The present disclosure relates to an agricultural device. More specifically, the present disclosure relates to a debris assembly having separately adjustable debris scraper and fertilizer injector mounts for an agricultural row unit.
Agricultural seed planting is typically accomplished by multi-row planters. Each planter includes a plurality of row units adapted for opening a seed furrow, depositing seeds within the furrow, and closing the seed furrow around the seeds. In some cases, each row unit of the planter also is adapted to open a fertilizer furrow, deposit liquid fertilizer in each fertilizer furrow, and close each fertilizer furrow.
Each row unit of the planter may include a disc that travels along the planting area and opens the fertilizer furrow. As the disc of each row unit travels along the planting area, the disc may collect debris from the area, for example, root balls, cobs, stalks, etc. This debris (also referred to as “trash”) may interfere with the rotation of the disc. In some instances, the debris may cause the disc to rotate unevenly or even completely stop rotation, such that the disc is dragged. The uneven rotation or dragging of the disc may prevent the disc from adequately opening a fertilizer furrow. Additionally or alternatively, the uneven rotation or dragging of the disc may result in debris buildup in front of the disc, which may adversely affect seed placement and/or liquid fertilization distribution. For example, uneven seed placement may result in some seeds being placed too deep or too shallow within the furrow. Also, uneven seed placement may result in some seeds being offset from a row, which may cause the seed to receive inadequate fertilizer and/or water and/or to be trampled by people or equipment if the seed is able to germinate. Similarly, if the liquid fertilizer is offset and unevenly distributed, some seeds may not receive any fertilizer and may not germinate and others may receive too much fertilizer and may die.
In one example, a debris assembly for an agricultural row unit having a furrow opener is provided. The debris assembly may include a bracket attached to the agricultural row unit and a debris member, having a base, slideably attached to the bracket. The base of the debris member may be slideable relative to the bracket. The debris member may be removably attached to the bracket. The debris member may include a positioning element that slideably bears against a portion of the bracket. The debris member may include an elongate element that is fixedly attached to the positioning element. A liquid injector may also be attached to the bracket and be separately adjustable thereon apart from the debris assembly. The elongate element may define an interior acute angle.
In another example, a row unit for an agricultural planter is provided. The row unit may include a chassis, a disc rotatably coupled to the chassis and configured to create a furrow, and a debris member operably coupled to the chassis and positioned laterally adjacent the disc. The debris member may be slideable relative to the disc. The chassis may include a cantilevered arm with a free end, and the disc may be rotatably coupled to the free end of the cantilevered arm. The free end of the cantilevered arm may include a plurality of vertically spaced apertures.
The row unit may further include a bracket configured to interconnect the debris member and the chassis. The bracket may include a boss that is slideably received within a guide track formed in a free end of a cantilevered arm. The bracket may be adjustably coupled to the chassis. The debris member may be slideably coupled to the bracket. The debris member may include an elongate element forming an apex directed towards a rotation axis of a disc. The elongate element may have a first end coupled to the bracket and a second free end directed away from the rotation axis of the disc.
In a further example, a row unit for an agricultural planter is provided. The row unit may include a chassis, a rotatable disc attached to the chassis and configured to create a furrow, a bracket attached to the chassis, and an elongate rod movably attached to the bracket and laterally adjustable relative to the disc. The bracket may be L-shaped and may include a leg portion that extends transverse to the disc.
The row unit may further include a positioning element that slideably bears against a leg portion. The elongate rod may be attached to the positioning element. A first slot may be defined by the leg portion of the bracket. A second slot may be defined by the positioning element. A fastener may extend through the first and second slots to secure the bracket and the positioning element together. At least one of the first slot or the second slot may be oriented transverse to a direction of travel of the disc. In one implementation, one of the first slot or the second slot may be oriented transverse to a direction of travel of the disc. The other of the first slot or the second slot may be oriented in line to the direction of travel of the disc.
While multiple examples are disclosed, still other examples of the present disclosure will become apparent to those skilled in the art from the following detailed description, which shows and describes illustrative examples of the present disclosure. As will be realized, the disclosed subject matter is capable of modifications in various aspects, all without departing from the spirit and scope of the claimed subject matter. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.
Disclosed herein is a debris member for use with an agricultural row unit (e.g., a drill assembly, fertilizer assembly, planting assembly, ripper, coulter, etc.). As a tractor (or other device) pulls or tows a row unit across a planting area (such as a field), the debris member may displace, knock off, or otherwise remove debris attached to or accumulated on a disc associated with the row unit.
The debris member may be adjustable and may be referred to as a debris deflector, debris remover, or disc scraper. The debris member may be movably attached to any part of a row unit to permit a user to selectively adjust the debris member relative to a disc. In one implementation, the debris member is slideably coupled to a fertilizer assembly associated with a fertilizer disc. In this implementation, the debris member may be slideably coupled to a bracket that may support a fertilizer tube near the disc. The bracket may be attached to the row unit near an attachment point of the disc. In one implementation, a fastener used to secure the disc to the planting assembly also secures the bracket to the planting assembly. The debris member may be movable in one or more directions relative to the bracket, the disc, or both.
The debris member may be moved as a unitary component or device laterally toward and away from the disc. The distance between the debris member and the disc may be adjusted by a user, such as a farmer, to prevent a substantial amount of debris from aggregating on the disc, which may affect the operation of the disc. The lateral distance between the debris member and the disc may range from fractions of an inch to many inches, depending on the size of the disc, field conditions (soil type, debris type and size, moisture content, and other field characteristics), and other factors.
The tail section 24b of each row unit 24 is enlarged in
The fertilizer disc 34 may be configured to create or open a fertilizer furrow. The fertilizer disc 34 may be aligned with or laterally offset from the seed disc 22 such that a resulting fertilizer furrow is aligned with or laterally adjacent a respective seed furrow. The fertilizer assembly 36 may be fluidly connected to a fertilizer storage tank 20 (see
With reference back to
With reference to
To adjust a depth of the fertilizer disc 34, the bolt 48 may be positioned through one of the plurality of apertures 44a, 44b, 44c that corresponds to a desired disc depth. To reduce the depth the fertilizer disc 34 extends into the ground, thereby reducing the depth of a resulting fertilizer furrow, the bolt 48 may be positioned in a higher level aperture 44b or 44c. To increase the depth the fertilizer disc 34 extends into the ground, thereby increasing the depth of a resulting fertilizer furrow, the bolt 48 may be positioned in a lower level aperture 44b or 44a. Although three apertures 44a, 44b, 44c are provided in
With reference to
The debris member 56 may be associated with an attachment bracket 54, which may be part of a fertilizer assembly 36. The attachment bracket 54 may be used to connect the debris member 56 to the chassis 28. The attachment bracket 54 may be constructed out of metal (such as aluminum, steel, metal, alloys, etc.), plastic, ceramic, or other sufficiently strong and durable materials. The attachment bracket 54 may be formed from rectangular bar stock and may be bent or curved into a generally L-shape. The attachment bracket 54 may include a first leg or plate portion 54a and a second leg or plate portion 54b extending transverse, which may be perpendicular, from the first leg portion 54a. The first leg portion 54a may have a longer length than the second leg portion 54b.
As shown in
When assembled, the boss 60 may be slideable within the guide track 62 to allow a user to vertically adjust the position of the attachment bracket 54, and thus the fertilizer assembly 36 and the debris member 56, relative to the chassis 28, the fertilizer disc 34, or both. Once the chassis attachment aperture 58 is aligned with one of the plurality of apertures 44a, 44b, 44c, the user may position a fastener through the chassis attachment aperture 58 and one of the plurality of apertures 44a, 44b, 44c to couple the attachment bracket 54 to the chassis 28. The attachment bracket 54 and the fertilizer disc 34 may be attached to the chassis 28 with a single fastener, such as the bolt 48, in which case the attachment bracket (including the debris member 56) and the fertilizer disc 34 are adjusted in unison relative to the chassis 28. Alternatively, attachment bracket 54 and the fertilizer disc 34 may be attached to the chassis 28 with separate fasteners, in which case the attachment bracket 54 (including the debris member 56) may be slideably adjusted relative to the chassis 28 and the fertilizer disc 34. The adjustment of the attachment bracket 54 relative to the chassis 28 and/or the fertilizer disc 34 may be in a generally vertical direction.
With reference to
With reference to
The tube fitting 64 may be laterally aligned with the fertilizer disc 34 (see
With further reference to
In one implementation, the positioning element 70 is slideable relative to the attachment bracket 54 in a lateral direction transverse to a direction of travel of the fertilizer disc 34. To ease movement between the positioning element 70 and the attachment bracket 54, the positioning element 70 may include a substantially flat surface 70a configured to slideably bear against a confronting substantially flat surface 74 of the second leg portion 54b of the attachment bracket 54. To secure the positioning element 70 to the attachment bracket 54, a fastener, such as a bolt 76, may be inserted through apertures 78, 80 formed in the second leg portion 54b of the attachment bracket 54 and the positioning element 70, respectively. A nut 82 may be threaded onto a threaded portion of the bolt to fasten the positioning element 70 to the second leg portion 54b of the attachment bracket 54 once the positioning element 70 is moved to a desired position.
At least one of the apertures 78, 80 may be formed as a slot to permit movement of the positioning element 70 relative to the attachment bracket 54 when the bolt 76 is inserted through the apertures 78, 80. As illustrated in
In implementations where at least one of the apertures 78, 80 is formed as a slot, the slot may be formed in various orientations, including transverse to a direction of travel of the fertilizer disc 34, parallel to a direction of travel of the fertilizer disc, or a combination of both. As illustrated in
The elongate element 72 may be attached to the positioning element 70 so that as the positioning element 70 is translated relative to the second leg portion 54b of the attachment bracket 54, the elongate element 72 is likewise translated relative to the fertilizer disc 34. With reference to
The elongate element 72 may be formed as a continuous construction with the positioning element 70, or may be separately attached to the positioning element 70. For example, in some implementations, the elongate element 72 may be welded to the positioning element 70. In other embodiments, the positioning element 70 and the elongate element 72 may be molded or otherwise formed together as an integral component or piece.
With reference to
For example, in muddy, heavy residue (e.g., bean residue, corn stalks, etc.) conditions, a user may adjust the elongate element 72 laterally away from the disc 34 to provide more clearance between the elongate element 72 and the disc 34. The additional clearance may allow the heavy residue to pass by the disc 34 without inhibiting the rotation of the disc 34, while the elongate element 72 may remove excess debris from the disc 34 before the debris may build up between the attachment bracket 54 and the fertilizer disc 34 (see
The magnitude of lateral adjustment of the elongate element 72 relative to the disc 34 may be more or less than one inch. In some implementations, the elongate element 72 may be adjusted to immediately adjacent the disc 34 in which the elongate element 72 contacts or almost contacts the disc 34. From this immediately adjacent position, the elongate element 72 may be laterally translated away from the disc 34 to one-quarter of an inch, three-eighths of an inch, or any suitable distance up to and exceeding one inch. Once the elongate element 72 is moved to a desired position relative to the disc 34, the user may secure the positioning element 70 to the attachment bracket 54 by tightening the bolt 76 and nut 82 until the positioning element 70 is generally immovable relative to the attachment bracket 54.
As shown in
With reference to
The substantially straight portion 94 of the elongate element 72 may be downwardly sloping and integrally transition into an arcuate or curved portion 96 that defines a forward convex surface 96a directed towards a leading portion 34a of the disc 34 (the portion of the disc positioned forward of the rotation axis 90 of the disc 34). The arcuate or curved portion 96 of the elongate element 72 may be generally pointed in the direction of travel 84. The arcuate or curved portion 96 may be laterally adjacent the trailing portion 34b of the disc 34.
With continued reference to
The elongate element 72 of the debris member 56 may be configured to remove debris from the disc 34, such as by deflecting or knocking the debris off of the disc 34 and onto the ground. During operation, the disc 34 may be configured to rotate about the rotation axis 90 to create or open a furrow in the ground. As the tractor 10 pulls the row unit 24 through the field, debris in the field may attach or accumulate on a lateral surface of the disc 34. The debris may build up on the lateral surfaces of the disc 34 until it contacts other components of the row unit 24, such as the chassis 28, the attachment bracket 54, or other components. The debris accumulation may restrict the rotation of the disc 34, which may adversely affect the furrow creating or opening operation.
With reference to
The elongate element 72 of the debris member 56 may be formed to flex when confronted with difficult to remove debris and provide a resilient force that removes the debris from the disc 34. In operation, the debris may generally confront or impact the substantially straight portion 98 of the elongate element 72. As the disc 34 continues to rotate in the rotation direction 100, the debris may cause the substantially straight portion 98 to resiliently deflect about the arcuate or curved portion 96 of the elongate element 72 in an upward direction. The resilient deflection of the substantially straight portion 98 may create a spring-back or reactionary force sufficient to remove the debris from disc 34.
In addition to the resilient deflection of the elongate member about the arcuate portion 96, the debris may cause the substantially straight portion 94 to resiliently deflect about the attached end 72a of the elongate element 72 in an upward direction. The resilient deflection of the substantially straight portion 94 may create a spring-back or reactionary force in the elongate element 72 that is sufficient to remove the debris from the disc 34. The spring-back or reactionary forces in the substantially straight portions 94, 98 of the elongate element 72 may be downwardly directed such that any debris attached to the disc 34 is removed from the trailing portion 34b of the disc 34 towards the ground.
Similar to the resilient nature of the elongate element 72 in the plane of the disc 34, the elongate element 72 may be resilient in a direction out of plane of the disc 34. In some implementations, the elongate element 72 may be substantially rigid in a direction out of plane of the disc 34 such that the elongate element 72 may not substantially deform or deflect in a lateral direction relative to the disc 34. In some implementations, lateral adjustment of the elongate element 72 may be achieved by moving (such as sliding) the elongate element 72 as a single component, piece, or unit relative to the attachment bracket 54, as previously discussed.
The elongate element 72 may have a uniform or varying transverse cross-section. As illustrated in
In accordance with various embodiments, different types of devices such as scrapers or injection fittings may be used in a variety of different ways. The agricultural device, discussed herein, may be set up to adjust easily or replace the various devices but maintain the functionality of the devices discussed above. In one example, the debris member 102 may be movably mounted along bracket 100 as shown in
As illustrated in
The injector bracket 104 may include one or more positioning features 190 and one or more injector fittings. An example of the injector bracket 104 is shown in
In accordance with various examples, the positioning feature 190 may be an element that allows for adjustments of the injector bracket 104 relative to the bracket 100. In various examples the positioning feature 190 may be an aperture such as an elongated aperture through surface 191a and 191b. The elongated aperture may extend in a direction perpendicular to the disc 34. This orientation may allow for adjustment of the injector fitting 101/103 toward or away from disc 34. The elongated aperture may also extend in other directions or be formed in shapes operable to allow other degrees of freedom to the adjustment of the injector fitting 101/103. In various embodiments, the aperture in bracket 100 may allow for the adjustment by, for example, being an elongated aperture.
The debris member 102 as discussed herein may function similar to other embodiments discussed herein but may have a more robust structure such as shown for example in
The scraper element (e.g. the J-shaped) member may be curved in the plane orthogonal to the direction of movement. The thickness of the material from wall 199a to 199b may be less than the thickness of material from lower surface 198a to upper surface 198b. In another example they may be the same. In another example, the thickness of the material from wall 199a to 199b may be greater than the thickness of material from lower surface 198a to 198b. The thickness from lower surface 198a to upper surface 198b may also be variable. For example, after the curvature 196 the thickness may increase along edge 172 until it is the same as the width of base 156. The debris member 102 may also include a positioning feature 180. In one example, the positioning feature 180 may be an elongated aperture through base 156. When the debris member 102 is mounted, the elongated aperture may extend in a direction perpendicular to the disc 34. This orientation may allow for adjustment of the debris member 102 toward or away from disc 34. The elongated aperture may also extend in other directions or be formed of other shapes operable to allow other degrees of freedom to the adjustment of the debris member 102.
In accordance with various embodiments, the bracket 100 may have any form suitable to secure and allow adjustment of the debris member 102 relative to the disc 32 and separately allow adjustment of injector bracket 104 relative to the disc. The bracket may be molded, cast, machined, or formed such as from sheet steel as one example. An example of bracket 100 is shown in
As indicated above, the bracket 100 may include a second bracket support surface 159. Support surface 159 may include opposing surfaces 159a, b which may define the structural wall operable to support injector bracket 104. The surface 159 may include an aperture 178. Positioned adjacent to surface 159 may be a wall 163. The wall 163 may provide support for the injector bracket 104 while mated to surface 159. The wall 163 may be defined by a first surface 163a and a second surface 163c. The surface 159 may be substantially perpendicular with or merely intersect with surface 163c. Surface 163b may extend up from the surface 159 in the same direction that the injector bracket 104 mates with the surface 159. The wall 163 may be positioned such that the portion of the injector bracket 104 which mates with surface 159 may also contact surface 163b along an edge 191c (see
As shown in
As discussed above the debris member 102 and or the injector bracket 104 may have a positioning feature that allows for adjustability. However the adjustability may also be provided for in the bracket 100. For example, either one or both of apertures 181 or 178 may be an adjustment feature operable to allow the debris member 102 and or the injector bracket 104 to be located in various positions. In this regard, one or more of the apertures 180, 181, 190, and 178 may be formed as an adjustable positioning feature such as a slot. This would permit movement of the debris member 102 and/or the injector bracket 104 relative to the bracket 100 and/or disc 34. Similar to other embodiments (e.g. illustrated in
In accordance with various embodiments, any of the positioning features and/or apertures (e.g. 180, 181, 190, and 178) formed as a slot may be formed in various orientations, including transverse to a direction of travel of the fertilizer disc 34, parallel to a direction of travel of the fertilizer disc, or a combination of both. As illustrated in
As another example, the debris assembly may consist of a bracket 100 having separate mounting locations for the debris member 102 and the high pressure injector fitting 101 and/or low pressure injector fitting 103. By so doing, the injection fitting is separate from the debris member. In this example, the injector fitting and the debris member are separately positionable on the bracket. This allows a user to separately position each relative to the other. The positioning of the injector fitting, for instance, does not affect the positioning of the debris member. Configuring the structure, as described above, to allow the adjustment of the debris member and the injection fitting with a single fastener, while convenient for reducing the number of fasteners to remove, may make it harder to adjust the injection fitting without moving or adjusting the debris member because both have to be held and positioned as the one bolt is tightened.
With the bracket, the debris member is independent of the injector fitting. If the user needs to adjust the debris member, the user can loosen the bolt and position the debris member without moving the injection fitting. Alternatively, the user can reposition the injection fitting without moving the debris member. This may be advantageous because sometimes in different soil and residue conditions, the user may need to change the debris member setting to prevent it from plugging and stopping the fertilizer disc from turning. By moving the debris member further away from the fertilizer disc in heavy residue conditions, it prevents the debris member from plugging up and stopping the fertilizer disc from turning. Under wetter soil conditions, the user may need to move the debris member closer to the fertilizer disc to prevent mud from building up. The ability to adjust one over the other makes it very convenient for the user to make changes on the go from field to field without wasting a lot of time.
With reference to
It may be noted that each of the embodiments discussed herein may be combinable with other embodiments as they are not necessarily exclusive. For example, the J-shaped scraper 102 (see e.g.
Example debris members provided herein may provide numerous advantages relative to current technology. For example, the debris member may be movable in multiple different directions relative to a disc associated with a farming row unit. The debris member may be laterally translatable relative to the disc. The lateral movement of the debris member may allow a user to alter or change the distance between the debris member and the disc depending upon the field conditions. The lateral adjustability may allow use of the debris member in substantially all field conditions, thereby ensuring an associated disc is operating properly in the field regardless of the conditions. Additionally, the debris member may be movable in a plane substantially parallel to the disc. The debris member may be vertically movable relative to the disc to adjust the height of the debris member relative to the ground. Further, the debris member may be axially movable relative to the disc. The axial adjustability of the debris member may allow a user to maintain a substantially consistent overlap between the debris member and the disc during operation, thereby accounting for reductions in disc diameter due to wear.
While the provided figures illustrate a debris member in conjunction with a fertilizer disc, the debris member may be used in conjunction with any disc, wheel, or rotating device that collects debris along its surfaces. For example, the debris member may be used in conjunction with a seed disc, wheel, or both. Further, although the provided figures illustrate a debris member associated with one lateral side of a fertilizer disc, the debris member may be associated with either or both lateral sides of the disc. In addition, although the debris member is illustrated as being part of a tractor-pulled fertilizing assembly, the debris member may be part of any other movable device with wheels, for instance, a coulter, ripper, or the like.
All directional references (e.g., upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, inner, outer, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the examples of the invention, and do not create limitations, particularly as to the position, orientation, or use of the invention unless specifically set forth in the claims. Joinder references (e.g., attached, coupled, connected, joined, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected and/or in fixed relation to each other.
In some instances, components are described with reference to “ends” having a particular characteristic and/or being connected with another part. However, those skilled in the art will recognize that the present invention is not limited to components which terminate immediately beyond their points of connection with other parts. Thus, the term “end” should be interpreted broadly, in a manner that includes areas adjacent, rearward, forward of, or otherwise near the terminus of a particular element, link, component, part, member or the like.
In methodologies directly or indirectly set forth herein, various steps and operations are described in one possible order of operation, but those skilled in the art will recognize that steps and operations may be rearranged, replaced, or eliminated or have other steps inserted without necessarily departing from the spirit and scope of the present invention. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.
Although the present invention has been described with respect to particular apparatuses, configurations, components, systems and methods of operation, it will be appreciated by those of ordinary skill in the art upon reading this disclosure that certain changes or modifications to the embodiments and/or their operations, as described herein, may be made without departing from the spirit or scope of the invention. Accordingly, the proper scope of the invention is defined by the appended claims. The various embodiments, operations, components and configurations disclosed herein are generally exemplary rather than limiting in scope.
This application is a non-provisional application of and claims priority to U.S. Provisional Application No. 61/802,380, field on Mar. 16, 2013, entitled “Debris Assembly for an Agricultural Row Unit,” and this application is a continuation-in-part application of and claims priority to U.S. patent application Ser. No. 13/834,655 field on Mar. 15, 2013, entitled “Debris Assembly for an Agricultural Row Unit,” both of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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61802380 | Mar 2013 | US |
Number | Date | Country | |
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Parent | 13834655 | Mar 2013 | US |
Child | 14213541 | US |