The present disclosure relates to dedusting apparatuses, wherein such dedusting apparatuses are utilized to separate dust and other material below a certain size from pellets or grain that equals and/or is greater than a certain size.
Dedusting systems are heavily utilized for commercial separation of dust and fine material not intended for commercial use from pellets or grain that are intended for commercial use. Such dust and fine material can cause poor performance of the equipment and can create a poor commercial product. Dedusting systems are common for commercial plastics and molding operations and agriculture feed. Current dedusting systems require vacuum pressure to transfer the pellets through the deduster as well as additional power or air sources to blow-off dust and fine material from the pellets or grain. For instance, some such systems use compressed air to blow dust upward while the pellets flow laterally or downward. Other dedusting systems utilize static electricity to attract dust and remove it from pellets or grain. Other dedusting systems utilize a tumbler to separate the pellets or grain from dust. Other such systems use a series of shaker trays that, by way of force such as gravity and/or a vacuum pressure, shake the dust and fine material from the pellets or grain. All of the aforementioned systems are costly in that they require additional energy to operate, thereby lending themselves to additional modes of failure. Additionally, such systems are not inline and can be cumbersome or bulky, thus requiring extra complexities to add the filtration system into a manufacturing system. Furthermore, such systems have a negative impact on the environment given they require multiple sources of energy.
A deduster system includes a deduster having a body that includes an upper end and a lower end, the upper end having a top surface and the lower end having a bottom surface, and a side surface joining the top surface and bottom surface. The upper end has an inlet port and the lower end having an outlet port. The deduster has a central vertical axis, a horizontal axis, and a depthwise axis.
The deduster includes a sieve configured to surround the inlet port and the outlet port. The sieve has an upper inlet end including a portion where the ingress port is. The sieve has a lower outlet end including a portion where the outlet portion is. The ingress port on the sieve is co-located with the inlet port on the exterior body. The egress port on the sieve is co-located with the outlet port on the exterior body.
The inlet port and the outlet port are angled with respect to each other such that there is a bend or an offset therebetween. In one embodiment, the inlet port is generally orthogonal to the outlet port. In some embodiments, the inlet port is on the upper end of the exterior body such that it is on the top surface or the side surface. In some embodiments, the outlet port is on the lower end of the exterior body such that it is on the bottom surface or the side surface. Optionally, the inlet port is on the top surface and the outlet port is on the side surface. Optionally, the inlet port is on the side surface and the outlet port is on the bottom surface. Optionally, the inlet port is on a first portion of the side surface and the outlet port is on a second portion of the side surface. Optionally, there is a bend, angle or offset between the inlet port and the outlet port. Optionally, there is a bend, angle or offset in the inlet port and/or in the outlet port.
The ingress port and the egress port are, optionally, angled with respect to each other such that there is a bend or an offset therebetween. In one embodiment, the ingress port is generally orthogonal to the egress port. In some embodiments, the ingress port is on the upper inlet end of the sieve such that it is on the top surface or the side surface. In some embodiments, the egress port is on the lower outlet end of the sieve such that it is on the bottom surface or the side surface. Optionally, the ingress port is on the top surface and the egress port is on the side surface. Optionally, the ingress port is on the side surface and the egress port is on the bottom surface. Optionally, the ingress port is on a first portion of the side surface and the egress port is on a second portion of the side surface.
The deduster has an interior volume defined by the sieve such that pellets (or grain) are introduced into the interior volume (by way of blowing compressed air, vacuum and/or gravity) causing cyclonic movement thereby separating dust and fine material from the pellets (or grain) through a sieve (and optionally, a second filter adjacent the sieve). The pellets (or grain) are collected in the interior volume and descend downwards through the sieve (optionally shaped as frustum or frusto-conic in its lower outlet end) and are transmitted to a second pipe by way of the egress port (and the exterior port).
Optionally, the pellets (or grain) are transmitted to a second pipe by way of the egress port (and the exterior port) and pulled into a receptacle by way of a compressed air source or vacuum source.
The dust (or fine material) is collected and pulled into a storage drum by compressed air source or vacuum source.
Optionally, the dedusting system has a single vacuum source or a single compressed air source for both moving pellets (or grain) through the feed system and for the dedusting process. The compressed air source or the vacuum source is an existing source within the dedusting system as opposed to a second or separate vacuum source (or compressed air source) focused solely on dedusting the pellet (or grain). Optionally, gravity assists in the dedusting process.
The deduster has a storage volume accessible by way of the door that collects (and is suitably sized to do so) the dust and fine material. The deduster storage volume is optionally increased by way of a second storage location in a storage drum, connected by a dust collecting pipe to the storage port on the storage volume.
A deduster for receiving one or more pellets that include dust and/or fine material, comprising: an exterior body having a top surface and a bottom surface opposite the top surface, the bottom surface and the top surface joined by a side surface, the top surface, the bottom surface and the side surface form an interior; the exterior body having an upper end a lower end opposite the upper end; the deduster having a vertical axis, a horizontal axis, and a depthwise axis; the exterior body has an inlet port is located on the upper end; the exterior body has an outlet port is located on the lower end; a sieve located within the interior having a pores or perforations, the sieve having an upper inlet end and a lower outlet end opposite to the upper inlet end; the sieve having an ingress port in the upper inlet end that is co-located with the inlet port, the sieve having an egress port located in the lower outlet end that is co-located with the outlet port; the sieve has an interior volume; the sieve includes at least one bend, slope, offset or combination thereof between the ingress port and the egress port; wherein the inlet port includes at least one of a bend, slope or offset; wherein the interior has a storage volume outside of the sieve for receiving the dust and/or fine material.
A deduster wherein the sieve has a tapered shape such that the ingress port has an ingress cross-sectional area that is greater than an egress cross-sectional area of the egress port.
A deduster wherein the inlet port and the outlet port are angled with respect to each other such that there is a bend or offset therebetween.
A deduster wherein the inlet port is orthogonal to the outlet port.
A deduster wherein the exterior body of the deduster further comprises a door that is movable to enable access to the interior.
A deduster wherein the door includes or attaches to the inlet port and the ingress port.
A deduster wherein an aspect ratio of the ingress cross-sectional area of the ingress port to the egress cross-sectional area of the egress port is between about 10:1 and about 2:1.
A deduster for receiving one or more pellets that include dust and/or debris, comprising: an exterior body having a top surface and a bottom surface opposite the top surface, the bottom surface and the top surface joined by a side surface, the top surface, the bottom surface and the side surface form an interior volume; the exterior body having an upper end a lower end opposite the upper end; the deduster having a vertical axis, a horizontal axis, and a depthwise axis; the exterior body has an inlet port is located on the upper end; the exterior body has an outlet port is located on the lower end; a sieve located within the interior volume having a pores or perforations, the sieve having an upper inlet end and a lower outlet end opposite to the upper inlet end; the sieve having an ingress port in the upper inlet end that is co-located with the inlet port, the sieve having an egress port located in the lower outlet end that is co-located with the outlet port; the sieve includes at least one bend, slope, offset or combination thereof between the ingress port and the egress port; wherein the inlet port includes at least one of a bend, slope or offset; wherein the interior volume has a storage volume outside of the sieve or receiving dust and/or debris; wherein, the one or more pellets and the dust and/or fine material flow through the inlet port and into the ingress port of the sieve, travelling downwardly through the sieve; wherein, due to cyclonic movement within the deduster, the dust and/or fine material travels through the pores or perforations while the one or more pellets travel downwardly through the sieve and out the egress port and the outlet port.
A deduster wherein the sieve has a tapered shape such that the ingress port has an ingress cross-sectional area that is greater than an egress cross-sectional area of the egress port.
A deduster wherein the inlet port and the outlet port are angled with respect to each other such that there is a bend or offset therebetween.
A deduster wherein the inlet port is orthogonal to the outlet port.
A deduster wherein the exterior body of the deduster further comprises a door that is movable to enable access to the interior.
A deduster wherein the door includes or attaches to the inlet port and the ingress port.
A deduster further comprising one or both of a vacuum and a blower source.
A deduster wherein an aspect ratio of the ingress cross-sectional area of the ingress port to the egress cross-sectional area of the egress port is between about 10:1 and about 2:1.
The dedusting system 10 and deduster 12 include a vertical axis (x), a horizontal or widthwise axis (y), and a depthwise axis (z). The widthwise axis (y) and depthwise axis (z) create a lateral plane. The vertical axis (x) and the horizontal axis (y) create a vertical plane. The vertical axis (x) and depthwise axis (z) create a depthwise plane.
Exemplary embodiments of a sectional view of the deduster 12 are shown in
Alternatively, in another embodiment, the inlet port 44 is on the side surface 52 of the exterior body 38 and the outlet port 46 is on the bottom surface 54 of the exterior body 38.
In further embodiments and by reference of a plane defined by the horizontal axis (y) and the depthwise axis (z), the inlet port 44 is angled with respect to the sieve 64 such that the first pipe 26 or inlet port 44 has a bend of between about 90 degrees and about 165 degrees, or about 90 degrees, or about 115 degrees, or about 120 degrees, or about 130 degrees, or about 135 degrees, or about 150 degrees, or about 165 degrees.
In further embodiments and by reference of a plane defined by the horizontal axis (y) and the depthwise axis (z), the outlet port 46 is angled with respect to the sieve 64 such that the second pipe 28 or outlet port 46 has a bend of between about 90 degrees and about 165 degrees, or about 90 degrees, or about 115 degrees, or about 120 degrees, or about 130 degrees, or about 135 degrees, or about 150 degrees, or about 165 degrees.
In further embodiments, from a top view and by way of a plane created along the vertical axis (x) and the depthwise axis (z), the inlet port 44 and the outlet port 46 are angled with respect to each other by between 0 degrees and 360 degrees, or between about 15 degrees and about 345degrees, or by between about 30 degrees and about 330 degrees, or between about 45 degrees and 315 degrees, or by between about 60 degrees and about 300 degrees, or by between about 75degrees and about 285 degrees, or by between about 90 degrees and 270 degrees, or by about 15degrees, by about 30 degrees, by about 45 degrees, by about 60 degrees, by about 75 degrees, by about 90 degrees, by about 120 degrees, by about 150 degrees, by about 180 degrees, by about 210degrees, by about 240 degrees, by about 270 degrees, by about 300 degrees, by about 330 degrees.
The dedusting apparatus 12 has a door 56 movable by way of a hinge 58 to enable access to the interior 62 of the dedusting apparatus 12 by means other than the inlet port 44 and the outlet port 46 (which could be removably connected to the first pipe 26 and second pipe 28, respectively). Optionally, as in exemplary
Within the deduster apparatus 12 is a sieve, screen, or filter 64. The sieve, screen, or filter 64 encompasses and provides a channel (or interior volume) 66 for the pellets (or grain) 20 to flow from the inlet port 44 to the exit port 46. The sieve 64 includes a porosity or perforations such that dust and other fine materials 22 can escape from the sieve 64 through one or more pores (or perforations) 68 therein while the pellet (or grain) 20 is contained within the sieve 64 as it has a size that exceeds the dimensions of one or more pores (or perforations) 68 within the sieve 64. Pores (or perforations) are shown by hatched portions on
The sieve 64 can be generally tubular, but other polygonal prismatic shapes (cubic, rectangular prism, etc.) are within the scope of the present. The sieve 64 has an ingress port 70 co-located with the inlet port 44 on the exterior body 38. The sieve 64 has an egress port 72 co-located with the outlet port 46 on the exterior body 38. The ingress port 70 and egress port 72 are angled with respect to each other such that at least some of the pellets (or grain) 20 are, by way of vacuum applied to the deduster 12 (and the dedusting system 10) flow into and thus are deflected off of the sieve body 74. Optionally, the ingress port 70 and the egress port 72 are generally orthogonal.
The sieve 64 optionally has at least one bend, slope, or offset, or combination thereof (each shown as 76). Optionally, as shown by dashed lines in
The upper inlet end 78 is optionally generally cylindrical. Optionally, there is a bend or offset 76 between the upper inlet end 78 and the lower outlet end 80. The lower outlet end 80 is optionally tapered, sloping, or a frustum (frusto-conical) thereby facilitating flow of pellets (or grain) 20 into the outlet port 46 and the second pipe 28.
The present disclosure makes use of an existing vacuum source 16 applied to the dedusting system 10. As pellets (or grain) 20 are drawn into the deduster 12, centrifugal or cyclonic forces draw the pellets (or grain) 20 around the interior volume 66 of the sieve 64 thereby forcing dust (and fine material) 22 through the sieve 64 and out of the interior volume 66 of the sieve 64. The dust (and fine material) 22 through the sieve 64 outward from the interior volume 66 and into the storage volume 86. The pellets (or grain) 20, by way of such cyclonic movement (and optionally, vacuum and/or gravity), descend downward to the outlet port 46 (and the lower outlet port 80) and into the second pipe 28.
The upper inlet end 78 has an upper inlet diameter (or depth and/or width) 82. The lower outlet end 80 has a lower outlet diameter (or depth and/or width) 84. The upper inlet diameter (or depth and/or width) 82 is larger than the lower outlet diameter (or depth and/or width) 84.
In some embodiments, the ingress port 70 and the egress port 72 are the same diameter (or depthwise and widthwise dimensions). In some embodiments, the ingress port 70 has a smaller diameter (or depthwise and widthwise dimensions) than the egress port 72. In some embodiments, the ingress port 70 has a larger diameter (or depthwise and widthwise dimensions) than the egress port 72.
By way of non-limiting example, the dimensions of the deduster 12 are relatively small with regard to vacuum feed pellet (or grain) systems. For instance, the ingress port 70 is between about 2 inches and about 10 inches or between about 2 inches and about 8 inches, or between about 2 inches and about 3 inches, or between about 5 inches and about 8 inches, or between about 7 inches and about 8 inches, and the egress port 70 is also between about 2 and about 10 inches, or between about 2 inches and about 8 inches, or between about 2 inches and about 3 inches, or between about 5 inches and about 8 inches, or between about 6 inches and about 8 inches. The length of the ingress port 70 and egress port 72 is about 2 inches to about 5 inches, or about 2 inches to about 3 inches. Similar dimensions exist for the inlet port 44 and the outlet port 46, as well as the first pipe 26, and second pipe 28, such that all of these components matingly engage (respectively) as taught by the present disclosure. The sieve 64 has a height 112 of about 10 inches to about 24 inches, or about 10 inches to about 15 inches, or about 12 inches, and a width 48 of about five inches to about 12 inches, or about 6 inches to about 8 inches, or about 7 inches. An aspect ratio of the inlet cross-sectional area of the inlet port 44 to the outlet cross-sectional area of the outlet port is between about 1:2 and about 2:1. An aspect ratio of the ingress cross-sectional area of the ingress port 70 to the egress cross-sectional area of the egress port 72 is between about 10:1 and about 2:1, or between about 8:1 and about 3:1, or between about 8:1 and about 5:1, or is about 10:1, or is about 9:1, or is about 8:1, or is about 5:1, or is about 3:1, or is about 2:1. The dimensions are exemplary and one skilled in the art understands these dimensions and the scope of the present disclosure as scalable to larger and smaller embodiments to accommodate a variety of sized vacuum feeding systems involving pellets (or grain) 20.
An advantage of the present disclosure is that the deduster apparatus 12 is relatively small and in-line with existing piping 24 for the entire system (or vacuum feed system). Such design reduces the amount of manufacturing floor space required. Said differently, no additional floor space is required as the deduster 12 can be installed on an existing section of piping 24. Furthermore, the deduster apparatus 12 does not require an additional energy source, or an additional force or pressure generated separately from the energy, force and/or pressure that already exists within the pellet (or grain) 12 feeding system. This delivers cost savings in both energy usage and also in the need for additional expensive equipment, replacement parts, etc., and is thus preferable from an environmental perspective.
The exterior body 38 and the sieve 64 are separated by a storage volume 86. The storage volume 86 is suitably sized to accommodate dust and fine material 22 that has been removed from the pellets (or grain) 20 by way of the sieve 64. The size of the storage volume 86 can be modified to enable clean-out at a particular frequency (i.e., daily, weekly, etc.). The size of the storage volume 86 accommodates simple wipe-out and removal of the contents by way of the door 56. If desired, the storage volume 86 connects by way of a storage port 88 to a separate dust storage location 90 such as a drum 92 to enable collection of larger volumes of dust (and fine material) 22 to reduce the frequency of clean-out. Such separate dust storage configuration can include a pipe 94 connecting the storage port 88 and the storage drum 92.
Optionally, as shown in exemplary
A process or method of separating pellets (or grain) 20 from dust is provided, as outlined in
Suitable materials for the exterior wall include sheet metal, stainless steel, plastics, laminate materials, fabric, wood, combinations thereof, etc. Suitable materials for the sieve include screen material, filter material, stainless steel, combinations thereof, etc. The first pipe and second pipe can be plastic (i.e., schedule 40, pex, etc.), flexible tubing, carbon fiber, terra cotta, ceramic, glass, or metal such as copper, stainless steel, aluminum, iron, etc.
In this document, the terms “a” or “an” are used, as is common in patent documents, to include one or more than one. In this document, the term “or” is used to refer to a nonexclusive or, unless otherwise indicated. It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description. For instance, the inlet port and outlet port could be swapped (and likewise the ingress port and egress port) such that the outlet port is on the top surface or the upper side surface of the exterior body. Similarly, the inlet port and outlet port (and likewise the ingress port and egress port) can also be lateral and lie in the same horizontal plane as opposed to occupying a similar vertical plane. The scope of the present disclosure should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc., as they may be included, are used merely as labels, and are not intended to impose numerical requirements on their objects. In the Detailed Description provided above, various features may be grouped together to streamline the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter may lie in less than all features of a single disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separate embodiment.
This application claims priority to U.S. Patent Application Ser. No. 63/245,743,filed Sep. 17, 2021, the contents of which is incorporated in its entirety herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/043792 | 9/16/2022 | WO |
Number | Date | Country | |
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63245743 | Sep 2021 | US |