Installing deck material on a deck, such as a residential deck, is often difficult and taxing work. This is because the height of a deck surface is not conducive to the human body's natural shape and condition when installing deck planking. Further, many decks are elevated off the ground, and working on a ladder or the like requires moving the ladder often, and still may not place the installer's body at a comfortable height for installation of planks for the deck.
One issue in the installation of decking materials on framing is often bad elevation of the working surface for standing or kneeling for an installer. If the working surface is too high, such as at deck level or only a little below deck level, bending over is hard on the body. If the working surface is too low, installation is also difficult. Using ladders or extensive scaffolding is time consuming, expensive, and inefficient. Modern decks often use small fasteners and hidden clips, and working at an inefficient height makes installing deck boards time consuming and physically difficult.
In one embodiment, a joist runner includes a flat platform, and a joist engager coupled to the flat platform. The joist engager includes a top joist engagement structure having a top joist engager and a bottom joist engagement structure having a bottom joist engager. The top joist engagement structure includes a pivot point configured to engage with a joist to pivot the deck platform hanger to engage the joist with the top joist engager and the bottom joist engager.
In another embodiment, a joist runner includes a flat platform and a joist engager coupled to the flat platform. The joist engager includes a top joist engagement structure having a top joist engager and a bottom joist engagement structure having a bottom joist engager. The top joist engagement structure includes a pivot point configured to engage with a joist to pivot the deck platform hanger to engage the joist with the top joist engager and the bottom joist engager. The top joist engager includes a side bracket, a top joist bracket, and a roller. The side bracket is substantially parallel to a side face of the main body, and the top joist bracket is positioned between the side bracket and the main body to form a structure into which a top of a joist can be fit. The roller is rotatably mounted between the side bracket and the main body and is rotatable about an axis extending perpendicular to the side face of the main body. The bottom joist engager includes a bottom joist bracket and a joist side weldment secured to the bottom joist bracket to extend substantially parallel to a side face of the main body. The side weldment, the bottom joist bracket, and the main body form a structure into which a bottom of a joist can be fit.
In another embodiment, a method of preparing a deck installation platform includes mounting a first joist runner, having a first flat platform, on a first joist; and mounting a second joist runner, having a second flat platform, on a second joist. A working surface is placed to bridge between the first flat platform and the second flat platform. The first joist runner and the second joist runner each include a joist engager coupled to the flat platform, each joist engager including a top joist engagement structure having a top joist engager and a bottom joist engagement structure having a bottom joist engager, for engaging a top and a bottom of the joist therebetween.
Embodiments of the present disclosure provide joist runners/hangers for easy and removable mounting to joists of a deck, or to other structural components, including but not limited to rafters, roof decking, flooring, decking on mobile equipment, and the like, for the installation of deck boards over the structure. The embodiments of the present disclosure provide a safe, efficient, properly dimensioned hanger on which any board or scaffold piece may be laid, and laid at a level conducive to easy access to the decking surface without putting excess strain on an installer.
In one embodiment, a deck platform hanger/joist runner 100 is shown in side elevation view in
The flat platform support 106 comprises, in one embodiment, an extension 116 of the bottom engagement arm 112, and a flat platform support arm 118. The extension 116 and the flat platform support arm 118 are arranged in one embodiment to form a v-shaped support of the flat platform 102, underneath the flat platform 102. One end 126 of extension 116 supports a first end 130 of the flat platform 102. One end 128 of flat platform support arm 118 supports a second end 132 of the flat platform 102, and the opposite ends of the extension 116 and the flat platform support arm join at the v of the v-shaped flat platform support 106.
In one embodiment, the top joist engager 110 is a c-shaped component with an opening facing downward toward a top of a joist 150. The top joist engager 110 is sized in one embodiment to fit a 2 inch side 154 of a 2 inch wide×10 inch high joist 150, although it should be understood that different sizes of joist engagers 104 may be used without departing from the scope of the disclosure. However, 2×10 inch joists 150 are traditional, so the discussion of the deck platform hanger 100 herein are referring to a 2×10 inch joist 150. The c-shaped component faces downward with respect to a top of a joist 150, fitting around the top of the joist 150 to engage it.
The top joist engager 110 in one embodiment further includes a kick plate 120 extending from the top joist engager 110 at an angle. The kick plate 120 extends in one embodiment upward from a top of the top joist engager 110 and provides a platform for moving the deck platform hanger 100 by striking the kick plate 120. An optional brace 124 extends between the top joist engagement arm 108 and the bottom joist engagement arm 112.
In one embodiment, the bottom joist engager 114 is a c-shaped component with an opening facing upward toward a bottom of a joist 150. The bottom joist engager 114 is also sized in one embodiment to fit the 2 inch side 154 of a 2×10 inch joist 150, although it should be understood that different sizes of joist engagers 104 may be used without departing from the scope of the disclosure. However, 2×10 inch joists are traditional, so the discussion of the deck platform hanger 100 herein are referring to a 2×10 inch joist. The c-shaped component faces upward with respect to a bottom of a joist, fitting around the bottom of the joist to engage it.
The top and bottom joist engagers 110 and 114 cooperate to engage a joist 150, with height 152 and width 154, on its top and its bottom to provide a stable and secure deck platform hanger 100. A side view of the top joist engager 110 in place on a joist 150 is shown in
As can be seen in
The deck platform hanger 100 also includes in one embodiment a hook 120 at the end 132 of the plank support 102. The hook 120 extends upward from the plank support 102, and then extends back toward the top joist engagement arm 130 to form a stop for planking used with the deck platform hanger 100 on which an installer kneels or stands. Ends 130 and 132 are in one embodiment separated by a distance 131 of greater than 20 inches, to allow one or two 2×10 joists to be used as planking 162 for a working surface. The hook 120, as well as a plank 162 supported on plank support 102 for an installer, is shown in greater detail in
Although they have been described separately, it should be understood that the bottom joist engagement arm 112 and the extension 116 comprise a single piece of material in one embodiment, and that is how they are shown in the FIGS. In one embodiment, the deck platform hanger 100 is made of steel, but it should be understood that the material used for the deck platform hanger 100 may be any material of sufficient strength to brace against and with a joist, and to support weight of planking and installers on multiple deck platform hangers mounted on multiple joists.
Deck platform hangers/joist runners 100 are shown in place on joists of a deck, with planking 162, and installers, in
In operation, more than one deck platform hanger 100 is used to support planking or a platform for a working surface for an installer to install deck boards at deck level. Each hanger 100 hooks directly to a joist using a pendulum motion, using torque to fully seat the hanger on a joist. This design allows the swing of the pendulum via torque to be terminated into the joist. The top joist engager 110 is placed over a top of a joist with the end 132 raised. Once the top joist engager is seated, the weight of the flat platform 102 and flat platform support 106 allow a natural gravitational swing that raises bottom joist engager 114 to meet a bottom of the joist. Thereby, the top joist engager 110 and the bottom joist engager 114 sandwich the joist therebetween in a stable manner.
When in place on a joist 150, the deck platform hanger 100 is engaged with the joist via the top joist engager 110 and the bottom joist engager 114. In one embodiment, the flat platform 102, when the deck platform hanger 100 is in place on a joist 150, is at a height 134 approximately 19-20 inches below a top of the joist 150. This height 134 provides a comfortable difference between a working height and a deck surface height. Such a position increases efficiency and speed in the placement of deck boards 160 onto a deck, since an installer is positioned at a proper working height conducive to less stretching and bending for installation of deck boards. The working height 134 of 19-20 inches is knee height for most adults. Knee height is a very good position for reach, body elevation, and efficiency. It should be understood that the 19-20 inch height 134 is exemplary, and that different heights 134 could be provided without departing from the scope of the disclosure.
Planking for use with the deck platform hangers of the present disclosure may determine how many hangers 100 are used for support of the planking. For example, if planking is rated for 50 pounds, hangers 100 may be placed every other joist to provide proper support. If planking is rated for more weight, fewer hangers 100 may be used, spaced farther apart on joists.
Another embodiment of a structure installation hanger/joist runner 1000 is shown in
Top joist engagement structure 1006 includes in one embodiment a top joist engager which comprises side bracket 1010, top joist bracket 1012, and roller 1014. Roller 1014 is rotatably mounted to rotate as shown in arrows 1028 (
Bottom joist engagement structure 1008 includes in one embodiment a bottom joist bracket 1018 and a joist side weldment 1016 secured to the bottom joist bracket. The side weldment 1016, bottom joist bracket 1018, and main body 1002 form a structure into which a bottom of a joist fits. The bottom joist bracket 1018 is in one embodiment secured to the main body by a back bracket 1030 using bolts 1032 through openings 1034 in the main body 1002.
A set of openings 1034 are provided in one embodiment that allow the position of the bottom joist bracket 1018 and back bracket 1030 to be adjusted up or down to adjust a distance between a top of the bottom joist bracket 1018 and a bottom of the top joist bracket 1012. This adjustment is made to accommodate a different nominal sized joist. In one embodiment, a nominal 2 inch by 10 inch joist is accommodated. Adjustment of the position of the bottom joist engager by moving the bottom joist bracket 1018 and back bracket 1030 allows for accommodation of a different size joist, for example a nominal 2 inch by 12 inch joist. The sizes of joists that may be accommodated by the top and bottom joist engagers and movement thereof is not limited to those sizes discussed. It should be understood that different size joists may easily be accommodated without departing from the scope of the disclosure.
Roller 1014 is in one embodiment a polyethylene (poly) roller that is rotatably movable within bracket 1010 and main body 1002. The poly roller 1014 is positioned to limit an amount of tipping action that can be done on the joist runner 1000. Overcamming to move the side bracket 1010 past a top of a joist by pivoting about the roller 1014 allows the joist runner 1000 to be moved laterally off of a joist. Handle 1020 is provided in one embodiment at a top of the main body 1002. In conjunction with roller 1014, handle 1020 is used in one embodiment to move the joist runner 1000 along a joist without disengaging from the joist. Applying pressure on handle 1020 in the direction of arrow 1048 causes the joist runner 1000 to cam away from the joist and engage the roller 1014. This action allows a user to move the joist runner 1000 using the roller 1014 and pressure. Handle 1024 may also be used alone or in combination with handle 1020 to assist in camming the joist runner 1000 to engage roller 1014. Handle 1024 allows for lifting of the joist runner 1000 to effect camming thereof onto the roller 1014.
Overcamming of the joist runner 1000 to a point where the side bracket 1010 is rotated through an angle 1040 sufficient to disengage laterally from the joist allows removal of the joist runner 1000 from the joist. Roller 1014 is positioned so that its outer surface is at a position (e.g., height) 1036 slightly above a bottom position (e.g., height) 1038 of the top joist bracket 1012 when the joist runner 100 is engaged with the joist for use. When the joist runner 1000 is cammed by pressure to the handle 1020 (and/or to handle 1024), the roller 1014 is engaged while a portion of the side bracket 1010 is still engaged with the joist, along with the main body 1002. In that manner, the joist runner 1000 does not disengage completely from the joist until the joist runner 1000 is rotated to an angle above angle 1040 (see
The kick plate of the embodiment of
While structures that contain a joist on three sides have been shown as top joist engager 1006 and bottom joist engager 1008, it should be understood that different structures suitable for containing a joist in similar fashion may be used without departing from the scope of the disclosure. Such different structures include, by way of example only and not by way of limitation, clamps, screw clamps, and the like.
In some situations, such as where a platform for working is elevated, safety considerations would dictate or even require more permanent attachment of joist runners to joists. In such circumstances, holes provided in embodiments of the joist runner 1000 may be used to screw or nail the joist runner to a joist, or to secure a working platform to the flat platform 1004 Representative holes are shown in the FIGS. As holes 1042, 1044, and 1046, although additional holes could be provided without departing from the scope of the disclosure. Holes 1044 and 1046, for example, may be used to screw a joist runner 1000 to a joist. Hole 1042 (see
Additionally, in one embodiment, strap openings 1026 are provided in flat platform 1004. The strap openings 1026 may be used in conjunction with handle 1024 in one embodiment to strap or otherwise affix a platform such as 1404 to flat platform 1004. For example, a strap (not shown) could be run through both handle 1024 and strap opening 1026 to secure a platform 1404 to the flat platform 1004. Alternatively, a strap could be run through strap opening 1026, around a platform, and back, to secure the platform.
While level joists are discussed, it should be understood that the embodiments of the present disclosure could be used on non-level joists, such as roof joists which sit at an angle. For example, the joist runners could be used while mounted to joists/rafters of a pitched roof, with the screw holes 1042, 1044, 1046, and potentially further anti-slide connections. In such an instance, the flat platform portion 1004 of a joist runner 100 could be angled to compensate for the pitch of the roof, so as to provide a level working platform.
In another embodiment, the ergonomic working height below a working surface could be adjusted with either a taller main body 1002, or an adjustable height flat platform 1004, without departing from the scope of the disclosure. Additionally, further flat platforms like flat platform 1004 could be provided in a stepped or chair fashion, allowing a worker to sit on one flat platform and stand on another, to obtain proper working height. Embodiments of the disclosure could also be used elsewhere, such as, for example, for installing decking such as hardwood and composite flooring with open joists, installation of decking on mobile equipment such as flatbed trailers, tooling, manufacturing, or the like. In all embodiments and uses, any terrain of feature underneath the platform does not have a bearing on the working area provided by a platform on joist runners. Therefore, whether the ground below is a few feet or many feet, whether it is rough, broken, muddy, wet, or the like, does not affect operation of the joist runners and platform. The working area is consistent and level.
As to elevation, for example, instead of scaffolding or a ladder being required for installation of decking material on an elevated deck, the embodiments described herein are supported by the joists to allow for quick installation of decking at a proper ergonomic height without the use of expensive and time consuming scaffolding, or unstable and dangerous ladders. The joist runners allow a working platform 1404 to be placed at a proper height relative to the tops of the joists without scaffolding and ladders.
Embodiments of the present disclosure can be manufactured from any number of suitable materials. materials include but are not limited to metal, sheet metal, aluminum, composites, or the like.
In one embodiment, joist runners of opposite construction are provided. That is, the side of the main body 1002 on which the top and bottom joist engagement structures 1006 and 1008 are different. For example, a right hand joist runner is shown in
In
As shown in
A method of preparing a deck installation platform comprises, in one embodiment, mounting a first joist runner, having a first flat platform, on a first joist, mounting a second joist runner, having a second flat platform, on a second joist; and placing a working surface bridged between the first flat platform and the second flat platform. In this embodiment, the first joist runner and the second joist runner each include a joist engager coupled to the flat platform, each joist engager comprising a top joist engagement structure having a top joist engager and a bottom joist engagement structure having a bottom joist engager, for engaging a top and a bottom of the joist therebetween.
The joist runners are arranged in one configuration to place their flat platforms at an ergonomic working height below a decking surface, for installation of deck boards on the decking surface. A worker then may work from the working surface for installation of deck boards on top of the joists of a deck.
As has been mentioned earlier herein, moving a joist runner along a joist includes in one embodiment moving a joist runner on a joist by tipping the joist runner to a first angle onto a rotatable roller of its top joist engager for movement of the joist runner along a joist without laterally disengaging the joist. To disengage from the joist, the joist runner is tipped to a second angle larger than the first angle, to a point at which the second angle is sufficient to move the top joist engager above a top of the joist to allow lateral disengagement from the joist.
Embodiments of the present disclosure provide structures such as deck platform hangers/joist runners that allow engagement with both a top and a bottom of a joist for providing a stable and secure platform rest for a platform used by workers installing decking material, such as on a deck or other surface joists, as shown and described herein. A platform is laid across at least two hangers/joist runners to provide an ergonomically correct elevation difference between a working height and a standing/sitting/kneeling height of the working platform 1404. The act of applying load to the joist engagers creates a stable and firm connection between the joist engagers and a joist.
Joist runners 1000 of the disclosure are designed to meet ANSI standards for strength and loading, and are provided with the safety openings in the form of holes 1042, 1044, and 1046.
Although the present disclosure has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the disclosure.
This application claims priority to U.S. provisional application No. 63/111,947, filed on Nov. 10, 2020, the content of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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63111947 | Nov 2020 | US |