The present disclosure relates to decorative bowling balls and methods and apparatus for decorating bowling balls.
The following US patents disclose the state of the art and are incorporated herein by reference in entirety.
U.S. Pat. Nos. 6,524,419 and 6,691,759 disclose methods and apparatuses for making and/or decorating bowling balls. A form or mold with opposite halves, which shift between open and closed positions, includes a cavity sized to closely receive therein the article to be decorated. At least one transfer sheet is positioned in the mold with the article, such that when the mold is closed, the same are captured in the mold cavity in an overlying relationship. Heat is applied to the mold to a predetermined temperature and time causing the article to expand through thermal expansion, which expansion is resisted by the mold to uniformly press the transfer sheet against the underlying outer surface of the article, and also causing the heat-activated ink to transfer from the transfer sheet to the outer surface of the article to form the design thereon.
U.S. Pat. No. 6,743,109 discloses methods and apparatuses for transferring a decorative image to a bowling ball by sublimation from a transfer sheet. The method includes applying at least one transfer sheet containing sublimation inks representing a decoration, such as an image or graphic, to the outer surface of a white bowling ball and transferring the decoration from the transfer sheet to the white bowling ball by applying sufficient heat and pressure to sublimate the inks. A heat press apparatus is one exemplary apparatus that is contemplated for providing the heat and pressure. The heat and pressure may be maintained after sublimation to allow the inks to penetrate beneath the outer surface of the white bowling ball. This allows decorating the bowling ball with a durable image or graphic that does not affect the performance of the bowling ball. The decoration may cover the entire bowling ball, or any portion thereof.
This Summary is provided to introduce a selection of concepts that are further described herein below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
The present disclosure results from the present inventor's research and experimentation directed towards improved methods and apparatus for making decorative bowling balls. Through such research and experimentation, the inventors have found that the above-referenced prior art methods for decorating bowling balls have certain drawbacks. For example, the bowling balls that are decorated according to the above-referenced methods have images that are subject to damage and wear because the image is applied to the outer surface of the ball. Resurfacing and/or repairing such bowling balls also can be very difficult because scratches and gouges penetrate through the image and expose the white ball material below. The present inventors have sought to overcome these disadvantages.
In certain examples disclosed herein, a decorative bowling ball comprises: a spherical inner core of a first material, the inner core having opposing first and second hemispheres; first and second decorative films of material, the first decorative film of material adhered to the first hemisphere and the second film of material adhered to the second hemisphere; and an outer cover of a second, different material covering the inner core and the first and second films of material. The first hemisphere has an axis of symmetry, a pole located on the axis of symmetry, and an outer surface that circumferentially extends away from the pole towards an equator of the spherical inner core. The first decorative film of material has a central portion that is applied to the pole by pressure alone. The first decorative film of material has an outer portion surrounding the central portion and applied to the outer surface by a combination of pressure and vacuum. The second hemisphere has an axis of symmetry that is coincident with the axis of symmetry of the first hemisphere, a pole located on the axis of symmetry exactly opposite the pole on the first hemisphere on the spherical surface of the core, and an outer surface that circumferentially extends away from the pole towards an equator of the bowling ball inner core. The second decorative film of material has a central portion that is applied to the pole by pressure alone. The second decorative film of material has an outer portion surrounding the central portion and applied to the outer surface by a combination of pressure and vacuum.
In certain examples disclosed herein, methods of decorating a bowling ball comprise: providing a spherical bowling ball inner core having opposing first and second hemispheres; applying pressure to adhere a first portion of a conformable decorative first film of material onto the first hemisphere and then applying a combination of pressure and vacuum to adhere a second portion of the first film of material onto the first hemisphere; applying pressure to adhere a first portion of a conformable decorative second film of material onto the second hemisphere and then applying the combination of pressure and vacuum to adhere a second portion of the second film of material onto the second hemisphere; and thereafter covering the bowling ball inner core with a transparent outer cover.
In certain examples disclosed herein, methods of decorating a bowling ball comprise: providing a spherical bowling ball inner core; providing a mold having a cavity for receiving the bowling ball inner core; placing a conformable decorative first film of material over the cavity; pressing the bowling ball inner core into the cavity so that the bowling ball inner core stretches the first film of material into the cavity and so that the first film of material adheres onto the bowling ball inner core; creating a vacuum in the cavity and simultaneously further pressing the bowling ball inner core into the cavity so that the bowling ball inner core further stretches the first film of material and the first film of material further adheres onto the bowling ball inner core; and covering the bowling ball inner core and first film of material with a transparent outer cover. Before covering the first film of material with a transparent outer cover, optionally these examples can further comprise: placing a conformable decorative second film of material over the cavity, pressing the second hemisphere of the bowling ball inner core into the cavity so that the second hemisphere stretches the second film of material and so that the first film of material adheres onto the second hemisphere, and thereafter creating a vacuum in the cavity and simultaneously further pressing the second hemisphere into the cavity so that the second hemisphere further stretches the second film of material and the second film of material further adheres onto the second hemisphere.
In certain examples, an apparatus is for decorating a bowling ball. The apparatus can comprise: a mold having a cavity for receiving an inner core of a bowling ball; an anchor ring that holds a conformable decorative film of material so as to close the cavity; a vacuum source that applies vacuum to the cavity; a mechanism that progressively lowers the inner core of the bowling ball onto the film of material and into the cavity; and optionally a control circuit and actuator that controls operation of the vacuum to apply the vacuum to the cavity once the lowering mechanism lowers the inner core of the bowling ball onto the film of material and into the cavity by a predetermined amount.
Examples of decorative bowling balls and methods and apparatus for decorating bowling balls are described with reference to the following drawing figures. The same numbers are used throughout the figures to reference like features and components.
In the present description, certain terms have been used for brevity, clearness and understanding. No unnecessary limitations are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The different articles, apparatuses, and methods described herein may be used alone or in combination with other systems and methods. Various equivalents, alternatives and modifications are possible within the scope of the appended claims. Each limitation in the appended claims is intended to invoke interpretation under 35 U.S.C. §112, sixth paragraph only if the terms “means for” or “step for” are explicitly recited in the respective limitation.
As described further herein below, the first film of material 32 has a first, central or radially symmetric inner portion 38 (see also
The present inventors have found that certain amounts and/or ratios of pressure and vacuum can be selected and applied to achieve a predictable amount of stretching of the inner and outer portions of the films of material 32, 34 to thereby achieve a predictable amount of stretching of the image across the first and second hemispheres 14, 16. For example, if the first and second films of material 32, 34 are applied to the first and second hemispheres 14, 16 only under pressure there will be a small amount of distortion at inner portions 38, 42 and a relatively large amount of distortion at the outer portions 40, 44. In contrast, if the first and second films of material 32, 34 are applied to the first and second hemispheres 14, 16 only under vacuum there will be a small amount of distortion at the outer portions 40, 44 and relatively large amount of distortion at the inner portions 38, 42. In both these cases, when the films of material 32, 34 distort more in one portion than another, an undesirable reduction of the ink intensity due to the differential stretch results. This imbalance also undesirably causes the overall image on the inner core 12 to appear faded in one portion compared to another. This can also undesirably cause a variable radial stretch if the films of material 32, 34 are not perfectly uniform, which leads to distortion or warping of the final image, which is especially noticeable on geometric patterns such as circles. By providing the presently disclosed methods and apparatuses that utilize a combination of pressure and then pressure and vacuum to apply the films of material 32, 34, the present inventors have surprisingly and advantageously been able to equalize and/or control the stretching of the films of material 32, 34 so that the distortion at the inner portions 38, 42 and outer portions 40, 44 are the same or similar. According to these methods, it is possible to standardize the distortion and in turn the selectively, pre-scale the image files of the first and second films of material 32, 34 so that the final image on the bowling ball 10 consistently has a desired appearance. The presently described methods also can advantageously maintain integrity of the image, even if the bowling ball 10 is used and the surface is worn or damaged. The presently described methods and apparatuses also can provide a bowling ball 10 that is easily repaired using standard techniques with clear patching materials, without negatively affecting the image.
The methods described herein above can be carried out utilizing a wide variety of apparatuses.
In the example shown in
As shown in
In an alternate example, instead of manual operation, the mechanism 72 can include an actuator, such as a conventional pneumatic, hydraulic and/or electrical device for causing pivoting movement of the pivot arm 84 or operate a straight line shaft. Operation of the actuator can be controlled by a control circuit 103 that also controls operation of the vacuum 68 and optionally the vacuum 77 to provide an automated process according to the methods described herein above (see
The present disclosure thus provides a method of decorating a bowling ball that includes the steps of providing a spherical bowling ball inner core, providing a mold having a cavity for receiving the bowling ball inner core, placing a conformable decorative first film of material over the cavity, and pressing the bowling ball inner core into the cavity so that the bowling ball inner core stretches the first film of material into the cavity and so that the first film of material adheres onto the bowling ball inner core. A vacuum is created in the cavity and the bowling ball inner core is simultaneously further pressed into the cavity so that the bowling ball inner core further stretches the first film of material and the first film of material further adheres onto the bowling ball inner core. The bowling ball inner core and the first film of material can then be covered with a transparent outer cover. The vacuum in the cavity tends to draw the first web of material into the cavity, away from the bowling ball inner core. The bowling ball inner core has opposing first and second hemispheres. The first hemisphere is pressed into the cavity to thereby apply the first film of material to the first hemisphere.
The present disclosure further explains that a conformable decorative second film of material can be placed over the cavity and the second hemisphere of the bowling ball inner core can be pressed into the cavity so that the second hemisphere stretches the second film of material and so that the second film of material adheres onto the second hemisphere. Thereafter, a vacuum is created in the cavity and the second hemisphere is simultaneously further pressed into the cavity so that the second hemisphere further stretches the second film of material and the second film of material further adheres onto the second hemisphere.
A circumferential edge of the first film of material and second film of material can be trimmed at the base of the first and second hemispheres after the respective films of material are stretched onto the respective hemispheres.
The bowling ball inner core can be vertically supported above the mold and vertically lowered into the cavity to thereby stretch the first film of material into the cavity and adhere the first film of material onto the bowling ball inner core. Continuing to vertically lower the bowling ball inner core into the cavity while applying a vacuum in the cavity further stretches the first film of material onto the bowling ball inner core and the first film of material further adheres onto the bowling ball inner core.
This method thereby provides the decorative bowling ball having a spherical inner core of a first material, the inner core having opposing first and second hemispheres, first and second decorative films of material, the first decorative film of material adhered to the first hemisphere and the second film of material adhered to the second hemisphere, and an outer cover of a second different material covering the inner core and the first and second films of material. The first hemisphere has an axis of symmetry, a pole located on the axis of symmetry, and an outer surface that circumferentially extends away from the pole towards an equator of the spherical inner core. The first decorative film of material has a central portion that is applied to the pole by pressure alone. The first decorative film of material has an outer portion surrounding the central portion and applied to the outer surface by a combination of pressure and vacuum. The second hemisphere has an axis of symmetry, a pole located on the axis of symmetry coincident to the axis of symmetry of the first hemisphere, and an outer surface that circumferentially extends away from the pole towards an equator of the bowling ball inner core. The second decorative film of material has a central portion that is applied to the pole by pressure alone. The second decorative film of material has an outer portion surrounding the central portion and applied to the outer surface by a combination of pressure and vacuum.