This application claims priority to Chinese Patent Application No. 201110234334.1, filed on Aug. 12, 2011.
1. Field of the Invention
The invention relates to a converter circuit, and more particularly to a direct current to alternating current converter (DC-to-AC converter) circuit.
2. Description of the Related Art
Because of the relationship with geographical location and climate, solar energy and wind energy power generation technologies are the most mature and the most utilized distributed power generating methods in Taiwan. However, as solar energy and wind energy are easily affected by seasonal changes, the power generating efficiency is unstable. To maximize the efficiency of power generation, there have been suggested many converter systems that integrate both solar energy and wind energy. Such systems are expected to use fewer components to improve upon the disadvantage of unstable power generation in single distributed power generating systems, and feed the power generated by these distributed power generating methods to a commercial power grid.
Current converter systems that integrate photo voltaic/wind power as energy sources can be categorized into parallel AC terminal type, parallel DC terminal type, and an input integrated type.
However, efficiency-wise, the DC-to-AC converters nowadays are mostly two stage energy converter systems. Overall, the power generated efficiency of such systems is somewhat poor and is not considered adequate for extracting and using reusable/green energy. Moreover, in view of the need for stability during operation, different controllers to control different circuit stages are currently adopted, which increases costs. Furthermore, when the power capacity of the system is to be increased, more converters are needed whether they are parallel integrated or series integrated, and processors for controlling the power distribution and balance are also needed, which increases the complexity of the circuit design.
Therefore, an object of the present invention is to provide a DC-to-AC converter that can reduce component costs, increase stability and increase energy conversion efficiency.
The DC-to-AC converter circuit of the present invention includes a step-up converter module and an inverter module.
The step-up converter module includes a first inductor, a second inductor, a first power switch, a second power switch, a first capacitor and a second capacitor. The first inductor has a first terminal for receiving signal of a first variable power source, and a second terminal. The first power switch is electrically coupled to the second terminal of the first inductor. The first capacitor has a first terminal electrically coupled to the second terminal of the first inductor, and a second terminal. The second inductor cooperates with the first inductor to form a transformer. The second inductor has a first terminal for receiving a second variable power source, and a second terminal. The second power switch is electrically coupled to the second terminal of the second inductor. The second capacitor has a first terminal electrically coupled to the second terminal of the second inductor, and a second terminal.
The inverter module is electrically coupled to the second terminal of the first capacitor and the second terminal of the second capacitor.
When the first power switch and the second power switch conduct, the first inductor and the second inductor store energy from the first variable power source and the second variable power source respectively. After the first capacitor and the second capacitor provide electrical energy to the inverter module, the inverter module converts the electrical energy provided thereto and outputs converted energy to maximise power tracking, extracting maximum energy, and providing a low harmonic power output to increase the power quality given to users/clients. When the first power switch is not conducting, the first capacitor receives energy from the first variable power source and the first inductor, and when the second power switch is not conducting, the second capacitor receives energy from the second variable power source and the second inductor. As the DC-to-AC converter circuit of the present embodiment employs the step-up converter module and the inverter module and has a specially designed pulse-width modulation integrated into a single-stage power conversion circuit, characteristics of multiple inputs, DC-to-AC system integration, common power switches, step-up/step-down and low switch voltage may be achieved.
The step-up converter module can further include a third inductor, a fourth inductor, a third power switch and a fourth power switch.
The third inductor has a first terminal for receiving signal of a third variable power source, and a second terminal. The third power switch is electrically coupled to the second terminal of the third inductor and the first terminal of the first capacitor. The fourth inductor has a first terminal for receiving signal of a fourth variable power source, and a second terminal. The first, second, third and fourth inductors cooperate to form a transformer. The fourth power switch is electrically coupled to the second terminal of the fourth inductor and the first terminal of the second capacitor. When third and fourth power switches conduct, the third and fourth inductors store energy from the third and fourth variable power sources respectively. After the first capacitor and the second capacitor provide electrical energy to the inverter module, the inverter module converts the electrical energy provided thereto and outputs converted energy. When the third power switch is not conducting, the first capacitor receives electrical energy from the third variable power source and the third inductor, and when the fourth power switch is not conducting, the second capacitor receives electrical energy from the fourth variable power source and the fourth inductor.
Another object of the present invention is to provide a DC-to-AC converter system using the DC-to-AC converter circuit described above, wherein the system includes the aforesaid DC-to-AC converter circuit and a controller that controls conduction and non-conduction of the first to fourth power switches of the DC-to-AC converter circuit.
The advantages of the present invention reside in:
Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiments with reference to the accompanying drawings, of which:
Before the present invention is described in greater detail, it should be noted that like elements are denoted by the same reference numerals throughout the disclosure.
Referring to
The first inductor L1 has a first terminal to be receiving signal of a first variable power source VS1, and a second terminal. PV array is used here as the example of the first variable power source VS1. The first power switch SH is an N-type metal oxide semiconductor-field effect transistor having a drain (D) electrically coupled to the second terminal of the first inductor L1, a gate (G) electrically coupled to the controller 20, and a source (S). The controller 20 controls the first power switch SH, to be in a conducting state (ON) or a non-conducting state (OFF). The first capacitor Cdc1 has a first terminal electrically coupled to the second terminal of the first inductor L1 and the drain (D) of the first power switch SH, and a second terminal.
The second inductor L2 cooperates with the first inductor L1 to form a transformer. The second inductor L2 has a first terminal to receive a second variable power source VS2, and a second terminal. Wind turbine is used here as the example of the second variable power source VS2. The second power switch SL is an N-type metal oxide semiconductor-field effect transistor having a drain (D) electrically coupled to the second terminal of the second inductor L2, agate (G) electrically coupled to the controller 20, and a source (S). The controller 20 controls the second power switch SL to be in the conducting state (ON) or the non-conducting state (OFF). The second capacitor Cdc2 has a first terminal electrically coupled to the second terminal of the second inductor L2 and the drain (D) of the second power switch SL, and a second terminal electrically coupled to the source (S) of the first power switch SH.
The inverter module 2 is a neutral-point clamping inverter having a first switch Sa1, a second switch Sa2, a third switch Sa3, a fourth switch Sa4, a fifth switch Sb1, a sixth switch Sb2, a seventh switch Sb3, an eighth switch Sb4, an output inductor LO, and an output capacitor CO.
The first to fourth switches Sa1-Sa4 are all N-type metal oxide semiconductor-field effect transistors. The drain (D) of the first switch Sa1 is electrically coupled to the source (S) of the second switch Sa2. The drain (D) of the second switch Sa2 is electrically coupled to the source (S) of the third switch Sa3. The drain (D) of the third switch Sa3 is electrically coupled to the source (S) of the fourth switch Sa4. The source (S) of the first switch Sa1 is electrically coupled to the source (S) of the second power switch SL. The drain (D) of the fourth switch Sa4 is electrically coupled to the second terminal of the first capacitor Cdc1. The gates (G) of the first to fourth switches Sa1-Sa4 are electrically coupled to the controller 20 and the first to fourth switches Sa1-Sa4 are controlled by the controller 20 to be in the conducting state (ON) or non-conducting state (OFF).
The fifth to eighth switches Sb1-Sb4 are all N-type metal oxide semiconductor-field effect transistors and are all controlled by the controller 20 to be in the conducting state (ON) or non-conducting state (OFF). The drain (D) of the fifth switch Sb1 is electrically coupled to the source (S) of the sixth switch Sa2. The drain (D) of the sixth switch Sa2 is electrically coupled to the source (S) of the seventh switch Sb3. The drain (D) of the seventh switch Sb3 is electrically coupled to the source (S) of the eighth switch Sb4. The source (S) of the fifth switch Sb1 is electrically coupled to the source (S) of the second power switch SL. the drain (D) of the eighth switch Sb4 is electrically coupled to the second terminal of the first capacitor Cdc1. In the present embodiment, the source (S) of the first power switch SH, the second terminal of the second capacitor Cdc2, the drain (D) of the first switch Sa1, the drain (D) of the third switch Sa3, the drain (D) of the fifth switch Sb1, and the drain (D) of the seventh switch Sb3 are electrically coupled to ground.
The output inductor LO has a first terminal electrically coupled to the drain (D) of the sixth switch Sb2 (node B in the figures), and a second terminal electrically coupled to a first terminal of the output capacitor CO and a load RL. The output capacitor CO has a second terminal electrically coupled to the drain (D) of the second switch Sa2 (node A in the figures).
Referring to
Referring to
It is worth noting that to prevent the inverter module 2 from outputting AC sinusoidal waves that have unbalanced positive and negative half cycles, the first, second, fifth, and sixth switches Sa1, Sa2, Sb1, Sb2 of the inverter module 2 are not conducting to thereby prevent the inverter module 2 from receiving energy of the second capacitor Cdc2. The circulating current state formed by the output inductor LO, the output capacitor CO, the second switch Sa2, and the seventh switch Sb3 is shown by the dotted line in
Likewise, to prevent the inverter module 2 from outputting AC sinusoidal waves that have unbalanced positive and negative half cycles, the third, fourth, seventh, and eighth switches Sa3, Sa4, Sb3, Sb4 of the inverter module 2 are not conducting to thereby prevent the inverter module 2 from receiving energy of the first capacitor Cdc1. The circulating current state formed by the output inductor LO, the output capacitor CO, the second switch Sa2, and the seventh switch Sb3 is shown by the dotted line in
Referring to
In sum, only when both the first and second inductors L1, L2 are storing energy simultaneously can the inverter module 2 convert the energy of the first and second capacitors Cdc1 Cdc2 to maximise power tracking, extract maximum energy, and provide a low harmonic power output to increase the power quality given to users/clients. When only one capacitor is storing energy from the first or second variable power source VS1, VS2, the inverter module 2 enters the circulating current state.
The DC-to-AC converter system 100 of the present embodiment adopts integrated single-stage power conversion and structure of a single controller 20 that can largely reduce the cost in design and production. By having bidirectional power flow capability, the embodiment can provide multiple outputs when used as a rectifier. As the DC-to-AC converter circuit 10 of the present embodiment employs the step-up converter module 1 and the inverter module 2 and has a specially designed pulse-width modulation integrated into a single-stage power conversion circuit, the embodiment has characteristics of multiple inputs, DC-to-AC system integration, common power switches, step-up/step-down and low switch voltage. By having the first and second inductors L1, L2 of the step-up converter module 1 cooperate to form a transformer, the cost of production is further reduced by lowering the number of circuit elements used.
Referring to the input terminal DC side, the step-up converter module 1 is able to alleviate the problem of low voltage input and to lower the conducting and switching loss of the first power switch SH and the second power switch SL by, first, providing multiple low-voltage/high current inputs and, second, step-up the voltages of the reusable/green energy resources through switching between the first and second power switches SH, SL. Referring to the output terminal AC-side, the inverter module 2 adopts neutral-point clamping and each switch has low switch voltage stress. This enables the entire system to have a higher reliability and high power conversion efficiency, and to achieve low harmonic high quality electrical power by using a multi-step voltage combining method. The DC-to-AC converter circuit 10 of the present embodiment can be a single phase or a three phase DC-to-AC integrated converter circuit, and the inverter module 2 can be a full bridge cascade structure, and are not limited to the aforesaid disclosure.
In this embodiment, the inverter module 2 of the DC-to-AC converter circuit 10 has a first switch Sa1, a second switch Sa2, a third switch Sa3, a fourth switch Sa4, a fifth switch Sb1, a sixth switch Sb2, a seventh switch Sb3, an eighth switch Sb4, an output inductor LO, and an output capacitor CO. The step-up converter module 1 is exactly the same as that of the first embodiment, and is therefore not described hereinafter.
The first switch Sa1 has a drain (D) electrically coupled to the source (S) of the second switch Sa2 a gate (G) electrically coupled to the controller 20 (see
The output inductor LO has a first terminal electrically coupled to the drain (D) of the third switch Sa3, and a second terminal electrically coupled to a first terminal of the output capacitor CO and the load RL. A second terminal of the output capacitor CO is electrically coupled to the drain (D) of the fifth switch Sb1. The DC-to-AC converter circuit 10 of this embodiment also achieves the objects of reducing cost, increasing reliability and increasing power conversion efficiency.
The third inductor L3 has a first terminal for receiving signal of a third variable power source VS3. The third power switch SH′ is an N-type metal oxide semiconductor-field effect transistor having a drain (D) to be electrically coupled to the second terminal of the third inductor L3 and the first terminal of the first capacitor Cdc1, a gate (G) electrically coupled to the controller 20, and a source (S) electrically coupled to the source (S) of the first power switch SH. The controller 20 controls the third power switch SH′ to be in the conducting state (ON) or the non-conducting state (OFF). The fourth inductor L4 has a first terminal for receiving a fourth variable power source VS4. The fourth power switch SL′ is an N-type metal oxide semiconductor-field effect transistor having a drain (D) electrically coupled to a second terminal of the fourth inductor L4 and the first terminal of the second capacitor Cdc2, a gate (G) electrically coupled to the controller 20, and a source (S) electrically coupled to the source (S) of the second power switch SL. The controller 20 controls the fourth power switch SL′ to be in the conducting state (ON) or the non-conducting state (OFF). The first to fourth inductors L1-L4 cooperate to form a transformer. In the present embodiment, PV array is used here as the example of the third variable power source V. Wind turbine is used here as the example of the fourth variable power source VS4. The switching frequencies of the first and third power switches SH, SH′ are identical, and the switching frequencies of the second and fourth power switches SL, SL′ are identical.
When the controller 20 controls all the power switches SH, SL, SH′ SL′ to conduct, the first to fourth inductors L1-L4 store energy of the first to fourth variable power sources VS1-VS4 respectively, and the first capacitor Cdc1 and the second capacitor Cdc2 are series-connected to provide additive electrical energy stored by all inductors to the inverter module 2, extracting the greatest power. When the controller 20 controls the first and third power switches SH, SH′ not to conduct, the first capacitor Cdc1 stores energy of the first and third variable power sources VS1, VS3 and the first and third inductors L1, L3, and the inverter module 2 will enter the circulating current mode. When the controller 20 controls the second and fourth power switches SL, SL′ not to conduct, the second capacitor Cdc2 stores energy of the second and fourth variable power sources VS2, VS4 and the second and fourth inductors L2, L4, and the inverter module 2 will enter the circulating current mode. In other words, whenever a variable power source releases energy to the corresponding capacitor, the inverter module 2 will enter the circulating current mode. The DC-to-AC converter circuit 10 of this embodiment also has characteristics of multiple inputs, DC-to-AC system integration, shared power switches, step-up/step-down and low switch voltage, moreover, with four step-up converter units sharing the first and second capacitors Cdc1, Cdc2, reduced cost, increased reliability and increased power conversion efficiency are achieved. The structure of the inverter module 2 can be arranged to be that of the second embodiment of the present invention, as shown in
As described above, the DC-to-AC converter system 100 of the present invention uses the step-up converter module 1 and the inverter module 2, and uses the controller 20 to control the conduction and non-conduction of the power switches and switches to have multiple inputs, DC-to-AC system integration, shared power switches, step-up/step-down and low switch voltage characteristics. On top of that, inside the step-up converter module 1, the design of the first inductor L1 cooperating with the second inductor L2 to form a transformer, and the third inductor L3 cooperating with the fourth inductor L4 to form a transformer, and multiple step-up converter units sharing the first and second capacitors Cdc1, Cdc2, the number of the components used can be reduced, thereby reducing cost.
While the present invention has been described in connection with what are considered the most practical and preferred embodiments, it is understood that this invention is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.
Number | Date | Country | Kind |
---|---|---|---|
201110234334.1 | Aug 2011 | CN | national |