generate the three-dimensional model data representing the three-dimensional model of the three-dimensional structural object having the cut-out part even when the three-dimensional structural object having the shape defined by the shape information set by the user does not have the margin part. In this case, since the three-dimensional structural object built by the build apparatus 1 has the cut-out part, there is a lower possibility that the shape of the three-dimensional structural object separated from the workpiece W by the cutting process is a shape different from the originally expected shape. Moreover, when the three-dimensional model data representing the three-dimensional model of the three-dimensional structural object having the cut-out part is generated, the data generation unit 213 may generate the three-dimensional model data representing the three-dimensional model of the three-dimensional structural object including a marker to distinguish the cut-out part from the three-dimensional structural object. For example, the data generation unit 213 may generate the three-dimensional model data representing the three-dimensional model of the three-dimensional structural object including a line (for example, a groove) indicating a boundary between the cut-out part and the three-dimensional structural object.
When the three-dimensional structural object is formed on the workpiece W as described above, the output screen 92 may display, in addition to the three-dimensional model based on the shape information set by the terminal user using the input screen 91, a display object WO corresponding to the workpiece W, as illustrated in
In the above-described description, the data generation server 2 transmits the generated three-dimensional model data to the build apparatus 1, but does not transmit it to the terminal apparatus 3. However, the data generation server 2 may transmit the generated three-dimensional model data to the terminal apparatus 3. Namely, the data generation server 2 may provide the generated three-dimensional model data to the terminal user of terminal apparatus 3.
The data generation server 2 may provide the generated three-dimensional model data to the terminal user unconditionally. Alternatively, the data generation server 2 may provide the generated three-dimensional model data to the terminal user who satisfies a certain condition. For example, the data generation server 2 may provide the three-dimensional model data to the terminal user who has actually required the build user to build the three-dimensional structural object based on the three-dimensional model data. On the other hand, for example, the data generation server 2 may not provide the three-dimensional model data to the terminal user who does not actually require the build user to build the three-dimensional structural object based on the three-dimensional model data. Alternatively, the data generation server 2 may provide the three-dimensional model data in a first format to the terminal user who satisfies a certain condition and provide the three-dimensional model data in a second format different from the first format to the terminal user who does not satisfy a certain condition. For example, the data generation server 2 may provide the three-dimensional model data in a format that is relatively more convenient for the terminal user (for example, a STL file format) to the terminal user who has actually required the build user to build the three-dimensional structural object based on the three-dimensional model data. On the other hand, for example, the data generation server 2 may provide the three-dimensional model data in a format that is relatively less convenient for the terminal user (for example, a format representing a solid model) to the terminal user who does not actually require the build user to build the three-dimensional structural object based on the three-dimensional model data.
The build apparatus 1 may include a display apparatus that is configured to display the setting GUI 9 (namely, an apparatus that is configured to serve as the display apparatus 35 of the terminal apparatus 3). The build apparatus 1 may include an input apparatus that is used by the build user to operate the setting GUI 9 (namely, an apparatus that is configured to serve as the input apparatus 34 of the terminal apparatus 3). Namely, the build apparatus 1 may include at least a part of the terminal apparatus 3. In this case, the build user may set the shape information by using the setting GUI 9. Furthermore, in this case, the control apparatus 17 of the build apparatus 1 may generate the three-dimensional model data based on the shape information set by the build user. Namely, the control apparatus 17 may include at least a part of the data generation server 2.
In the above-described description, the display apparatus 35 of the terminal apparatus 3 displays the setting GUI 9 including both of the input screen 91 and the output screen 92. However, the display apparatus 35 may display either one of the input screen 91 and the output screen 92 and may not display the other one of the input screen 91 and the output screen 92. Namely, a display mode of the display apparatus 35 may be switched between a mode in which both of the input screen 91 and the output screen 92 are displayed and a mode in which either one of the input screen 91 and the output screen 92 is displayed. In this case, the display mode of the display apparatus 35 may be switched based on the terminal user's instruction.
In the above-described description, the build apparatus 1 melts the build material M by irradiating the build material M with the processing light EL. However, the build apparatus 1 may melts the build material by irradiating the build material M with any energy beam. At least one of a charged particle beam, an electromagnetic wave and the like is one example of any energy beam. At least one of an electron beam, an ion beam and the like is one example of the charged particle beam.
In the above-described description, the build apparatus 1 builds the three-dimensional structural object by performing the additive processing based on the Laser Metal Deposition. However, the build apparatus 1 may build the three-dimensional structural object by performing the additive processing based on another method by which the three-dimensional structural object is formable. Alternatively, the build apparatus 1 may build the three-dimensional structural object by performing a removal processing, in addition to or instead of performing the additive processing. The build apparatus 1 may build the three-dimensional structural object by performing a machining processing, in addition to or instead of performing at least one of the additive processing and the removal processing.
At least a part of the features of each example embodiment described above may be properly combined with at least another part of the features of each example embodiment described above. A part of the features of each example embodiment described above may not be used. Moreover, the disclosures of all publications and United States patents that are cited in each example embodiment described above are incorporated in the disclosures of the present application by reference if it is legally permitted.
The present invention is allowed to be changed, if desired, without departing from the essence or spirit of the invention which can be read from the claims and the entire specification, and a data generation method, a build contract method, a data generation apparatus, a display apparatus, a build method, a computer program and a recording medium, which involve such changes, are also intended to be within the technical scope of the present invention.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/037905 | 10/6/2020 | WO |