The present invention is concerned with a decking board drainage assembly. More specifically the present invention is concerned with a decking board drainage assembly and a decking board that facilitates ease of removal and replacement of individual decking members.
Decking assemblies are very common in the art of building and construction. Decking offers a fast, simple, and aesthetically pleasing way to construct raised floors, particularly externally. Wooden decking is very well known, but more recently alternative decking materials have been used such as fibre-reinforced composites and metals. Metal decking panels have the advantage that they are non-combustible and resistant to fires. This is highly advantageous to meet building regulations.
Decking systems typically comprise a support framework having plurality of spaced-apart parallel beams, for example steel I-beams. Decking panels are attached to the upper surface of the beams, for example with mechanical fasteners such as screws. The decking panels are typically elongate (i.e. having a length to width ratio of at least 10:1) and are laid perpendicular to the underlying beams to which they are attached.
One problem that external decking systems face is drainage. In order to control the flow of rainwater from the upper surface of the decking there needs to be a drainage system. It is undesirable for water to collect on the surface of a decking system.
A prior art decking assembly 10 is shown in
The first and second boards 12a, 12b each comprise a top surface 18, a bottom surface 20, a top channel 22 and left and right side channels 24, 26.
The drainage channel 16 is shaped as an inverted “U”.
In use, the first decking panel 12a is attached to an underlying structure 8 by a fastener 28 through the bottom surface 2. The fastener is attached through the top channel 22. The top channel 22 is then filled in by the infill panel 14a such that the decking board 12a is fastened in position. The drainage channel 16 is then inserted into the side channel 26 of the decking board 12a in a sideways direction SD (
A problem with the assembly of
A further reason to extract a single deck board may be e.g., to repair it if it has become damaged.
According to a first aspect of the invention there is provided a decking assembly comprising:
Advantageously, this arrangement provides a drainage solution that also facilitates removal of single panels.
Preferably at least one of the decking panels comprises:
Preferably the foot comprises a downwardly depending tab extending therefrom, which tab retains the drainage channel component adjacent the decking panel.
Preferably the tab mates with a corresponding formation on the drainage channel component.
Preferably the drainage channel component comprises an at least partially curved outer surface in section, to enable the drainage channel component to be engaged with, and disengaged from, the at least one of the decking panels by rotation without moving the at least one of the decking panels.
Preferably the drainage channel component is generally U shaped.
Preferably the drainage channel component has a section comprising a base region, two sidewalls extending from either edge of the base region, and an inwardly projecting tab at the end of each sidewall opposite the base region, with a channel inlet defined between the tabs.
Preferably wherein the drainage channel component and the decking panels are configured such that abutting the decking panels either side of the drainage channel forms a drainage gap between the decking panels, directly above the drainage channel component in use.
According to a second aspect of the invention there is provided a decking assembly according to any preceding claim comprising:
Preferably the assembly comprises:
Preferably the decking panels and the mounting brackets are attached by a mechanical snap-fit.
Preferably each decking panel comprises a mounting portion in contact with the underlying structure and a cover, wherein each decking panel is attached to the underlying structure by a mechanical fastener engaged with the mounting portion, and wherein the cover is provided to cover the mechanical fastener in use.
According to a third aspect of the invention there is provided a decking assembly comprising:
Preferably the overhanging formation comprises a downwardly depending retaining formation, which retaining formation retains the first decking panel relative to the second decking panel.
Preferably the first and second decking panels are assembled such that a drainage gap is formed between the respective decking surfaces, the drainage gap being positioned above the drainage channel.
Preferably the first decking panel comprises a leg extending downwardly with respect to the decking surface, and wherein the drainage channel extends from a position on the leg to the overhanging formation.
Preferably the drainage channel extends at a sloped angle from the leg to the overhanging formation.
Preferably the drainage channel extends at a sloped angle of between 30 and 60 degrees to the horizontal.
Preferably a gap is provided on an underside of the drainage channel to facilitate rotation of the first decking panel into engagement with the second decking panel.
Preferably the drainage channel comprises a curved portion at a free end, which curved portion engages the overhang.
Preferably the curved portion is dimensioned to elastically deform into engagement with the overhang.
Preferably the assembly comprises:
Preferably the decking panels and the mounting brackets are attached by a mechanical snap-fit.
According to a fourth aspect of the invention there is provided a decking assembly comprising a plurality of interlocking decking panels, each decking panel comprising:
According to a fifth aspect of the invention there is provided a decking panel comprising:
According to a sixth aspect of the invention there is provided a decking assembly comprising:
Preferably the decking panel and the mounting bracket are attachable by a mechanical snap-fit.
An embodiment of the present invention will now be described with reference to the following figure in which:
The first embodiment is shown in
Referring to
The assembly 100 is supported on a sub-structure comprising a plurality of parallel, offset beams (one beam 108 is shown).
Referring to
The panel 102a comprises a generally planar upper member 110, the top surface of which forms the top surface 112 of the decking panel 102a. The upper member 110 has a plurality of longitudinally extending recesses 114 to provide grip. At either end of the member 110 there are provided downwardly depending end flanges 128, 130.
At either transverse end of the member 110 there are provided a first and a second downwardly depending edge legs 116, 118. Each edge leg 116, 118 has a respective inwardly facing foot 120, 122. The feet 120, 122 are defined at the free end of each edge leg opposite the member 110. Each edge leg also defines an outwardly facing flange 124, 126 which is disposed partway up the leg between the foot 120, 122 and the member 110. Each flange 124, 126 defines a respective downwardly depending tab 132, 134.
Equally spaced between the edge legs there are provided a first and a second downwardly depending intermediate leg 136, 138. Each intermediate leg 136, 138 has respective oppositely facing feet 140, 142; 144, 146 at its free end, opposite to the member 110. All of the feet 120, 122, 140, 142, 144, 146 are generally co-planar defining a lower surface plane 148 of the decking panel 102a.
Channels 150, 152, 154 are defined as follows:
Because the feet are directed inwardly with respect to each channel, each provides an upwardly facing shoulder which will be referred to below.
The drainage channel 104 is shown in more detail in section in
The mounting bracket 106a (which is identical to the brackets 106b, 106c, 106d) is shown in more detail in section in
At either end of the base region 174, at the outer corners where the sidewalls 176, 178 meet the base region 174 there are provided outwardly facing undercut grooves 180, 182. Each groove defines an upper shoulder 184, 186.
Referring to
It will be noted that although three brackets 106a, 106b, 106c are shown in
The drainage channel 104 is installed by rotating and hooking it under the flange 126. The channel 104 can be rotated into position on account of the curved regions 158, 170. As it is rotated into position, the free end of the tab 166 bears against the tab 134 of the flange 126 holding the channel 104 in place in the position shown in
A further bracket 106d is fixed into position on the beam 108 with a screw engaging the groove 175. The second panel 102b is then fixed to the bracket 106d in the same way as the first panel 102a. As the second panel 102b is put into position, the flange 124 receives the tab 168 of the drainage channel.
Further panels 102 can be installed in this manner. When liquid falls onto the panels 102, it can run between them and passes into the channels 104 where it flows towards an appropriate drainage point (e.g. the end of the decking, guttering or a drainage hole).
It will be noted that removal of a single panel 102 is facilitated by the present design. Each panel 102a, 102b can be lifted up to deform the mounting bracket(s) inwardly and release the panels. Because the drainage channels 104 are positioned entirely below any part of the panels 102a, 102b, they do not need to be disturbed as this happens.
It will also be noted that the “snap fit” between the mounting brackets and the panels means that if a panel needs to be removed and replaced, no new holes need to be made, nor does a screw need to be removed and replaced in the underlying beam 108 (which would potentially enlarge the hole and loosen the screw).
The second embodiment of the invention is shown in
Referring to
The assembly 200 is supported on a sub-structure comprising a beam (not shown).
Referring to
The panel 202a comprises two spaced-apart generally planar upper members 210, 211 with an opening 212 therebetween. The upper member 210 has a plurality of longitudinally extending recesses 214 to provide grip. At the outer ends of the respective members 210, 211 there are provided downwardly depending end flanges 228, 230.
At either transverse end of the member 210 there are provided a first and a second downwardly depending edge legs 216, 218. The legs are inboard of the edges of the members 210 which creates respective overhanging portions 217, 219. Each edge leg 216, 218 has a respective inwardly facing foot 220, 222. The feet 220, 222 are defined at the free end of each edge leg opposite the members 210, 211. The second edge leg 218 also defines an outwardly facing drainage channel 224. The drainage channel 224 comprises an angled portion 225 extending at a 45 degree angle, which creates a triangular gap 223 underneath. The portion 225 terminates in a vertical portion 226 which defines a C-shaped engagement formation 227 at a free end. The opening of the C-shaped engagement formation faces the member 211.
Equally spaced between the edge legs there are provided a first and a second downwardly depending intermediate leg 236, 238. Each intermediate leg comprises two spaced apart, inwardly facing ridges 237, 239, 241, 243. Each intermediate leg 236, 238 has respective outwardly facing feet 240, 242 at its free end, opposite to the members 210, 211. A lower member 244 extends between the legs 236, 238 forming a base opposite the opening 212.
Channels 250, 252, 254 are defined as follows:
Because the feet are directed inwardly with respect to each channel 250, 254, each provides an upwardly facing shoulder.
The mounting bracket 106a is described with respect to the first embodiment.
The infill pieces are identical. The piece 204a, referring to
The edge profile 206 is similar to that described in the applicant's patent GB 2 582 618, which is incorporated herein where permitted. The edge profile 206 is generally elongate and prismatic, comprising a wall 264 with a mounting portion 266 in the form of a flange disposed at a first, lower end, and a fixing portion 268 provide at a second, upper end. The fixing portion 268 comprises an upper flange 270 and a lower flange 272 defining a deck receiving channel 274 therebetween.
The mounting portion 266 and fixing portion 268 extend in the same direction from the wall 264, making the edge profile component 206 U-shaped.
The mounting portion 266 extends further from the wall 264 than the fixing portion 268 such that a fastener 274 can be used to secure the edge profile component 206 to the underlying beam.
The panels 202a, 202b, 202c can be mounted in two different ways. The first manner of mounting the panels is shown in
The panels 202b, 202c can be finished by pressing the infill pieces 204a, 204b into the channels 252. As this occurs, the legs 260, 262 deform inwardly as the tabs 268, 270 pass the lower ridges 239, 243. The legs resile once the tabs 268, 270 are on the lower side of the ridges 239, 243, securing the infill piece in position. The upper tabs 264, 266 rest on the upper ridges 237, 239 to support the infill piece in position and to react any loads on the member 258. The member 258 is flush with the members 210, 211 to provide the decking surface.
Individual panels can be removed by pulling the infill piece 204a out to expose the fastener. The fastener can be undone, and the panel 202b rotated in a clockwise direction to unhook the engagement formation 227 from the flange 228.
The second way in which the panels can be mounted to the beam is shown with respect to panel 202a (
In terms of the edge profile 268, at the edge of the decking, the final panel 202c is cut to leave an overhanging portion 275. The edge profile is installed using a fastener 274 and the portion 274 inserted into the fixing portion 268. This terminates the decking at either side.
Importantly, the engagement of the drainage channels 224 with the overhangs 217 creates an engagement between adjacent panels that enable each panel to be individually removed. Referring to
In both cases described above, the panels are fixed into position with the engagement formation 227 of the drainage channel 224 entering a receiving portion of the adjacent panel. The shape of the engagement formation 227 is such that it is able to be compressed and deformed elastically, which provides an outward “gripping” force on the adjacent panel to hold it in place. It also will be noted that the overhanging flange 228 means that any liquid on the upper surface of the deck runs into the channel 224.
It is envisaged that the embodiments may be combined. For example, the fixing method of the second embodiment (using the infill pieces) may be utilised with the drainage channel of the first embodiment.
Number | Date | Country | Kind |
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2113859.9 | Sep 2021 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/077076 | 9/28/2022 | WO |