DECK BRACKET

Abstract

A deck board support bracket includes a drainage channel in a top surface of the bracket and deck boards are secured in an end to end manner with a space between two deck board ends centered over the drainage channel. Water presented on the deck surface at two deck board ends passes therebetween and to one side of a supporting joist. The deck board support bracket can be used with various deck board fastening arrangements and preferably is made of an injection molded plastic material.

Description

FIELD OF THE INVENTION

The present invention relates to deck board support brackets and improvements associated with deck board securement at a joist.

BACKGROUND OF THE INVENTION

Perpendicular support brackets are commonly used to connect one surface to a second surface.

It has also been known to use perpendicular deck board mounting brackets which are made of metal and are used to support an end of the deck board. It is also known to use two perpendicular brackets to support the butt end the deck board on opposite sides of the deck board.

The most common approach for securing of deck boards to underlying joists is to have two abutting deck boards centered over a joist with the end of each deck board being attached to the joist. With this arrangement the deck boards abut on the center line of the joist and water can accumulate at this but joint. This type of securement can lead to rapid deterioration of the ends of the deck boards and the underlying joist. Furthermore, only a portion of each deck board overlaps the joist in contrast to deck boards which pass over the joist being fully supported by the joist. Typically when two deck boards abut and are centered over a joist, two screws are used to attach each deck board to the joist. These screws in combination with the abutting ends can lead to deterioration of the structure due to moisture accumulation etc.

The present invention utilizes a deck board support bracket to be secured to one side of the joist that provides a separate securement surface for one end of a deck board located to one side of the joist. Furthermore, rather than deck boards abutting, it is preferred to separate the ends of the deck boards and provide a drainage channel is provided between the abutting deck boards allowing water to pass therebetween.

SUMMARY OF THE INVENTION

A deck support bracket according to the present invention comprises a generally planar back member for mounting to a joist, a top mount member separated from and spaced outwardly of said back member generally at an upper edge of the back member, at least two gusset supports joining the top mount member to the back member and cooperating therewith to define an elongate flow through drainage port located at an edge of the back member facing the top mount member. The elongate drainage port cooperates with and separates said top mount member from said back member a sufficient distance to pass water freely through said drainage port past said top mount member and to the one side of the back member.

In an aspect of the invention, the at least two gussets form the major connection between the back member and the top member with two of the at least two gussets located at opposite ends of the top mount member.

In a preferred aspect of the invention, the top mount member is spaced outwardly of the back member a distance of 0.25 to 0.50 inches.

In a further aspect of the invention the back member and the top mount member form a perpendicular configuration.

In yet a further aspect of the invention the deck support bracket is of a unitary construction and made of an injection molded plastic material.

A deck support bracket according to the present invention comprises a generally planar back member for mounting to a joist, a top mount member separated from and spaced outwardly of the back member generally at an upper edge of the back member, and at least two gusset supports joining the top mount member to the back member and cooperating therewith to define an elongate flow through drainage port located at an edge of the back member facing the top mount member. The elongate drainage port cooperates with and separates the top mount member from the back member a sufficient distance to pass water freely through the drainage port past the top mount member and to the one side of the back member,

BRIEF DESCRIPTION OF THE DRAWINGS

Preferred embodiments of the invention are shown in the drawings, wherein:

FIG. 1 is a front perspective view of the deck support bracket looking downwardly on the bracket;

FIG. 2 is a front perspective view of the deck support bracket looking upwardly at a top of the member of the bracket;

FIG. 3 is a partial perspective view showing two deck support brackets secured to a joist about to secure and support an end of a deck board to one side of the joist;

FIG. 4 is a perspective view of the two deck support brackets secured for supporting an end of a further deck board (not shown);

FIG. 5 is a side view through a decking structure where the deck support bracket is attached to a joist and one deck board partially overhangs the joist and a second deck board has an end thereof spaced outwardly from the joist and supported by the bracket;

FIG. 6 is an end view showing the deck support bracket used to secure two adjacent deck boards using a specialized central fastening arrangement;

FIG. 7 is a view similar to FIG. 5 showing the bracket being used with screws for securing deck boards from below the deck surface;

FIG. 8 is a view showing deck boards being secured by passing screws through the top of the deck boards and into the deck board support bracket;

FIG. 9 is a view showing screws being used in combination with slotted deck boards for securing of the deck boards to the deck support bracket;

FIG. 10 is a perspective view of a modified deck board support bracket which is of an increased size for different applications bridging underneath a board for attachment on opposite sides of the board; and

FIG. 11 is a sectional view illustrating the modified deck support bracket of FIG. 10 used to support three deck boards.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The deck support bracket 2 shown in FIGS. 1 and 2 includes a back member 4 used to secure the deck support bracket 2 to a joist or other structure. A top mount member 6 is positioned to one side of and perpendicular to the back member 4 with a flow-through drainage arrangement 10 separating the back member 4 from the top mount member 6. The drainage arrangement 10 is preferably an open slot. At least two gusset supports 8 are provided that join the top mount member 6 to the back member 4. Depending upon the length of the deck support bracket 2, additional gusset supports can be provided. For many applications, only two gusset supports 8 will be provided. These gusset supports 8 are preferably provided adjacent the ends of the deck support bracket 2. The corner holes 7 are positioned to locate fasteners that pass through the holes and engage a deck board preferably at least one inch from a side of the deck board and at least one inch from the end of a deck board for securement from below the deck board.

The deck support bracket 2 is particularly useful when used with wooden deck boards and joists and other structures however it is also useful with all composite and PVC deck boards and/or joists and other structures and any combinations thereof. The type of material support by the bracket does appreciably impact the utility.

The back member 4 includes a series of screw ports 20 used to attach the back member to the face of a joist. In the particular embodiment shown, four such screw ports 20 are provided however the positioning, placement and the number of screw ports can vary.

The deck support bracket 2 is preferably used such that the angle drainage face 14 is positioned in a gap between parallel deck boards. As is shown in FIG. 5, the present deck support bracket 2 is advantageously used to allow moisture to pass through the deck and in particular allow moisture to pass between two deck boards which are positioned end to end but have a gap therebetween (spaced butt joint).

The deck support bracket 2 as shown in FIG. 2 includes a securing boss 18 generally on a center line with respect to the width of the bracket and this securing boss can be used with respect to the particular fastening arrangement for securing adjacent parallel deck boards.

The deck support bracket 2 is preferably of a unitary construction and preferably is injection molded using a suitable plastic material. The particular plastic or reinforced plastic material can be appropriately selected in accordance with the required design load characteristics.

The at least two gusset supports 8 form a strong mechanical connection between the top mount member 6 and the back member 4. These gusset supports resist deflection of the top mount member 4 and effectively form braces between a joist and the end of a deck board which is positioned to one side of the joist.

As shown in FIGS. 3 and 4, two deck support brackets 2a and 2b are used to support the butt end of deck board 42a about to be secured. The end of deck board. 42a will not overlie the joist 40 as it is spaced to one side of the joist. The two deck board support brackets 2a and 2b provide the structural connection between the joist 40 and the end of the deck board 42a. Furthermore the deck board 42b is positioned to have its butt end 45 at least overlapping with the joist and in the preferred embodiment as shown partially overhangs the joist 40.

FIG. 4 shows a preferred arrangement where the adjacent deck board 42 passes over the joist and over part of the deck support bracket 2a. As shown in FIG. 4 any moisture that comes into contact with the deck at a position of the two abutting deck boards 42a and 42b would freely pass through the drainage gap provided by each of the deck board support brackets. In addition, it can be appreciated that there is a portion of the deck board 42a that is intermediate the two deck support brackets 2a and 2b and water can pass between the opposed spaced ends of the deck boards 42a and 42b.

With this arrangement, the opposed ends of each of the deck boards 42a and 42b are less prone to deterioration caused by exposure to moisture over an extended period of time. Furthermore the underlying joist 40, and particularly the top surface thereof, is less prone to damage due to accumulated moisture as the deck boards do not abut at the joist and deck boards 42a and 42b do not but over what would be the center line of the joist 40.

The sectional view of FIG. 5 shows the deck board 42a supported by the deck support bracket 2 such that the end 43 of the deck board 42a is located over the flow through drainage arrangement 10. The deck board 42b and its end 45 pass over the joist 40 and the end 45 is preferably, generally aligned with the back member 4. With this arrangement deck board 42b, as it passes over the joist 40, protects the joist and the end 45 of the deck board 42b is less prone to damage as moisture is encouraged to pass between the two ends 43 and 45 rather than accumulate between such ends.

As shown in FIG. 5 the possible securement length for deck boards 42a and 42b has dramatically increased due to the top surface of the deck support bracket 2. Deck board 42b overhangs joist 40 and any fastener such as a screw can pass through the deck board at least 0.75 to 1.0 inches from the end of the board. This is within the recommended distance to avoid splitting or cracking. Essentially deck board 42b has the entire width of the joist plus a small overhang that can be used for securement (see FIG. 4).

Deck board 42a can also be secured with sufficient spacing from the end thereof due to the width of the top mount member

For wood deck boards the recommended spacing from the end of a deck board is one inch. With a joist width of 1.5 inches and a partial overhang this can be realized for both deck boards 42a and 42b.

The deck support bracket 2 accommodates different securement with appropriate spacing from the ends of the deck boards.

As shown in FIGS. 3 and 4, the preferred arrangement for supporting of the deck boards 42a and 42b using this type of connection, uses two deck support brackets 2 with each of these brackets essentially centered in the gap between parallel deck boards and supporting an end of a deck board spaced to one side of the joist.

FIGS. 6 through 9 show different fastening arrangements for securing of deck boards to the top mount member of the deck support bracket.

FIGS. 6 and 7 show the deck support bracket 2 in combination with a hidden fastener type arrangement for securing of deck boards. The injection molded deck support bracket 2 allows engagement with a diverse group of fasteners and different orientations in contrast to specialized dedicated systems.

In FIG. 6 the deck boards 42 on the sides thereof include an elongate securing slot 44 for use with the specialized securing member 80. Member 80 includes a plate member 82 that engages each of these slots of the deck boards 42 and a screw fastener 84 is positioned to pass through the top mount member 4 and into the underlying securing boss 18. The fastening arrangement 80 would also be used with respect to securing of deck boards to joists where each of the deck boards pass over a joist. With respect to the securing arrangement of FIG. 3, the deck board 42b would have one of these fasteners securing of the deck board to the joist 40 and the deck board 42a would have this type of fastener securing the end of 42a to the top member of the support bracket. Where deck boards 42a and 42b are supported as shown in FIG. 3, deck board 42a will be secured to the top member 6 and the deck board 42b will be directly secured to the joist 40.

There are also other securing arrangements, such as shown in FIG. 7, where fasteners are provided below the deck surface and extend from below the deck surface upwardly to secure the deck boards. Different types of fastening arrangements are used to perform under deck fastening however the deck support bracket 2 can have fasteners 90 pass through the top member 6 and appropriately engage the deck boards.

FIG. 8 illustrates a more conventional use of the deck support bracket 2 and fasteners 100 that pass through the deck boards and engage the top member 6. If the end of the deck board 42a is positioned to one side of the joist 40 then fastener 100a would pass through the top member 6. In contrast, if deck board 42b passes completely over both the joist 40 and the deck support bracket 2, the screw 100b would preferably engage the joist 40. In the embodiment shown, deck board 42b is attached to the top member 6 and a further screw, not shown, would pass through the deck board 42b and engage the joist 40. The additional screw 100b can provide some additional assistance in maintaining the position of the top mount member 6 as it is attached to the continuous deck board 42b.

FIG. 9 shows yet a further fastening arrangement where the screws 110 are driven from above at an angle and pass through the slots 120 and engage the top mount member 6. This type of angled screw securement still provides a hidden-type fastening of the deck boards 42 to the underlying support structure. The deck boards 42a and 42b are shown as having slots 120 however these deck boards could be conventional wood deck boards with the screws passing at an angle through the sides thereof. Normally when deck boards are side by side as shown in FIG. 9, one of the deck boards will continue over the joist and deck support bracket 2 and the end of the board will be at a different location (see FIG. 4). Securing both side by side boards to the top mount member 6 improves structural integrity.

The deck support bracket 2 as shown in FIGS. 1 and 2, as well as the deck support bracket 202 (FIG. 10), is specifically designed to provide a desirable spaced abutting-type connection of two deck boards to one side of an underlying joist. The deck support bracket 202 is of increased length and can be used with larger size deck boards and/or used with smaller deck boards such that one bracket can be used to underlie one full board and partially underlie the two adjacent deck boards. The deck support bracket 202 includes the back member 204, the top mount member 206 and the support gussets 283.

The central board 250 extends over the joist but stops on the bracket. Deck boards 251 and 252 are through boards. With extended bracket 202 two bosses 260 and 261 are positioned in the gaps between boards for receiving the fastener 270 for engaging board slots as previously described. A sloped drainage edge 280 runs generally to the width of the bracket 202. Four gussets 283 are shown but additional gussets may be provided. This bracket is capable of receiving top down screws, bottom up screws and diagonal screws. The bracket is typically about 7.5 inches wide when used for 5 ½ inch boards. Six ports 273 can be used for bottom up screws. The bracket 202 adjacent the back member 204 includes a drainage slot 281. The end walls of the drainage slot 281 include an angled top surface 285 to promote drainage. The drainage slot 281 is positioned between end to end deck boards and any moisture is encouraged to pass through the slot protecting any deck boards adjacent the slot.

A number of different fastening arrangements have been described and these fastening arrangements can be used in combination.

It can also he appreciated that these deck support brackets 2 and 202 can advantageously be used in other applications where it is desirable to secure deck boards to underlying joists. For example, many deck configurations now use deck boards at different angles or deck hoards used to define a very unique pattern and these brackets can also be used as conventional type support brackets.

In the preferred embodiment the ends of the deck boards are shown with an appreciable gap between abutting ends. This is normally preferred, however in some applications a smaller gap can be used while still providing the desirable drainage between abutting deck boards. Therefore significant variations are available to the end user to accommodate particular requirements or configurations.

The deck board support brackets are preferably made of a suitable plastic or injection molding material, however, a bracket made of steel or metal is also a practical alternative. Typically, such a metal bracket would be formed as part of a progressive stamping/bending process. Therefore, the present invention is not limited to an injection molded product and a deck board bracket of a metal or other material having the claimed features is also included.

Although preferred embodiments of the invention have been described here in detail, it will be understood by those skilled in the art that variations may be made thereto, without departing from the invention, as described and claimed in the present application.

Claims

1. A deck support bracket comprising a generally planar back member for mounting to a joist, a top mount member separated from and spaced outwardly to one side of said back member generally at an upper edge of said back member, at least two gusset supports joining said top mount member to said back member and cooperating therewith to define an elongate drainage port located at an edge of said back member facing said top mount member, said elongate port defining an open visibly clear space between said top mount member and said back member allowing water to freely pass between said top mount member and said back member through said elongate drainage port and to said one side of said back member.

2. A deck support bracket as claimed in claim 1 wherein said at least two gussets form the major connection between said back member and said top mount member with two of the at least two gussets located at opposite ends of said top mount member.

3. A deck support bracket as claimed in claim 1 wherein said top mount member is spaced outwardly of said back member a distance of 0.25 to 0.50 inches.

4. A deck support bracket as claimed in claim 1 wherein said back member and said top mount member form a perpendicular configuration and said back member on an upper edge includes an inclined drainage surface angled downwardly into said elongate flow-through channel.

5. A deck support bracket as claimed in claim 1 wherein said deck support bracket is of a unitary construction and made of an injection molded plastic material and said elongate flow-through channel is enclosed by said back member, said top member and said at least two gusset supports.

6. A deck support bracket as claimed in claim 2 wherein said top mount member is spaced outwardly of said back member a distance of 0.25 to 0.50 inches.

7. A deck support bracket as claimed in claim 2 wherein said back member and said top mount member form a perpendicular configuration.

8. A deck support bracket as claimed in claim 3 wherein said back member and said top mount member form a perpendicular configuration.

9. A deck support bracket as claimed in claim 2 wherein said deck support bracket is of a unitary construction and made of an injection molded plastic material.

10. A deck support bracket as claimed in claim 3 wherein said deck support bracket is of a unitary construction and made of an injection molded plastic material.

11. A deck support bracket as claimed in claim 4 wherein said deck support bracket is of a unitary construction and made of an injection molded plastic material.

12. A deck support bracket as claimed in claim 1 including a securing boss located on and projecting downwardly from a lower surface of said top mount member.

13. A deck support bracket as claimed in claim 1 including a securing boss located on and projecting downwardly from a lower surface of said top mount member.

14. A deck support bracket as claimed in claim 13 wherein said top mount member is spaced outwardly of said back member a distance of 0.25 to 0.50 inches.

15. A deck support bracket comprising a generally planar back member for mounting to a joist, a top mount member separated from and spaced outwardly of said back member generally at an upper edge of said back member, at least two gusset supports joining said top mount member to said back member and cooperating therewith to define an elongate flow through drainage port located at an edge of said back member facing said top mount member, said elongate drainage port cooperating with and separating said top mount member from said back member a sufficient distance to pass water freely through said drainage port past said top mount member and to said one side of said back member.