This application claims priority to European Patent Application No. 08250047.1 filed Jan. 7, 2008.
The present invention relates generally to a declutching mechanism.
Declutching mechanisms are known where power being transmitted along a transmission path can be interrupted.
The present invention relates to a specific form of declutching mechanism. The declutching mechanism includes a chassis, a first gear rotatable relative to the chassis about a first gear axis fixed relative to the chassis, and a second gear selectively engageable with the first gear. The declutching mechanism includes an eccentric arrangement having a first shaft with a first shaft axis and a second shaft with a second shaft axis offset from the first shaft axis. The first shaft is non-rotatably fixed to the second shaft and selectively rotatably mounted in the chassis. The second gear is rotatably mounted on the second shaft. A holding feature selectively holds the eccentric arrangement in a first position. With the eccentric arrangement being held in the first position by the holding feature, the first gear and the second gear are in meshing engagement. With the eccentric arrangement being released by the holding feature, gear separating forces cause the eccentric arrangement to rotate about the first axis to a second position, thereby disengaging the first gear and the second gear.
The invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
With reference to
In further embodiments, an axle could be rotatably fixed relative to the first gear 14 and rotate in a suitable hole in the chassis 12. The first gear 14 includes an array of gear teeth 14A. A second gear 18 is also provided which has an array of gear teeth 18A.
An eccentric arrangement 20 includes a first shaft 22 having a first shaft axis A2 and a diameter D1. The first shaft 22 is non-rotatably fixed to a second shaft 24 having a second shaft axis A3 and a diameter D2. The first shaft axis A2 is offset from the second shaft axis A3 by a distance O1.
The first shaft 22 is longer than the second shaft 24 and projects from each end of the second shaft 24. Each end of the first shaft 22 is mounted in a hole (not shown) in the chassis 12. The eccentric arrangement 20 can therefore selectively rotate about the first shaft axis A2 relative to the chassis 12. Note that the first shaft axis A2 does not move relative to the chassis 12, whereas the second shaft axis A3 can move (as described below) relative to the chassis 12. The second gear 18 is pivotally mounted on the second shaft 24.
A lever 26 is secured rotationally fast to an end of the first shaft 22 remote from the second shaft 24. An end 28 of the lever 26 is made from a magnetic material, for example, steel.
An electromagnet 30 (shown schematically) is capable of holding the first gear 14 in meshing engagement with the second gear 18. Thus, when the electromagnet 30 is being powered, it magnetically attracts the end 28 of the lever 26, thereby holding the lever 26 in the position shown in
Because the lever 26 is being held in the position shown in
When the first gear 14 rotates in a clockwise direction, it transmits power to the second gear 18, which in turn rotates in a counter-clockwise direction. Under these circumstances, the profile of the gear teeth 14A and 18A is such as to generate separating forces, which act to move the first gear 14 and the second gear 18 apart. However, because the first gear 14 is rotatable about the first gear axis A1 which is fixed relative to the chassis 12, the second gear 18 is rotatable about the second shaft 24, and the second shaft axis A3 is fixed in the position shown in
In the event that it is necessary to declutch the gears 14 and 18, power to the electromagnet 30 can be cut to achieve this. Under these circumstances, once power is cut, then the end 28 is no longer attracted to the electromagnet 30. The separating forces acting through the second shaft axis A3 cause the eccentric arrangement 20 to rotate in a counter-clockwise direction about the first shaft axis A2 to the position shown in
The angle X is greater than 0 degrees and less than 180 degrees. In this case, the angle X is greater than 90 degrees, though in further embodiments this need not be the case.
The embodiments shown in
As mentioned above, the lever 26 is rotationally secured to an end of the first shaft 22 and by holding the lever 26 in the position shown in
As mentioned above, when the lever 26 is provided, it is held in place by the magnetic attraction of the electromagnet 30. However, in further embodiments, a pawl 32 could hold the lever 26 in position.
When it is not required to transmit power from the first gear 14 to the second gear 18, then there will clearly be no separating forces. As such, it is not required to power the electromagnet 30, thereby saving electrical power. Once it is required to transmit power from the first gear 14 to the second gear 18, then the electromagnet 30 can be powered to ensure the power can be transmitted from the first gear 14 to the second gear 18 (until such time as it is necessary to declutch the system).
As mentioned above, as shown in
As mentioned above, power is transmitted from the first gear 14 to the second gear 18 by driving the first gear 14 clockwise. In further embodiments, power could be transmitted from the first gear 14 to the second gear 18 by driving the first gear 14 counter-clockwise. Under such circumstances, the separating forces are the same and would still act to declutch the system. In yet further embodiments, the second gear 18 could be used to transmit power to the first gear 14 and the system would still declutch, since the separating forces would be the same.
In summary, when the electromagnet 30 is powered, it acts to hold the lever 26, thereby allowing power transmission between the gears 14 and 18. When power to the electromagnet 30 is cut, the separating forces disengage the gears 14 and 18, as shown in
Thus, with reference to
The reluctance motor 112 includes a coil 116, which defines an axis A4. The coil 116 includes an iron core 118. A first pole piece 120 is connected to one end of the iron core 118, and a second pole piece 122 is connected to the other end of the iron core 118. The first pole piece 120 extends generally perpendicularly to the coil axis A4 and has a first end 120A and a second end 120B. The second pole piece 122 similarly extends generally perpendicularly to the coil axis A4 and has a first end 122A and a second end 122B. The reluctance motor 112 includes an armature 130 which is rotatable about an axis A5 and includes an iron core 132 surrounded by a ring magnet 134. The ring magnet 134 is a permanent magnet having a north pole N and a south pole S. The armature 130 also includes a radially orientated output lever 138. An end 139 of the output lever 138 is pivotally connected to one end of the link 114. An opposite end of the link 114 is pivotally connected to the lever 26. As shown in
Operation of the mechanism is as follows. In summary, powering of the coil 116 holds the lever 26 in the position shown in
In more detail, the holding/releasing/resetting mechanism 110 has a first condition, as shown in
Furthermore, powering of the coil 116 causes the first end 120A of the first pole piece 120 to become a south pole and causes the first end 122A of the second pole piece 122 to become a north pole. As such, the first ends 120A and 122A magnetically attract the end 28 of the lever 26 and hold it in the position shown in
Thus, it is possible to hold the lever 26 in the position shown in
As the lever 26 moves to the position shown in
In order to return the holding/releasing/resetting mechanism 110 to the position shown in
The holding/releasing/resetting mechanism 110 allows the lever 26 to be selectively held in one position and selectively released, thereby allowing the lever 26 to move to a second position. The holding/releasing/resetting mechanism 110 also allows the lever 26 to be reset to a position wherein the holding/releasing/resetting mechanism 110 can again hold the lever 26.
A more detailed explanation of the operation of the reluctance motor 112 is as follows.
Thus, as shown in
When the armature 130 is positioned between 0 and 90 degrees, the torque output of the armature 130 is negative, and in the present case this represents a torque applied in a clockwise direction to the armature 130 when viewing
The torque is a result of the magnetic attraction between the north pole and the south pole of the armature 130 and the magnetic material, e.g., steel from which the second ends 120B and 122B are made. In summary, when the armature 130 is between 0 and 90 degrees or between 270 and 360 degrees, the torque on the armature 130 is such so as to move it towards 0 degrees. However, when the armature 130 is between 90 degrees and 180 degrees or between 180 degrees and 270 degrees, the torque on the armature 130 is such as to rotate the armature 130 to the 180 degree position.
a) with the coil 116 powered, the maximum torque generated by the armature 130 is greater than when the coil 116 is not powered, and
b) between 0 degrees and 180 degrees, the torque is always positive (counter-clockwise), and between 180 degrees and 360 degrees, torque is always negative (clockwise) when the coil 116 is powered.
The declutching mechanism 10 and the holding/releasing/resetting mechanism 110 form part of a vehicle door power opening/closing mechanism 210. A motor 214 selectively drives the first gear 14 in a clockwise or a counter-clockwise direction, depending upon whether it is requires to open or close the door. A gear box mechanism (not shown) connects the output shaft of the motor 214 to the first gear 14.
The second gear 18 is obscured in
In the event that a trap situation is encountered when the door is being opened or closed, then power to the electromagnet 30 is cut, resulting in the second gear 18 moving to the position shown in
Note that the tension in the tangential portion 218A has an effect on how easily the gears 14 and 18 separate when declutching. Thus, by varying the point around the periphery of the cable drum 216 at which the tangential portion 218A leaves the cable drum 216, the tension in the tangential portion 218A can either pull the gears 14 and 18 together or pull the gears 14 and 18 apart, and this must be taken into consideration when designing the opening/closing mechanism 210.
In summary, the opening/closing mechanism 310 includes an intermediate gear 340 that operably connects and disconnects an input gear 314 and an output gear 318. The output gear 318 rotates about the same axis as the input gear 314. An armature output lever is in the form of a gear segment 338 which engages with a gear segment 350 attached to the first shaft 22.
In more detail, the motor 361 selectively drives the input gear 314 in a clockwise or counter-clockwise direction, depending upon whether it is required to open or close the door. A gear box mechanism 360 connects the output shaft of a motor 361 to the input gear 314. The input gear 314 includes an array of gear teeth (not shown) around its peripheral edge. An output gear 318 is secured rotationally fast to a cable drum 316 similar to the cable drum 216. The output gear 318 has an array of gear teeth (not shown) around its peripheral edge. The output gear 318 rotates about the same axis as the input gear 314. An intermediate gear 340 has an array of gear teeth (not shown) around its peripheral edge. The intermediate gear 340 is approximately two times wider than either the input gear 314 or the output gear 318. As shown in
Note that the axis about which the cable drum 316 rotates does not move its position. As such, the tension in the tangential portion 318A of the cable 218 does not affect how the intermediate gear 340 disengages from and reengages the input gear 314 and the output gear 318.
Once the intermediate gear 340 has disengaged from the input gear 314 and the output gear 318, it can be reengaged with them by powering the reluctance motor 112, which causes the gear segment 338 to rotate in a counter-clockwise direction. The gear segment 338 includes an array of gear teeth 338A (shown schematically) which engage with an array of gear teeth 350A of a gear segment 350. The gear segment 350 is secured to the first shaft 22. Thus, as the gear segment 350 is rotated counter-clockwise by the gear segment 338, the end 28 reengages the electromagnet 30. Thus, the gear segments 338 and 350 act to return the declutching mechanism 10 to its engaged position in a manner similar to operation of the armature output lever 138 and the link 114.
Note that the input gear 314 and the output gear 318 have the same diameter, and hence the intermediate gear 340 acts as an idler, i.e., when the intermediate gear 340 is in meshing engagement with both the input gear 314 and the output gear 318, the input gear 314 and the output gear 318 will rotate at the same speed.
In further embodiments, the input gear 314 could be a different diameter to the output gear 318. This would require the intermediate gear 340 to be in two parts, on one side the intermediate gear 340 would have a diameter sufficient to engage with the input gear 314, and on the other side the intermediate gear 340 would have a different diameter suitable to engage the output gear 318. Under these circumstances, when the intermediate gear 340 was engaged with both the input gear 314 and the output gear 318, then the input gear 314 would rotate at a different speed to the output gear 318. The relative diameters of the input gear 314 and the output gear 318 could be such that either the input gear 314 rotated faster than the output gear 318 or alternatively the input gear 314 could rotate slower than the output gear 318.
The foregoing description is only exemplary of the principles of the invention. Many modifications and variations are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims, the invention may be practiced otherwise than using the example embodiments which have been specifically described. For that reason the following claims should be studied to determine the true scope and content of this invention.
Number | Date | Country | Kind |
---|---|---|---|
08250047.1 | Jan 2008 | EP | regional |