Patent Application
20250178358
The present invention relates to a decoration machine for decorating containers, such as bottles, jars, flacons or the like, adapted to contain a pourable product, preferably a pourable food product.
Decoration machines are known for decorating containers adapted to contain a pourable product.
A common widespread type of decoration machine are labelling machines.
In particular, labelling machines are known, which are commonly used to prepare, transport and apply labels onto container such as bottles, flacons, jars or the like, destined to be filled with a pourable product, in particular a pourable food product.
Labelling machines of this sort typically operate with well-known “glued labels”, which are cut from a web of labelling material at appropriate lengths, sprinkled with glue and then applied on the containers.
In other embodiments, labelling machines can operate with so-called “sleeve-labels”, which are cut from a web of heat-shrinking film, are applied with a certain clearance on the articles, and then heated in an oven to obtain their shrinking and perfect adhesion to the lateral surfaces of the containers.
Regardless of the type of label used, a known labelling machine typically comprises:
The carousel comprises a series of support members, for example embodied as support plates, arranged at a peripheral portion thereof and each configured to support a respective container.
The carousel advances the support members along a circular trajectory, so that the containers are advanced along the labelling path.
Typically, the labelling module essentially comprises:
In case glued labels are used, the labelling module further comprises a gluing roller arranged peripherally to the transfer drum, for sequentially sprinkling with glue each label retained and transferred by the drum itself.
From the above, it is clear that the known decoration machines comprise a lot of different units and devices and entail the use of several raw materials, which render the decoration process rather cumbersome and complicated, and also difficult to adapt to a container format change.
Accordingly, a need is felt in the sector for improving the flexibility of the known decoration machines, and in particular to ease a format change of the containers.
Furthermore, a need is felt in the sector for reducing the consumption of raw materials used for the known decoration process, such as the labelling material and the glue.
In addition, a need is felt in the sector for improving the recyclability (that is the ease of recycling) of the containers. In fact, at present the containers and the relative decorations may be made in different materials (such as glass bottles with paper or plastic label, or PET bottles with paper or PP labels, and so on).
Ultimately, a need is felt to improve the cleanliness of the decoration process. Especially if glued labels are used, the risk of undesired glue spreading can be high in certain operative conditions.
It is therefore an object of the present invention to provide a decoration machine which is designed to meet at least one of the above-mentioned needs in a straightforward and low-cost manner.
This object is achieved by a decoration machine as claimed in claim 1.
A non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:
With reference to
Containers 2 are preferably made of plastic material, such as PET, or of glass.
Preferably, decoration machine 1 is part of a packaging assembly (not shown) of the known type which is configured for packaging the pourable product by means of the containers 2.
To this end, the packaging assembly may comprise:
The machines of the assembly are synchronized to each other during production, to define a synchronized line.
Decoration machine 1 essentially comprises:
Each support member 4 is integral with the rotary movement of the conveyor 3.
In detail, carousel 3 is rotatable about a central axis X. The decoration path D is therefore arc-shaped, at limit circular.
The support members 4 are mounted on a peripheral portion of carousel 3 for being advanced along a circular path P integrally with the rotation of the carousel 3 itself.
As visible in
In particular, decoration path D extends from an input station, whereby containers 2 are fed to carousel 3, to an output station, whereby decorated containers 2 exit carousel 3, as schematized in
According to the invention, decoration machine 1 further comprises a plurality of decorating units 5 each configured to print or engrave a decoration on a respective container 2.
According to the invention, each decorating unit 5:
In greater detail, each decorating unit 5 is associated with one respective support member 4 for printing or engraving a decoration on the respective container 2 supported and conveyed thereon.
More specifically, each decorating unit 5 is integral in movement with the respective associated support member 4, for printing or engraving a decoration on the respective container 2 supported and conveyed thereon.
In practice, each decorating unit 5 radially faces towards the same respective support member 4 (and therefore towards the containers 2 carried thereon), while these two are conveyed in rotation by carousel 3.
The decoration may be an aesthetic pattern (a motive, a design, a trademark, etc. . . . ) or an informative pattern (a QR code, a bar code, etc. . . . ), or the like.
According to a preferred embodiment of the present invention, each decorating unit includes a laser device 5 for engraving a decoration of the aforementioned type onto an outer surface of the container 2 supported and conveyed by the associated support member 4.
In detail, such laser device 5 emits concentrated electromagnetic radiation (light) with a defined emission wavelength, thereby generating a sort of micro-burning on the outer surface of the container 2, engraving the decoration thereon.
In light of the above, each laser devices 5 is integral in movement with the rotation of carousel 3 about axis X and with the associated support member 4.
This configuration ensures a proper engraving of the container 2 by means of laser device 5, since laser device 5 follows the relative support plate 4, i.e. the container 2 supported thereon, during its movement along decoration path D.
In other words, since each laser device 5 is integral with the rotation of carousel 3 and follows the associated support member 4, the laser beam has enough time to properly engraving the outer surface of the container 2, in the desired and nominal manner (with respect, for example, to the case in which one or more laser devices are fixed with respect to the rotation of carousel 3 and the movement of the support devices 4, engraving the containers 2 passing in front of them).
The quality of the decoration is therefore improved in an easy and simple manner, and without further consumption of raw materials or use of complicated devices.
According to a further aspect of the invention, decorating units 5 are arranged on carousel 3 in a position more external with respect to support members 4.
In more detail, each laser device 5 is arranged in a position radially more external than the position of the associated support member 4, with respect to axis X.
Opportunely, each laser device 5 points radially inwards towards axis X, in order to engrave the respective container 2.
Thanks to this configuration, the overall safety of the decoration process by laser engraving is improved, since the laser devices 5 are pointing inwards and not outwards, to avoid that the laser beam hits operators or other machines or units, damaging them.
Moreover, this configuration is particularly advantageous also in terms of space: assembling and maintenance of the laser devices 5 are eased, since they are easily accessible even when the machine 1 is loaded with containers 2 and without the need for dismounting any part of the machine 1.
According to an alternative embodiment not shown, decoration units, and in particular laser devices 5, are radially more internal with respect to support members 4, and therefore with respect to the containers 2 carried thereon.
This latter configuration has the advantage that the footprint of the decoration machine 1 is reduced.
As visible in
In the non-limiting example shown, laser devices 5 are mounted to upper frame 7 and support members 4 are mounted to lower frame 6.
This configuration further improves accessibility and simplifies the overall architecture and compactness of decoration machine 1, as it will be clear below.
According to a further aspect of the present invention, each laser device 5 is mounted to the carousel 3 in a movable manner, in the axial direction and/or in the radial direction, with respect to axis X, and relative to the associated support member 4. In this way each laser device 5 can be moved with respect to the associated support member 4.
Preferably, the laser devices 5 are movable in the axial direction and/or in the radial direction.
Conveniently, machine 1 comprises known actuators and a control unit for determining the aforementioned movement.
In this way, the decoration process can be easily adapted to specific needs or specific shapes or formats of containers 2.
In particular, the machine is configured for automatically moving each laser device 5 relatively to the associated support member 4, during a changeover operation or during production, based on at least one input of an operator.
In fact, thanks to each laser device 5 being radially and/or axially movable relatively to the associated support member 4 during production, automatically and based on at least one input from the operator:
Also the changeover operation is made easier thanks to each laser device 5 being radially and/or axially movable with respect to the associated support member 4 during a changeover operation, automatically and based on at least one input of the operator.
Flexibility and adaptability of decoration machine 1 are thereby substantially improved without compromising the quality of the decoration and without the need for cumbersome adaptations and modifications, as it may be the case for the known labelling machines.
Conveniently, all the laser devices 5 are movable simultaneously in the axial direction and/or in the radial direction, during said changeover operation. A format changeover operation is a phase in which first type containers 2 are exchanged with second type containers 2. The changeover operation can be for example a format changeover operation, which is needed when the machine is switched from containers of a first format to containers of a second format.
A simultaneous movement of the laser devices 5 is in particular useful for the changeover operation.
In this way, flexibility of decoration machine 1 for format change is further improved and eased, and is applicable in a rather short timespan.
Each support member 4 comprises a respective support plate 8 for receiving and supporting a container 2.
Each support member 4 comprises a respective actuator 10 for automatically driving an axial movement of the plate 8, relatively to the carousel 3 and during production or a changeover operation.
The axial movement of each plate 10 during production is in particular useful for regulating the decoration process as a function of the position of the decoration along the longitudinal extension of the container. In particular, a variation of the decoration along said longitudinal extension can be more easily obtained.
A combined decorating process can in this way be provided, in which the laser device 5 and a labelling unit 11 work together for having a first part of the decoration made by the laser device 5 and a second part of the decoration made by a labelling unit 11.
The axial movement of each plate 10 is used also at the input station and at the output station where the containers are inputted in the carousel 3 and outputted by the carousel 3, in particular if the laser devices 5 are in a position which is radially more external than the support members 4. In fact, the axial movement at the input station and at the output station can avoid an interference between the flow of containers and the laser devices 5.
If the laser devices 5 are in a position which is radially more internal than the support members 4, according to the above mentioned not shown embodiment, the vertical axial movement of the plates at the input station and at the output station can be dispended with. Therefore, a solution with said more internal position of laser devices 5 requires less mechanical movements, reducing the wear of the machine.
The machine 1 is configured so that the labelling unit 11 labels sequentially the conveyed containers at least at a second angular position with respect to said axis X, and each laser device 5 decorates each container supported by the associated support member 4 at least at a first angular position with respect to said axis X. Therefore, for each container the respective first part of decoration which is made by the laser device 5 is made at least at the first angular position, and the respective second part of decoration which is made by the labelling unit 11 is made at least at the second angular position. The second position is different with respect to the first position. In this way the space is exploited in an optimized manner.
The machine 1 is configured so that the labelling unit 11 labels sequentially the conveyed containers at least at a second axial height with respect to said axis X and relatively to the carousel 3, and each laser device 5 decorates each container supported by the associated support member 4 at least at a first axial height with respect to said axis X and relatively to the carousel 3. The second height is different with respect to the first height. Therefore, for each container the respective first part of decoration which is made by the laser device 5 is made at least at the first axial height, and the respective second part of decoration which is made by the labelling unit 11 is made at least at the second axial height. The axial movement 10 of each plate 10 is in particular useful for providing the labelling unit 11 at a height which is different from the height at which the laser devices 5 decorate the containers. In this way, there is a further improvement in the exploitation of the space.
Preferably, each support member 4 comprises:
Preferably, actuator 10 is fitted to lower frame 6.
Preferably, plate 8 is coupled to actuator 10 so as to extend from an axial end thereof facing the upper frame 7.
In practice, plates 8 face upwards, ready to receive the respective containers 2.
Plates 8 are movable in the axial direction by the relative actuators 10 during their advancement along said circular path P, for adjusting an axial position of the containers 2 supported thereon during the decoration process (i.e. during the advancement of the containers along decoration path D), relative to axis X.
In other words, plates 8 are axially (and thus vertically) movable to adjust an axial position of the containers 2 relative to the respective laser devices 5.
This aspect of the invention allows for a further decoration of the containers 2 at a different section of decoration path D.
For example, decoration path D may comprise (
To this end, decoration machine 1 may further comprise the labelling unit 11, of the type known and not described in detail (and only the label applicator of which is schematically shown in
Accordingly, actuators 10 are configured to adjust the axial position of plates 8 so that the axial position of containers 2 in first section D1 is different than their axial position in second section D2, thereby allowing for the presence of labelling unit 11 together with laser devices 5 (at different axial heights).
For example, labelling unit 11 may be positioned at a lower axial height than laser devices 5, (i.e. at an axial position closer to lower frame 6 than laser devices 5), as shown in
In this way, an even more flexible and multipurpose decoration machine 1 may be obtained.
Expediently, each actuator 10 is further configured to control a rotation of the respective plate 8 on itself (about its own axis) and with respect to the carousel 3, so that the associated laser device 5 may engrave the outer lateral surface of the container 2 for up to the entire angular extension thereof.
That is, plates 8 are rotatable about their own respective axes with respect to the carousel. The rotation of the plate 8 on itself can allow the laser device 5 to make the decoration over a required angular sector of the container.
This feature allows for an even more flexible and adaptable engraving decoration process of containers 2, obtainable with a simple control implementation of actuators 10, for example by means of a known associated control unit. Hence, there is no need for complicated changes in decoration machine 1 or even for stopping decoration machine 1, which can therefore undergo an on-the-fly format change.
According to a preferred embodiment schematized in
In this way, safety of the machine and cleanliness of the decoration process are further improved.
According to an alternative embodiment of the invention, each decorating unit 5 includes, instead or in addition to the laser device, an ink printer for ink-printing a decoration onto the outer surface of each container 2 supported by the respective support member 4.
In this case, the aspirator device can be dispensed with, or the power for driving the aspirator device can be lower.
Furthermore, in this case, the printers are conveniently radially movable for reaching the containers 2 to be decorated, cyclically.
Thanks to the fact that ink printer 5 follows the movement of the respective support member 4 and is integral in rotation with carousel 3, the same advantages already explained in connection with the laser devices 5 can be obtained.
The advantages of decoration machine 1 according to the present invention will be clear from the foregoing description.
In particular, since each decorating unit 5 is integral with the rotation of carousel 3 and follows the respective support member 4, a proper decoration (printing or engraving) of the containers 2 can be obtained.
The quality of the decoration is therefore improved in an easy and simple manner.
Moreover, since no glue or web of labelling material is needed for the decoration process according to the invention, the consumption of raw materials is largely reduced.
Furthermore, for the same reason, the cleanliness of the decoration process is largely improved (due to no use of glue).
In addition, the decoration machine 1 according to the invention allows for avoiding undesired mispositioning of the decorations (such as labels) on containers 2, for example due to glue misapplication. In fact, the decorations are now totally embedded on the outer surface of the containers 2 and cannot move thereon.
Moreover, in case laser devices 5 are radially external with respect to support members 4, the safety of the decoration process is substantially improved.
Furthermore, thanks to the presence of aspirator device 12, cleanliness of the decoration process is further improved.
In addition, thanks to the fact that decoration units 5 and/or support members are axially and/or radially movable, the decoration process can be easily adapted to specific needs or specific shapes of containers 2. In fact, thanks to the above configuration a decoration can be engraved along the entire axial length of the containers 2 and a precise control of the distance between the laser device 5 and the respective container 2 can be obtained, so that such distance is maintained constant during the entire decoration process, even when the decoration is to be engraved along the entire axial length of the container 2. Consequently, flexibility and adaptability of decoration machine 1 are substantially improved, without the need for cumbersome adaptations and modifications, as it may be the case for the known labelling machines. This also results in an easier format change (or change-over), which can even be performed on-the-fly during production and without the need for stopping decoration machine 1.
In addition, thanks to the fact that support members 4 may be axially movable, thereby regulating the axial position of the containers 2, a further decoration may be added, for example a label application. In this way, an even more flexible and multipurpose decoration machine 1 may be obtained.
Clearly, changes may be made to decoration machine 1 as described herein without, however, departing from the scope of protection as defined in the accompanying claims.
In particular, some of the decorating units 5 may be laser devices while other decorating units 5 may be ink printers, thereby further increasing flexibility of decoration machine 1.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2023/062707 | 5/12/2023 | WO |
