Deadbolt locks are one type of lock used to secure doors against entry by unauthorized individuals. The deadbolt lock assembly controls the motion of the deadbolt assembly, allowing the bolt to retract only after a user has provided proper credentials and activated the lock.
According to one aspect, a lock assembly is provided. The lock assembly includes an exterior portion configured to be mounted on an outside of a door and an interior portion configured to be mounted on an inside of the door. The exterior portion and the interior portion are configured to be fastened to each other. A deadbolt assembly is configured to be actuated by the exterior and interior portions. The exterior portion includes a chassis and an anti-rotation arm disposed on the chassis. The anti-rotation arm is configured to abut the deadbolt assembly and configured to transfer torque from the chassis to the deadbolt assembly, thereby inhibiting compromising integrity of the lock assembly.
According to one aspect an electronic lock assembly is provided. The lock assembly includes an exterior portion configured to be mounted on an outside of a door and an interior portion configured to be mounted on an inside of the door. The exterior portion and the interior portion are configured to be fastened to each other. A deadbolt assembly is configured to be actuated by either of the exterior and interior portions. The exterior portion includes an interface for inputting a user credential. The interior portion includes a motor and gearbox configured to actuate the deadbolt, a mounting bracket configured to connect to exterior portion, and a gearbox frame housing the motor and gearbox. The gearbox frame is connected to the mounting bracket with a single screw and a hook and latch arrangement.
According to one aspect a lock assembly is provided. The lock assembly includes an interior portion configured to be mounted on an inside of a door. The interior portion is configured to cooperate with an exterior portion configured to be mounted on an outside of a door. The interior portion is further configured to enable actuation of a deadbolt assembly. The interior portion includes a thumbturn configured to actuate the deadbolt assembly and a plurality of stabilizing detents disposed on the interior portion. The distal ends of the stabilizing detents are configured to engage the thumbturn so as to reduce wobble.
According to one aspect a lock assembly is provided. The lock assembly, includes an exterior portion configured to be mounted on an outside of a door. The exterior portion includes a chassis having a key cylinder bore, and a key cylinder. The key cylinder has a key cylinder body and a substantially rectangular lock pin cover that is disposed along a top of the key cylinder body. The key cylinder is disposed within the key cylinder bore in the chassis. The chassis is configured to retain the key cylinder within the key cylinder bore so as to limit removal of the key cylinder in an exterior-facing direction from the chassis.
It should be appreciated that the foregoing concepts, and additional concepts discussed below, may be arranged in any suitable combination, as the present disclosure is not limited in this respect. Further, other advantages and novel features of the present disclosure will become apparent from the following detailed description of various nonlimiting embodiments when considered in conjunction with the accompanying figures.
In the drawings, each identical or nearly identical component that is illustrated in various figures is represented by a like reference character. For purposes of clarity, not every component may be labeled in every drawing. The drawings are not necessarily drawn to scale, with emphasis instead being placed on illustrating various aspects of the techniques and devices described herein. In the drawings:
As lock mechanisms are responsible for protecting spaces from unauthorized entry by would-be intruders, they often face assault by those individuals in an attempt to defeat the lock and thereby gain entry to the locked space. The Inventors have recognized certain improvements to such locks to increase their resistance to such attacks. Additionally, the Inventors have created improvements that provide additional robustness, enhance security, ease of installation, use and/or manufacturability.
Aspects described herein relate to improvements in deadbolt lock assemblies (also referred to as locks) as applied to door locks. Door lock assemblies typically include and exterior portion accessible to persons both authorized and unauthorized to enter the locked space; an interior portion accessible only to users within the locked space; and a deadbolt assembly mortised into the door. Within the deadbolt, a sliding member (the bolt) can traverse within the door and extend therefrom so that it may partially enter the door jamb to prevent the door from opening. The exterior portion of the lock assembly may contain key openings, touchpads, and/or other interface for a user to present a key, passcode, or any other credential to unlock the lock. The interior portion of the lock assembly resides within the locked space when the door is closed and therefore the interior portion may include a thumbturn to allow a user to lock and unlock the deadbolt lock assembly without having to present a key or other credential. Although a thumbturn included in the illustrated embodiment, other embodiments are contemplated including embodiments where a key, slide, or button may be used. Also, the lock may be manually locked/unlocked (as with turning keys, knobs, or thumbturns) or electrically locked/unlocked with a motor or solenoid that moves in response to an electrical input. In some embodiments a deadbolt lock may allow for a user to lock/unlock either electrically or mechanically.
The Inventors have recognized solutions to observed lock vulnerabilities. Embodiments disclosed herein relate to creating a more robust and tamper-proof lock. For example, in one embodiment, the lock assembly incorporates an anti-rotation arm on the exterior lock chassis to enhance the ability of the lock to resist attack, such as by striking downward or twisting the exterior portion of the lock. Also, in prior locks, the key cylinder on the exterior of the lock can be compromised by attackers attempting to extract the key cylinder from the outside of the lock. Chassis improvements described herein impede such attacks by securing the key cylinder into the chassis to inhibit removal of the key cylinder from the exterior of the lock.
The Inventors have also recognized that users may employ the thumbturn as a handle to open or close the door which can lead to looseness of the thumbturn or failure of the components to which it is mounted. A solution is described herein where the thumbturn is held into a frame by a spring clip such that tensile forces or vertical forces on the thumbturn shaft will be carried by the frame. These features reduce the likelihood of thumbturn failure, such as the thumbturn breaking lose from the lock assembly due to rough handling by a user or other extreme conditions. Detents acting on the exterior facing side of the thumbturn apply a tensile preload to the thumbturn to remove excess play (e.g., “wobble”) and improve the user “feel” of the lock.
The frame in which the thumbturn is held may also act as the frame that encloses the electric lock motor. The Inventors have found that for ease of manufacturing, this motor frame can be attached to an interior mounting bracket by a hook and latch. In one embodiment, the motor frame is fixed to the interior mounting bracket with only a single screw to easily install or remove the motor and motor frame.
Turning to the figures, specific non-limiting embodiments are described in further detail. It should be understood that the various systems, components, features, and methods described relative to these embodiments may be used either individually and/or in any desired combination as the disclosure is not limited to only the specific embodiments described herein.
A keypad 141, as shown in
As mentioned, the interior portion of the lock, 200, is mounted on the inside 22 of the door 20 facing into the locked space. As the user would already be in the locked space, the user may control the lock with a thumbturn to retract the deadbolt, allowing the door to be opened.
The lock is secured to the door with mounting bracket 201 and mounting bolts (not shown) which pass through the mounting bracket, through the bore of the door, running through holes in the deadbolt assembly 300 and fastening into blind threaded holes 106 in the chassis 101 (see
The Inventors have found that if the lock chassis of prior locks were grasped (by hand or with a tool) and rotated, it might be possible to cause the shaft of the lock to rotate as well, which would then cause the deadbolt to retract. Therefore, it would be beneficial to include features that limit or prevent rotation of the chassis. In one embodiment, anti-rotation arm 102 is formed on the chassis and is an extension of the chassis in the illustrated embodiment. The anti-rotation arm enters the door bore and sits against the bottom of the deadbolt assembly. If rotation of the lock is attempted, the anti-rotation arm abuts against the bottom of the deadbolt assembly and as such the chassis is restricted from any further rotation. That is, the deadbolt assembly acts as a stop against the anti-rotation arm and thus the deadbolt assembly limits or prevents rotation of the lock mechanism about the axis of the door bore hole.
In some embodiments, the chassis is made as a zinc alloy die casting, although other materials and manufacturing techniques may be used. Other embodiments may include aluminum, copper alloys, ferrous alloys, polymers, or polymer matrix composites.
As mentioned, a key cylinder 154 is provided to manually operate the deadbolt from exterior side, see
As previously described, the key cylinder of prior locks may be a target for attack by a would-be intruder whereby the attacker would mutilate the key cylinder for the purpose of forcibly withdrawing the key cylinder from the exterior side and thereby defeating the lock. The construction described herein is intended to impede this type of attack. The key cylinder is inserted into bore 104 from the interior facing side of chassis 101 (
A mechanical connection is necessary to communicate motion between the interior and exterior portions of the lock. Shaft 153 extends from the rear of the key cylinder, runs through the door bore and deadbolt assembly and connects the mechanisms within the interior portion 200. The shaft operates the mechanism of the deadbolt assembly such that rotating the shaft about its longitudinal axis retracts or extends the deadbolt (depending on its starting position and the direction of rotation). When the lock cylinder is turned with the key, the shaft rotates along with the cylinder. The shaft actuates the deadbolt and turns the thumbturn on the interior portion of the lock. When the thumbturn is rotated by the user, the shaft also rotates, actuating the deadbolt. As will be explained below, should the lock be operated with the keypad instead of the key override, the controller would receive the keypad code input from the user and then cause the motor to operate and act on the shaft to move the deadbolt accordingly.
As shown in
A gearbox frame 203 connects the gearbox 230 (see
In the described embodiment, the gearbox 230 includes an electric motor and geartrain which turns shaft 153 when an electric signal is received. Electric operation begins when a user enters their code on the exterior keypad 141. A controller within the lock receives the keypad signal. If the controller determines the code is authentic, the controller directs power to the motor. The motor turns a speed reducing geartrain within the gearbox. The final gear in the train engages with shaft 153 such that they rotate together about their common axis. An angular position sensor in the gearbox sends a position signal to the controller which terminates power to the motor when the deadbolt has moved the required distance. Batteries located within the interior portion of the lock provide the power to run the controller and operate the motor. Other embodiments may include other features, such as a card reader to authenticate credentials, wireless or “internet of things” connectivity, or other methods of receiving credentials. The controller authenticating the credentials need not be within the lock, the lock may communicate with such a controller by wired or wireless signals including signals transmitted through the internet. The controller may be programmed to receive automated signals (such as to lock in the event of a crime alert or open in the event of a fire) or sensor inputs or to perform a programmed operation at a specific time. The controller may be programmed to freeze for a certain period of time if a number of incorrect codes are entered. Different credentials may be assigned to different individuals to monitor use or to provide different levels of access (i.e. between specific times, etc.). Other methods of elecro-mechanical actuation which may include solenoids, worm and screw mechanism, eccentric mechanism or other mechanisms. Some embodiments may not include any provision for electric operation.
Referring to
Again referring to
The upper portion of the battery holder assembly, 243, holds the batteries that supply power to operate the electrical components of the lock. Batteries are accessed by removing cover 250 (
Where used in the claims, the term “interior” should be interpreted to mean on the side of or toward the secured space. The term “exterior” should be interpreted as on the side of or toward the unsecured space.
Use of ordinal terms such as “first,” “second,” “third,” etc., in the claims to modify a claim element does not by itself connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed, but are used merely as labels to distinguish one claim element having a certain name from another element having a same name (but for use of the ordinal term) to distinguish the claim elements.
Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having,” “containing,” “involving,” and variations thereof herein, is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
Some actions are described as taken by a “user” it should be appreciated that a “user” need not be a single individual and that in some embodiments actions attributable to a “user” may be performed by a team of individuals and/or an individual in combination with computer-assisted tools or other mechanisms.
While the present teachings have been described in conjunction with various embodiments and examples, it is not intended that the present teachings be limited to such embodiments or examples. On the contrary, the present teachings encompass various alternatives, modifications, and equivalents, as will be appreciated by those of skill in the art. Accordingly, the foregoing description and drawings are by way of example only.
This application claims the benefit under 35. U.S.C. § 119(e) to U.S. Provisional Application Ser. No. 63/401,794, titled “DEADBOLT,” filed Aug. 29, 2022, which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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63401794 | Aug 2022 | US |