This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2020-171387 Filed Oct. 9, 2020.
The present disclosure relates to a decurling device and an image forming apparatus.
In the related art, for example, JP-A-2016-164644 has proposed a technique related to an image forming apparatus including a decurling device.
JP-A-2016-164644 discloses an image forming apparatus including a fixing device and a decurling device (decurler). The fixing device fixes a toner image onto a recording medium. The decurling device is disposed downstream of the fixing device in a transport direction of the recording medium. The decurling device corrects curl of the recording medium onto which the toner image has been fixed by the fixing device.
Aspects of non-limiting embodiments of the present disclosure relate to a decurling device including a rotary body and a correction belt that is in pressure contact with the rotary body, and particularly relate to preventing a fluctuation of a pressure contact force in an axial direction of the rotary body when the pressure contact force between the rotary body and the correction belt is changed.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to an aspect of the present disclosure, there is provided a decurling device including: a rotary body; an endless correction belt configured to correct curl of a recording medium passing between the rotary body and the correction belt; and a pressure contact unit disposed inside the correction belt, an opposite surface of the pressure contact unit to the rotary body being supported by a support unit so as to be in pressure contact with the rotary body, in which a center portion, in an axial direction of the rotary body, of at least one of a contact portion of the pressure contact unit or a contact portion of the support unit further protrudes toward the other of the contact portion of the pressure contact unit and the contact portion of the support unit than both end portions thereof.
Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
Hereinafter, exemplary embodiments of the present disclosure will be described with reference to the accompanying drawings.
Overall Configuration of Image Forming Apparatus
An image forming apparatus 1 according to the first exemplary embodiment is, for example, a color printer. As illustrated in
The image forming devices 10 include four image forming devices 10Y, 10M, 10C, and 10K that exclusively form toner images of four colors of yellow (Y), magenta (M), cyan (C), and black (K), respectively. The four image forming devices 10(Y, M, C, K) are arranged in a row in the horizontal direction in an internal space of the apparatus body 1a.
The four image forming devices 10 include the image forming devices 10(Y, M, C, K) of yellow (Y), magenta (M), cyan (C), and black (K). As illustrated in
The photoconductor drum 11 includes a cylindrical or columnar base material to be grounded and the image carrying surface. The image carrying surface of the photoconductor drum 11 includes a photoconductive layer made of a photoconductive material and formed on the circumferential surface of the base material. The photoconductor drum 11 is supported to rotate in a direction indicated by an arrow A by power transmitted from a driving device (not illustrated).
The charging device 12 includes a contact type charging roller that is in contact with the photoconductor drum 11. A charging voltage is supplied to the charging device 12. As the charging voltage, a voltage or a current having the same polarity as a charging polarity of the toners is supplied from the developing devices 14 when the developing devices 14 perform reversal development. As the charging device 12, a non-contact type charging device such as a scorotron that is not in contact with the surface of the photoconductor drum 11 may be used.
The exposure device 13 deflects laser light LB and performs scan along the axial direction of the photoconductor drum 11. The laser light LB is generated in accordance with image information input to the image forming apparatus 1. The exposure device 13 may include an LED print head that forms electrostatic latent images by irradiating the photoconductor drum 11 with light corresponding to the image information by using light emitting diodes (LEDs) as plural light emitting elements arranged along the axial direction of the photoconductor drum 11.
Each of the developing devices 14(Y, M, C, K) includes, in a housing 140, a developing roller 141, agitation transport members 142 and 143 (such as two screw augers), and layer thickness regulating member (not illustrated). The housing 140 has an opening and a developer accommodating chamber. The developing roller 141 carries the developer and transports the developer to a developing region facing the photoconductor drum 11. The agitation transport members 142 and 143 agitate the developer and transport the developer to pass through the developing roller 141. The layer thickness regulating member regulates an amount (layer thickness) of the developer carried by the developing roller 141. In the developing device 14, a developing voltage is supplied between the developing roller 141 and the photoconductor drum 11 from a power supply device (not illustrated). The developing roller 141 and the agitation transport members 142 and 143 are rotated in a predetermined direction by power transmitted from the driving device (not illustrated). Further, a two-component developer containing a non-magnetic toner and a magnetic carrier is used as the developers for the four colors.
Each of the primary transfer devices 15(Y, M, C, K) is a contact type transfer device including a primary transfer roller. The primary transfer roller rotates in contact with the circumference of the photoconductor drum 11 via an intermediate transfer belt 21. A primary transfer voltage is supplied to the primary transfer roller. As the primary transfer voltage, a DC voltage having a polarity opposite to the charging polarity of the toner is supplied from the power supply device (not illustrated).
Each of the drum cleaning devices 16 includes a container-shaped body 160, a cleaning plate 161, and a delivery member 162 (such as a screw auger). A part of the body 160 is opened. The cleaning plate 161 is in contact with the circumferential surface of the photoconductor drum 11 after the primary transfer at a predetermined pressure and removes and cleans up the adhering substances such as the residual toner. The delivery member 162 collects the adhering substances such as the toner removed by the cleaning plate 161 and delivers the adhering substances to a collection system (not illustrated).
As illustrated in
As the intermediate transfer belt 21, an endless belt made of a material in which a resistance adjusting agent such as carbon black is dispersed in a synthetic resin such as a polyimide resin or a polyamide resin is used. The belt supporting roller 22 is a driving roller that is rotationally driven by a driving device (not illustrated). The belt supporting rollers 23 and 24 are face-up rollers that form an image formation surface of the intermediate transfer belt 21. The belt supporting roller 25 is a tension applying roller that applies tension to the intermediate transfer belt 21. The belt supporting roller 26 is a back surface supporting roller for secondary transfer. The belt supporting roller 22 also serves as an opposing roller opposing the belt cleaning device 28.
The secondary transfer device 27 is a contact type transfer device including a secondary transfer roller. The secondary transfer roller rotates in contact with the peripheral surface of the intermediate transfer belt 21 at the secondary transfer position that is an outer peripheral surface part of the intermediate transfer belt 21 supported by the belt supporting roller 26 in the intermediate transfer device 20. A secondary transfer voltage is supplied to the secondary transfer roller. As the secondary transfer voltage, a DC voltage having a polarity opposite to or the same as the charging polarity of the toner is supplied from a power supply device (not illustrated) to the secondary transfer device 27 or the belt supporting roller 26 of the intermediate transfer device 20.
As illustrated in
The sheet feeding device 30 is disposed at a position below the intermediate transfer device 20. The sheet feeding device 30 includes one or more sheet accommodating bodies 31 and delivery devices 32. The accommodating body 31 accommodates the recording sheets 5 of a desired size, type, and the like in a stacked state. The delivery device 32 delivers the recording sheets 5 one after one from the sheet accommodating body 31. The sheet accommodating body 31 is attached such that the sheet accommodating body 31 is configured to be pulled out to, for example, a front surface (in
Examples of the recording sheet 5 include thin sheets (such as plain sheets and tracing sheets), thick sheets, and OHP sheets for use in electrophotographic copiers and printers. To further improve the smoothness of the image surface after fixing, the surface of the recording sheet 5 may be as smooth as possible. For example, so-called thick sheets having a relatively large basis weight such as coated sheets obtained by coating the surfaces of plain sheets with a resin or the like, art sheets for printing, and the like may be used.
One or more pairs of sheet transport rollers 33 and 34 and a sheet feeding transport path 35 are disposed between the sheet feeding device 30 and the secondary transfer device 27. The pairs of sheet transport rollers 33 and 34 transport the recording sheet 5 delivered from the sheet feeding device 30 to the secondary transfer position. The sheet feeding transport path 35 includes a transport guide (not illustrated). The pair of sheet transport rollers 34 are disposed immediately before the secondary transfer position in the sheet feeding transport path 35. The sheet transport rollers 34 are, for example, rollers (registration rollers) that adjust a timing of transporting the recording sheet 5. A sheet transport path 37 is provided between the secondary transfer device 27 and the fixing device 40. The sheet transport path 37 includes a transport belt 36. The transport belt 36 transports the recording sheet 5 subjected to the secondary transfer and sent out from the secondary transfer device 27, to the fixing device 40. Further, an outlet transport path 39 is provided in a part close to a sheet outlet port of the apparatus body 1a. The outlet transport path 39 includes a pair of sheet outlet rollers 38 that discharges the fixed recording sheet 5 sent out from the fixing device 40 to a sheet outlet unit (not illustrated) provided on a side surface of the apparatus body 1a.
In the image forming apparatus 1 having the above configuration, the sheet feeding transport path 35 including the sheet transport roller pairs 33 and 34, the secondary transfer device 27, the sheet transport path 37 including the transport belt 36, and the fixing device 40 are integrally attached to constitute a sheet transport unit 300. The sheet transport unit 300 is configured to be drawn out to the front surface side with respect to the apparatus body 1a of the image forming apparatus 1 via a guide rail (not illustrated).
In the image forming apparatus 1, when a transport failure of the recording sheet 5 occurs in the sheet feeding transport path 35 including the pairs of sheet transport rollers 33 and 34, the secondary transfer device 27, the sheet transport path 37 including the transport belt 36, the fixing device 40, or the like, an operation of pulling out the sheet transport unit 300 from the apparatus body 1a to the front is performed.
In the image forming apparatus 1, when the sheet transport unit 300 is pulled out to the front, the sheet feeding transport path 35 including the pairs of sheet transport rollers 33 and 34, the secondary transfer device 27, the sheet transport path 37 including the transport belt 36, the fixing device 40, and the like are exposed to the outside, and the recording sheet 5 in which the transport failure has occurred can be removed.
In
Operation of Image Forming Apparatus
Hereinafter, a basic image forming operation performed by the image forming apparatus 1 will be described.
Here, an operation in a full-color mode for forming a full-color image that is a combination of toner images of four colors (Y, M, C, K) using the four image forming devices 10(Y, M, C, K) will be described.
When the image forming apparatus 1 receives instruction information on a request for a full-color image forming operation (printing) from a user interface, a printer driver, or the like (not illustrated), the four image forming devices 10(Y, M, C, K), the intermediate transfer device 20, the secondary transfer device 27, the fixing device 40, and the like start operation.
In each of the image forming devices 10(Y, M, C, K), as illustrated in
Subsequently, each of the image forming devices 10(Y, M, C, K) supplies a toner of a corresponding one of the colors (Y, M, C, K) charged to a required polarity (negative polarity) from the developing roller 141, and causes the toner to electrostatically adhere to the electrostatic latent image of the color component formed on the photoconductor drum thereby performing development. By this development, the electrostatic latent images of the color components formed on the photoconductor drums 11 are visualized as toner images of the four colors (Y, M, C, K) developed with the toners of the corresponding colors.
Subsequently, when the toner images of the respective colors formed on the photoconductor drums 11 of the image forming devices 10(Y, M, C, K) are transported to the primary transfer positions, the primary transfer devices 15(Y, M, C, K) primarily transfer the toner images of the respective colors to the intermediate transfer belt 21 of the intermediate transfer device 20 rotating in the direction indicated by the arrow B such that the toner images of the respective colors are sequentially superimposed on each other.
In each of the image forming devices 10(Y, M, C, K) that has completed the primary transfer, the drum cleaning device 16 clean the surface of the photoconductor drum 11 by scraping off and removing the adhering substances. As a result, each of the image forming devices 10(Y, M, C, K) is ready to perform the next imaging operation.
Subsequently, the intermediate transfer device 20 carries and transports the toner images primarily transferred to the secondary transfer position as the intermediate transfer belt 21 rotates. Meanwhile, the sheet feeding device 30 feeds the required recording sheet 5 to the sheet feeding transport path 35 in accordance with the image forming operation. In the sheet feeding transport path 35, the pair of sheet transport rollers 34 (serving as the registration roller) feeds and supplies the recording sheet 5 to the secondary transfer position in accordance with a transfer timing.
At the secondary transfer position, the secondary transfer device 27 collectively secondarily transfers the toner images on the intermediate transfer belt 21 onto the recording sheet 5. In the intermediate transfer device 20 in which the secondary transfer has been completed, the belt cleaning device 28 cleans the front surface of the intermediate transfer belt 21 after the secondary transfer by removing the adhering substances such as the toner remaining on the surface of the intermediate transfer belt 21.
Subsequently, the recording sheet 5 onto which the toner images have been secondarily transferred is separated from the intermediate transfer belt 21 and then transported to the fixing device 40 via the sheet transport path 37. In the fixing device 40, the recording sheet 5 after the secondary transfer is introduced into and passes through the fixing nip portion N between the rotating heating rotary body 41 and the rotating pressurizing rotary body 42. Accordingly, necessary fixing processing (heating and pressurizing) is performed to fix unfixed toner images onto the recording sheet 5, and the decurling device 60 corrects curl of the recording sheet 5 generated by the fixing processing. Finally, the recording sheet 5 after the fixing is discharged to the sheet discharge unit (not illustrated) provided on the side surface of the apparatus body 1a by the pair of sheet outlet rollers 38.
By the above operation, the recording sheet 5 on which the full-color image which is the combination of the toner images of the four colors is formed is output.
Configuration of Fixing Device
As illustrated in
The heating rotary body is not limited to the heating roller 41. An endless belt may be used as the heating rotary body. The pressurizing rotary body is not limited to the pressurizing belt 42. A roller-shaped rotary body may be used as the pressurizing rotary body.
As illustrated in
The device housing 43 includes, on an upper end surface thereof, a first inclined surface portion 431 and a second inclined surface portion 432. The first inclined surface portion 431 is disposed upstream in the transport direction of the recording sheet 5. The first inclined surface portion 431 is inclined with a downstream end portion in the transport direction of the recording sheet 5 being located on an upper side in the vertical direction. The second inclined surface portion 432 is disposed downstream in the transport direction of the recording sheet 5. The second inclined surface portion 432 is inclined with a downstream end portion in the transport direction of the recording sheet 5 being located on a lower side in the vertical direction. The second inclined surface portion 432 of the device housing 43 constitutes an opening and closing cover 433 that is an example of an opening and closing unit. The opening and closing cover 433 is openable and closable with respect to the device housing 43. An operation handle 433a is rotatably attached to the opening and closing cover 433 via a rotation shaft 725 on a front side in the longitudinal direction. The operation handle 433a is operated when opening and closing the opening and closing cover 433. The rotation shaft 725 will be described later. The opening and closing cover 433 is provided with a grid-patterned exhaust port 433b that exhausts upward air sent from below as necessary in order to cool the decurling device 60. A reference sign “H” denotes a grip portion provided at a center of the upper end surface of the device housing 43. The operator grips the fixing device 40 using the grip portion.
As illustrated in
As illustrated in
The heating roller 41 is rotationally driven at a required speed in the direction of the arrow C by a driving device (not illustrated) via a driving gear. The driving gear is not illustrated, and includes a helical gear or the like attached to an end portion of the core 411 on a back surface side in the axial direction. Plural rotation speeds of the heating roller 41 may be set according to the type of the recording sheet 5 or the like.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The pressurizing belt 42 is driven to rotate in a direction of an arrow D by being brought into pressure contact with the heating roller 41.
As illustrated in
The pad member 461 includes a first pad member 461a and a second pad member 461b. The first pad member 461a includes a foam body made of silicone rubber or acrylonitrile rubber that forms the fixing nip portion N. The first pad member 461a has a substantially rectangular shape in cross section. The second pad member 461b includes a metal pedestal that supports the first pad member 461a. The first pad member 461a is fixed to the second pad member 461b by adhesion or the like.
The pad support member 462 includes a heat resistant synthetic resin or the like and has a substantially L-shape in cross section. The pad support member 462 has a projection portion 462a that holds the pressing member 463 on a downstream end surface thereof in the rotational direction of the pressurizing belt 42. The pad support member 462 is elastically supported by plural (for example, ten) coil springs 464 arranged in the longitudinal direction of the pressurizing belt 42. The coil spring 464 is supported by a support cylinder 465 attached to the support member 47.
The pressing member 463 is made of a heat resistant synthetic resin or the like and has a substantially reverse L-shape in cross section. The pressing member 463 is supported by a short flat plate-shaped support plate 475 in a state where the pressing member 463 is held between the projection portion 462a of the pad support member 462 and the support member 47. A lower end portion of the support plate 475 is fixed to the support member 47 by welding, crimping, or the like.
As illustrated in
The guide members 48 are disposed at both end portions, in the axial direction, of the pressurizing belt 42. The guide member 48 is integrally formed of a heat-resistant synthetic resin or the like. As illustrated in
As illustrated in
As illustrated in
As illustrated in
The pressurizing arm 51 includes a flat plate shaped sheet metal or the like having a required thickness. The pressurizing arm 51 includes a base end portion 511, the intermediate portion 512, and a tip portion 513. The base end portion 511 has a substantially inverted U-shape. At the inlet port 434 of the device housing 43, the base end portion 511 is rotatably supported by the support shaft 53 disposed at a base end portion of the lower guide member 435b. A side surface of the intermediate portion 512 is formed in a substantially U shape. The intermediate portion 512 holds the pressurizing unit 45. The tip portion 513 extends in a substantially horizontal direction from a right upper end portion of the intermediate portion 512.
As illustrated in
The action arm 52 is formed in a shape substantially similar to that of the pressurizing arm 51. The action arm 52 includes a base end portion 521, an intermediate portion 522, and a tip portion 523. The base end portion 521 is rotatably supported by the support shaft 53. A side surface of the intermediate portion 522 is formed in a substantially U shape. The tip portion 523 extends in the substantially horizontal direction from a right upper end portion of the intermediate portion 522.
As illustrated in
A pressurizing spring 55 is interposed between the tip portion 513 of the pressurizing arm 51 and the tip portion 523 of the action arm 52. The pressurizing spring 55 applies a pressing force to the pressurizing arm 51. A support plate 514 is provided at the tip portion 513 of the pressurizing arm 51 by welding or the like. The support plate 514 supports an upper end portion of the pressurizing spring 55. A support plate portion 525 is bent in a substantially U-shape in a cross section so as to be integrally provided at the tip portion 523 of the action arm 52. The support plate portion 525 supports a lower end portion of the pressurizing spring 55. An adjustment bolt 551 is attached between the support plate 514 of the pressurizing arm 51 and the support plate portion 525 of the action arm 52. The adjustment bolt 551 adjusts the pressing force of the pressurizing spring 55.
A first eccentric cam 56 is rotatably disposed below the cam follower 54 of the action arm 52. A rotation shaft 561 can rotate the first eccentric cam 56. The first eccentric cam 56 includes a pressurizing portion 562 having the largest radius and a pressurizing release portion 563 having the smallest radius. The first eccentric cam 56 has an eccentric substantially oval shape which is formed by connecting the pressurizing portion 562 and the pressurizing releasing portion 563 with a smooth curved surface. The rotation shaft 561 of the first eccentric cam 56 is rotationally driven in a clockwise direction and a counterclockwise direction by a driving motor (not illustrated) disposed on the back surface side of the device housing 43, so that the pressurizing belt 42 is brought into pressure contact with the heating roller 41 with a required pressing force, and the pressurizing belt 42 may be switched to a pressure contact released state (see
The fixing device 40 having the above configuration fixes the unfixed toner images T onto the recording sheet 5 passing through the fixing nip portion N by heating and pressurizing the recording sheet 5 with the heating roller 41 and the pressurizing belt 42. When the recording sheet 5 on which the unfixed toner images T are to be fixed passes through the fixing nip portion N, the recording sheet 5 is curved due to various factors such as a material of the recording sheet 5, an area of the unfixed toner images T to be fixed on the recording sheet 5, and a thickness of a toner layer. In the fixing device 40, for example, when the recording sheet 5 such as a thick sheet passes through the fixing nip portion N, the recording sheet 5 may be curved in a downward convex shape. In the fixing device 40, for example, when the recording sheet 5 such as a plain sheet or a thin sheet such as tracing sheet passes through the fixing nip portion N, the recording sheet 5 may be curved in an upward convex shape.
Configuration of Decurling Device
As illustrated in
The decurling belt 61 is an endless belt that corrects curl of the recording sheet 5 by passing the recording sheet 5 between the decurling belt 61 and the decurling roller 62. A pressure contact member 63 (an example of a pressure contact unit) is disposed inside the decurling belt 61. An opposite surface of the pressure contact member 63 to the decurling roller 62 is supported by a support frame 64 (an example of a support unit) having rigidity. The pressure contact member 63 is in pressure contact with the decurling roller 62.
The decurling belt 61 constitutes a correction belt unit 65 including the pressure contact member 63, the support frame 64, and the like disposed inside the decurling belt 61. The correction belt unit 65 includes the decurling belt 61, the pressure contact member 63, the support frame 64, a pair of guide members 66 (an example of a guide unit), a felt 67 (an example of a lubricant holding unit), and a holding member 68 (an example of a holding unit). The pressure contact member 63 is disposed inside the decurling belt 61. The pressure contact member 63 brings the decurling belt 61 into pressure contact with the surface of the decurling roller 62. The support frame 64 supports the pressure contact member 63. The pair of guide members 66 rotatably guides both end portions of the decurling belt 61 in a longitudinal direction of the decurling belt 61. The felt 67 is disposed inside the decurling belt 61. The felt 67 holds the lubricant to be applied to an inner peripheral surface of the decurling belt 61. The holding member 68 rotatably holds the inner peripheral surface of the decurling belt 61.
Similarly to the pressurizing belt 42 described above, the decurling belt 61 is made of a material having flexibility and is an endless belt. The decurling belt 61 has a thin cylindrical shape before attached to the decurling device 60. As illustrated in
The decurling belt 61 is brought into pressure contact with the decurling roller 62 to be driven to rotate in a direction indicated by an arrow E.
As illustrated in
The pressure contact member 63 has, on a back surface thereof, a pair of attachment plate portions 634 and 635 standing upward. The support frame 64 is attached to the back surface of the pressure contact member 63 by the pair of attachment plate portions 634 and 635 with fixed to a downstream end portion of the pressure contact member 63 in the transport direction of the recording sheet 5.
The support frame 64 includes a sheet metal or the like having a required thickness and bent into a substantially L-shape in a cross section. A lower end portion 641 of the support frame 64 constitutes a contact portion at which a lower end surface 641a thereof is in contact with (abuts on) the back surface of the pressure contact member 63. The lower end portion 641 is fixed with a screw 642 in a state of being sandwiched between the attachment plate portions 634 and 635 of the pressure contact member 63.
The guide members 66 are attached with fixed to both end portions of the support frame 64 in the longitudinal direction. The guide member 66 is integrally formed of a heat-resistant synthetic resin or the like. As illustrated in
As illustrated in
The support arm 72 is attached with fixed to inner side surfaces of both end portions of the opening and closing cover 433 in the longitudinal direction. The opening and closing cover 433 is opened and closed around a support shaft 73 via the support arm 72.
As illustrated in
A rotation shaft 725 is rotatably provided in the tip portion 723 of the support arm 72 via a bearing member 726. The operation handle 433a of the opening and closing cover 433 is rotatably attached to an upper end portion of the rotation shaft 725. As described above, the bearing member 663 that rotatably supports the rotation shaft 662 of the decurling belt 61 is attached to a lower end portion of the tip portion 723 of the support arm 72.
As illustrated in
As illustrated in
As described above, the operation handle 433a (see
As illustrated in
The holding member 68 is made of a heat resistant synthetic resin or the like. One side surface 681 of the holding member 68 is formed in an arc shape along the inner peripheral surface of the decurling belt 61. Both end portions of the holding member 68 in the longitudinal direction are attached to the guide members 66. A recess portion 682 is provided on the lower end surface of the holding member 68. The recess portion 682 abuts against a projection portion 634a provided on the upper end surface of the pressure contact member 63.
As illustrated in
When the correction belt unit 65 is rotated to the first position, the first protruding portion 631 is brought into pressure contact with the surface of the decurling roller 62 so as to penetrate into the surface of the decurling roller 62 with the relatively large pressure contact force via the decurling belt 61, and corrects the recording sheet 5 that is curved in the upward convex shape and passes between the decurling belt 61 and the decurling roller 62 into a planar shape.
When the correction belt unit 65 is rotated to the second position, the first and second protruding portions 631 and 632 come into contact with the surface of the decurling roller 62 with the relatively small pressure contact force via the decurling belt 61, and corrects the recording sheet 5 that is curved in the downward convex shape and passes between the decurling belt 61 and the decurling roller 62 into a planar shape.
As illustrated in
As illustrated in
As illustrated in
Therefore, in the decurling device 60 before the first exemplary embodiment is applied, as illustrated in
With regard to such a technical problem, as illustrated in
When the contact portion of the pressure contact member 63 where the pressure contact member 63 is in pressure contact with the decurling roller 62 is formed such that the center portion of the contact portion in the axial direction of the decurling roller 62 further protrudes than both end portions of the contact portion as described above, as illustrated in
Therefore, in the decurling device 60 according to the first exemplary embodiment, a center portion, in the axial direction of the rotary body, of at least one of the contact portion of the pressure contact unit or the contact portion of the support unit further protrudes toward the other of the contact portions than both end portions.
In the decurling device 60 according to the first exemplary embodiment, the contact portion of the pressure contact unit with the support unit protrudes toward the support unit.
In the decurling device 60 according to the first exemplary embodiment, the center portion, in the axial direction of the rotary body, of the contact portion of the pressure contact unit is formed in a linear shape.
Furthermore, in the decurling device 60 according to the first exemplary embodiment, the contact portion of the pressure contact unit with the support unit protrudes stepwise along the axial direction of the rotary body.
That is, in the decurling device 60 according to the first exemplary embodiment, the contact portion between the pressure contact member 63 and the support frame 64 is configured as follows. As illustrated in
As illustrated in
In the first exemplary embodiment, the upper end surfaces 637′ of the plural ribs 637 of the pressure contact member 63 are not arranged in a planar shape in a direction intersecting a pressure contact direction, that is, the upper end surfaces 637′ of the plural ribs 637 of the pressure contact member 63 do not all have the same height H. As illustrated in
More specifically, in the first exemplary embodiment, the upper end surfaces 637′ of the plural ribs 637 of the pressure contact member 63 are divided into a first region 630A that is a center portion in the axial direction of the decurling roller 62, second regions 630B that are located on both sides of the first region 630A, and third regions 630C that are located on both end portions and on both sides of the second region 630B.
The upper end surfaces 637′ of the plural ribs 637 of the pressure contact member 63 are set in such a manner that the first region 630A protrudes to the largest height, the second regions 630B protrude to the second largest height, and the third regions 630C protrude to the least height. Here, a height difference, which is a difference in height between the plural ribs 636 and 637 in the first to third regions, may be appropriately set in consideration of making the pressure contact force in the axial direction of the decurling roller 62 substantially uniform.
As a result, the upper end surfaces of the plural ribs 636 and 637 of the pressure contact member 63 are formed in the step shape that is bilaterally symmetrical in the axial direction of the decurling roller 62. The upper end surfaces 63T of the plural ribs 637 of the pressure contact member 63 are divided such that the first region 630A located in the center portion occupies approximately ½ of the decurling roller 62 in the axial direction and has the longest straight line shape among the first to third regions 630A to 630C.
The upper end surfaces 637′ of the plural ribs 637 of the pressure contact member 63 are not limited to the three regions of the first to third regions 630A to 630C, and may be divided into two regions including a center portion and both end portions, or may be divided into four or more regions. The upper end surfaces 637′ of the plural ribs 637 of the pressure contact member 63 do not have to be formed in a bilateral symmetry shape in the axial direction of the decurling roller 62, and may be formed in a bilateral asymmetric shape.
The contact portion of the pressure contact member 63 that comes into contact with the support frame 64 does not have to include the plural ribs 637. The contact portion may include a plane extending along the axial direction of the decurling roller 62. Here, when the contact portion of the pressure contact member 63 that comes into contact with the support frame 64 is formed in a planar shape along the axial direction of the decurling roller 62, the contact portion may be divided into plural regions as described above, and heights of the plural regions may be different from each other.
Effect of Decurling Device
According to the fixing device 40 including the decurling device 60 according to the first exemplary embodiment, in the following manner, in the decurling device including the rotary body and the correction belt that is in pressure contact with the rotary body, the fluctuation of the pressure contact force of the rotary body in the axial direction can be prevented when the pressure contact force between the rotary body and the correction belt is changed.
That is, as illustrated in
According to the decurling device 60, as illustrated in
At this time, the first protruding portion 631 of the pressure contact member 63 disposed inside the decurling belt 61 is pressed against the elastic body layer 622 of the decurling roller 62 with a relatively large pressure contact force via the decurling belt 61.
As illustrated in
At the first position, the upper end surface of the pressure contact member 63 comes into contact with the lower end surface 641a of the lower end portion 641 of the support frame 64, and the pressure contact member 63 is supported against the reaction force of the pressure contact force from the decurling roller 62.
In the decurling device 60 according to the first exemplary embodiment, as illustrated in
Therefore, in the plural ribs 637 of the pressure contact member 63, the first region 630A protruding with the largest height H1 with respect to the lower end surface 641a of the support frame 64 comes into contact with (abuts on) the lower end surface 641a of the support frame 64, and the second regions 630B having the second largest height H2 and the third regions 630C having the least height H3 face the lower end surface 641a of the support frame 64 with increasing gaps (distances) therebetween.
The plural ribs 637 of the pressure contact member 63 are in pressure contact with the lower end surface 641a of the support frame 64 in this state. As a result, the pressure contact member 63 and the support frame 64 tend to be flexed along the axial direction of the decurling roller 62 by the reaction force from the decurling roller 62.
However, the plural ribs 637 of the pressure contact member 63 in contact with the lower end portion 641a of the support frame 64 are set such that the protruding height H is larger at the center portion in the axial direction of the decurling roller 62 than at both end portions (H1>H2>H3). Therefore, the pressure contact member 63 that receives the reaction force from the decurling roller 62 is brought into pressure contact with the support frame 64 so that the pressure contact force (reaction force) is larger at the center portion in the axial direction of the decurling roller 62 than at both end portions.
According to the decurling device 60, as illustrated in
Accordingly, in the decurling device 60, the pressure contact force between the decurling belt 61 and the decurling roller 62 is greatly different between the center portion and the both end portions in the longitudinal direction, and it is possible to prevent wrinkles from being generated in the recording sheet 5 or skew from being generated in the recording sheet 5 due to a difference in the deformation amount of the elastic body layer 622 of the decurling roller 62.
In the decurling device 60, as illustrated in
In the first exemplary embodiment, as illustrated in
Further, in the first exemplary embodiment, since the lower end surface 641a of the support frame 64 including the sheet metal or the like may be formed in a linear shape (planar shape), processing of the support frame 64 is facilitated.
Unlike the first exemplary embodiment, the decurling device according to the second exemplary embodiment is configured such that both end portions of the contact portion of the pressure contact member 63 in the axial direction of the decurling roller 62 are formed in a curved shape rather than the configuration that the height H of the plural ribs 637 of the pressure contact member 63 in contact with the lower end surface 641a of the support frame 64 has a stepped shape over the entire length in the axial direction of the decurling roller 62.
In this manner, in the decurling device 60 according to the second exemplary embodiment described above, both end portions of the contact portion in the axial direction of the decurling roller 62 are formed in a curved shape. Therefore, when the decurling belt 61 is brought into pressure contact with the decurling roller 62 by the pressure contact member 63, it is possible to smoothly prevent the fluctuation of the pressure at both end portions in the axial direction of the decurling roller 62.
Other configurations and operations are the same as those of the first exemplary embodiment, and thus a description thereof will be omitted.
Unlike the first exemplary embodiment, the decurling device according to the third exemplary embodiment is configured such that the whole region of the contact portion of the pressure contact member 63 in the axial direction of the decurling roller 62 is formed in a curved shape rather than the configuration that the height H of the plural ribs 637 of the pressure contact member 63 in contact with the lower end surface 641a of the support frame 64 has a stepped shape over the entire length in the axial direction of the decurling roller 62.
In this manner, in the decurling device 60 according to the third exemplary embodiment described above, the whole region of the contact portion in the axial direction of the decurling roller 62 is formed in the curved shape. Therefore, when the decurling belt 61 is brought into pressure contact with the decurling roller 62 by the pressure contact member 63, it is possible to smoothly prevent the fluctuation of the pressure at the whole region of the contact portion in the axial direction of the decurling roller 62.
Other configurations and operations are the same as those of the first exemplary embodiment, and thus a description thereof will be omitted.
In the above exemplary embodiments, the image forming apparatus that forms a full-color image has been described as an example of the image forming apparatus. It is needless to say that the image forming apparatus is not limited thereto, and may be one that forms a monochrome image.
In the exemplary embodiments described above, the description has been made on the case where the center portion, in the axial direction of the rotary body, of the contact portion of the pressure contact unit among the pressure contact unit and the support unit further protrudes toward the support unit than both end portions thereof. It is noted that the present disclosure is not limited thereto. A center portion, in the axial direction of the rotary body, of the contact portion of the support unit or each of the contact portions, in the axial direction of the rotary body, of both the pressure contact unit and the support unit may further protrude toward the support unit than both end portions thereof.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2020-171387 | Oct 2020 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
20170129725 | Sasaki | May 2017 | A1 |
Number | Date | Country |
---|---|---|
3474345 | Dec 2003 | JP |
2016-164644 | Sep 2016 | JP |
6344315 | Jun 2018 | JP |
Entry |
---|
English machine translation of Kondo (JP 6344315 B2) (Year: 2018). |
English machine translation of Kameyama (JP 3474345 B2) (Year: 2003). |
Number | Date | Country | |
---|---|---|---|
20220113662 A1 | Apr 2022 | US |