This invention relates to shutters and more particularly to a decorative plastic batten shutter.
Decorative building panels such as shutters are widely used in the building industry to add decor to a house or other type of building structure. A popular type of building panel that is used is a window shutter. Window shutters, which are typically not functional, present a decorative façade that gives the appearance of being a functional shutter.
One popular style of shutter is commonly referred to as a batten shutter. The batten shutter includes a plurality of batten slats arranged vertically in a row. At least one, and usually two, cross slats overlay each of the batten slats. The cross slats adjoin the batten slats forming the batten shutter assembly. A simulated plastic batten shutter commonly includes slats having a decorative surface and flanges projecting rearwardly from the surface creating a hollow slat that gives the appearance of being a complete wooden slat. While the plastic materials reduce the cost of the batten shutter, manufacturing the shutters and mounting the shutters on a housing surface are labor-intensive and costly operations.
An improved decorative plastic batten shutter that can be inexpensively manufactured and readily mounted on a building surface is described herein.
An exemplary decorative shutter assembly includes a plurality of vertical main slats arranged parallel to each other in side-by-side relation, presenting a decorative surface, with each main slat defining an open end at each of its ends. A first end piece is positioned at one end of the main slats, and a second end piece is positioned at an opposite end of the main slats. Each end piece includes a main body section having a width approximating the overall width of the side-by-side slats and a plurality of laterally spaced tongues projecting from an inboard end of the main body section. The main body section of each end piece presents a decorative surface, and the tongues are spaced and sized to fit in the respective open ends of the main slats at a respective end of the main slats with the decorative surfaces of the main body section positioned flush with the decorative surfaces of the main slats to form a continuous, flat decorative surface extending from end to end of the shutter.
According to another example of the decorative shutter assembly, the main body section of each end piece defines end slat portions aligning respectively with the side-by-side main slats.
In yet another example, the main slats are substantially contiguous and the end slat portions of each end piece are defined by parallel, laterally spaced grooves opening in the decorative surface of the main body section and aligning respectively with seams formed between the substantially contiguous main slats to create the appearance of slats extending from end-to-end of the shutter.
In still another example, the main slats are laterally spaced and the end slat portions of each end piece comprise separate laterally spaced slat portions aligning respectively with the laterally spaced main slats.
According to a further example, the shutter assembly further includes first and second cross slat structures with each cross slat structure secured to a respective main body section of an end piece and to respective ends of the main slats in overlying relation to a seam formed between the inboard end of the main body section and the respective ends of the main slats.
According to an additional example, each cross slat structure includes a cross slat having a U-shaped cross-sectional configuration including a first side flange portion positioned against the respective ends of the main slats, a second side flange portion positioned against the main body section of the respective end piece, and a main body portion spaced above the decorative surfaces of the main slats and the decorative surface of the main body section of the end piece and presenting a decorative surface complementary to the decorative surfaces presented by the main slats and the main body section of the end piece.
According to still another example, each cross slat structure further includes a plurality of spaced fastener pins extending rearwardly from the main body portion of the cross slat and engaging the main body portion of the respective end piece and the respective ends of the main slats to connect the end pieces to the main slats.
According to a further example, the plurality of fastener pins of each cross slat structure includes a plurality of laterally spaced fastener pins coacting with laterally spaced apertures in the main body section of the respective end piece and a further plurality of laterally spaced fastener pins coacting with apertures in the ends of laterally spaced main slats and with aligned apertures in the laterally spaced tongues received in the laterally spaced main slats.
According to another example, the main body section of each end piece includes a main body portion presenting the decorative surface and side flange portions projecting rearwardly from the main body portion and, with the tongues fitted in the respective open ends of the main slats, the outboard side flanges of the outboard main slats align with the side flanges of the end pieces to constitute continuous side flanges extending from end to end of the shutter.
According to yet another example, each cross slat has open ends; and each cross slat structure further includes end caps fixedly positioned in the open ends of the cross slats and defining the fastener pins.
According to still another example, the decorative shutter assembly includes a vertical shutter structure and a plurality of cross slats extending laterally across the vertical shutter structure; the vertical shutter includes fastener apertures to pass fastener members to secure the vertical shutter structure to a building surface; and the cross slats extend laterally across the vertical shutter structure in overlying and concealing relation to the fastener members.
According to an additional example, the shutter assembly further includes coacting fastener structures on the vertical shutter structure and the cross slats operative to removably secure the cross slats to the vertical shutter structure, thereby allowing removal of the cross slats to allow passage of the fastener members through the apertures to attach the vertical shutter structure to the building surface followed by reattachment of the cross slats to the vertical shutter structure to conceal the fastener members.
According to another example, the coacting fastener structures include resilient pins on the cross slats and pin apertures in the vertical shutter structure.
According to a further feature of the invention, the fastener apertures comprise vertically extending slots to provide adjustment in the mounting of the vertical shutter structure on the building surface.
Also described herein is a method, for use with a decorative shutter including a vertical shutter structure and a plurality of cross slats, of attaching the shutter to a building surface. An example of the method comprises securing the vertical shutter structure to the building surface utilizing fastener members and positioning the cross slats over the fastener members to conceal the fastener members.
According to another example of the methodology, the cross slats are removably secured to the vertical shutter structure and the method comprises removably securing the cross slats to the vertical shutter structure; when ready for attachment to a building surface, removing the cross slats from the vertical shutter structure; thereafter securing the vertical shutter structure to the building surface utilizing the fastener members; and thereafter replacing the cross slats to conceal the fastener members.
According to yet another example of the methodology, the vertical shutter structure includes a plurality of side-by-side vertical slats and upper and lower end pieces; upper and lower ends of the vertical slats are secured to the upper and lower end pieces, respectively; and the step of securing the vertical shutter structure to the building surface comprises securing the upper and lower end pieces to the building surface utilizing fastener members passing through the end pieces.
According to still yet another example of the methodology, an upper seam is formed between the upper ends of the vertical slats and a lower edge of the upper end piece and a lower seam is formed between the lower ends of the vertical slats and an upper edge of the lower end piece and the step of replacing the cross slats comprises positioning an upper cross slat in overlying and concealing relation to the upper seam and to the fastener members securing the upper end piece to the building surface and positioning a lower cross slat in overlying and concealing relation to the lower seam and to the fastener members securing the lower end piece to the building surface.
According to an additional example of the methodology, the step of removably securing the cross slats to the vertical shutter structure comprises providing resilient pin structures on each cross slat and resiliently passing the pin structures through apertures in the vertical shutter structure.
Other applications of the decorative shutter assembly will become apparent to those skilled in the art when the following description of the best mode contemplated for practicing the invention is read in conjunction with the accompanying drawings.
The description herein makes reference to the accompanying drawings wherein like reference numerals refer to like parts throughout the several views and wherein:
The shutter assembly 10 as described herein can be used as a decorative shutter and may, as seen in
Shutter assembly 10, broadly considered, includes a plurality of elongated main batten slats 13, upper and lower end pieces 14, and cross slat structures 16 as shown in
Each batten slat 13 has a U-shaped cross-sectional configuration as shown in
Each end piece 14, also shown in
Each cross slat structure 16 includes a cross slat 18 and a pair of end caps 20 as shown in
Each end cap 20 is sized to fit into an open end 18d of a cross slat 18 to close that end of the slat 18 as shown in
The tower structures 22 can be laterally spaced as shown in
As best shown in
The other slat structure 16 (i.e., the lower slat structure 16) is positioned over the seam 26 shown in
As best seen in
In order to allow the latch portions 22c to firmly latch the cross slat structure 16 to the end piece 14 and to the main slats 13 both with respect to the single wall thickness encountered in the
In use and as best seen in
Another example of a shutter assembly 28 as seen in
The decorative shutter assemblies 10 and 28 as described herein will be seen to provide a shutter assembly that can be inexpensively manufacturable, easily installed, and in which all fastener members fastening the shutter structure to a building surface can be totally concealed.
While the shutter assemblies 10 and 28 have been described in connection with what is presently considered to be the most practical examples, it is to be understood that the invention is not to be limited to the disclosed examples but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
Number | Date | Country | |
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61095768 | Sep 2008 | US |