Information
-
Patent Grant
-
6177760
-
Patent Number
6,177,760
-
Date Filed
Thursday, May 21, 199826 years ago
-
Date Issued
Tuesday, January 23, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Day; Michael H.
- Guharay; Karabi
Agents
- Anderson, Kill & Olick P.C.
-
CPC
-
US Classifications
Field of Search
US
- 313 440
- 313 442
- 335 210
- 335 212
- 335 213
- 335 214
- 525 478
- 445 45
-
International Classifications
-
Abstract
The present invention provides deflection yoke devices used for a cathode ray tube. One of the deflection yoke devices of the present invention comprises a compensation coil having a bobbin formed with a hollow in which an internal thread is cut, a screw core forcibly fitting in the hollow of the bobbin and a damping material interposed between the bobbin and the screw core to prevent the displacement of the screw core when an external vibration or a shock is applied to the deflection yoke device. Another of the deflection yoke devices comprises a compensation coil having a bobbin formed with a cylindrical hollow in which an internal thread is cut, and a screw core fitting in the internal thread of the cylindrical hollow to allow the screw core to be displaced in a longitudinal direction of the cylindrical hollow, wherein the bobbin comprises first and second halves which are made by dividing the bobbin into two parts along a longitudinal direction of the bobbin, and a retainer section is provided on one of the first and second halves so as to extend to another of the first and second halves to allow the screw core to be pressed so that the displacement of the screw core due to vibration or shock is prevented.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a deflection yoke device provided with a compensation coil which comprises a cylindrical bobbin, coils wound around the bobbin and a magnetic core installed in the bobbin, wherein a misconvergence is compensated by displacing the core to an optimum position in the bobbin.
2. Description of the Related Art
FIG. 1
is a perspective and partially cutaway view a deflection yoke device in the prior art;
FIG. 2
is a perspective view showing a compensation coil shown in
FIG. 1
;
FIG. 3
is a sectional view showing the compensation coil shown in FIG.
2
.
In
FIG. 1
, a pair of horizontal deflection yoke coils
3
a
,
3
b
and a pair of vertical deflection yoke coils
2
, each wound in a saddle shape, are respectively provided on inner and outer surfaces of a separator
1
having a cone shape for supporting these vertical and horizontal deflection yoke coils
3
a
,
3
b
and
2
and for electrically insulating the vertical and horizontal deflection yoke coils
3
a
,
3
b
and
2
from each other. Further, an outside of the vertical deflection coils
2
is covered by a core
4
having a cone shape and made of a magnetic material such as ferrite.
In the deflection yoke device, it is needed a circuit for compensating a deflection characteristic. A printed circuit board
5
for mounting such a circuit and electric parts is provided on a side portion of the separator
1
, for instance, being extended from a first flange section
1
a
having a large diameter to a second flange section
1
b
having a smaller diameter.
On the printed circuit board
5
, there are defined a plurality of approximately rectangular holes
5
a
. The printed circuit board
5
is fixed on a side section of the separator
1
by causing an end thereof to engage with an engage section
1
a
1
integrally formed on the first flange section
1
a
and causing the rectangular holes
5
a
to engage with nails
1
b
1
integrally formed on the second flange section
1
b.
On the printed circuit board
5
, there is also mounted a compensation coil
7
for compensating a misconvergence as explained hereinafter. Specifically, the compensation coil
7
is fixed on the printed circuit board
5
by causing nails
7
a
formed at distal ends thereof in a longitudinal direction to be engaged with the rectangular holes
5
a
,
5
a
of the printed circuit board
5
.
Further, on the second flange section
1
b
, there is provided a compensation coil
6
having four poles for compensating a coma error, so-called VCR. Here, a reference character
9
denotes a connector for connecting the deflection yoke device to a power source (not shown).
Furthermore, on the printed circuit board
5
, there are erected plural terminals
8
for connecting leads
2
′ of the vertical deflection coil
2
, leads
3
a
′,
3
b
′ of the horizontal deflection coils
3
a
,
3
b
, and lead
6
′ of the compensation coil
6
, and lead
9
′ of the connector
9
by soldering (not shown).
Here, a description is given of a construction and an operation of the compensation coil
7
.
As shown in
FIG. 2
, the compensation coil
7
comprises a bobbin
10
, coils
11
,
12
and a core
13
. On the bobbin
10
made of an insulative material, there are wound a first coil
11
between the flanges
10
b
,
10
c
to be electrically connected to the horizontal deflection coil
3
a
and a second coil
12
between the flanges
10
d
,
10
e
to be electrically connected to the horizontal deflection coil
3
b.
In the bobbin
10
, there is defined a cave
10
a
having an approximately cylindrical shape in a longitudinal direction of the bobbin
10
. In the cave
10
a
, there is fitted a core (referred to as a screwed core hereinafter)
13
having an external thread on an outer surface thereof.
As shown in
FIG. 3
, plural projection ribs
15
are integrally formed on the inner surface of the cave
10
a
of the bobbin
10
being extended in the longitudinal direction of the bobbin, and the screwed core
13
is forcibly engaged with the ribs
15
of the cave
10
a
in the bobbin
10
.
Further, the screwed core
13
is defined with a hexagonal hole
13
a
penetrating in the longitudinal direction of the bobbin
10
.
FIG. 4
is a sectional view of the compensation coil for explaining an installment operation of a screw core to a bobbin of the compensation coil manually;
FIG. 5
is a sectional view of compensation coil for explaining the installment operation of the screw core to the bobbin of the compensation coil automatically;
FIG. 6
is a sectional view of the compensation coil for explaining the installment operation of the screw core to the bobbin of the compensation coil;
FIG. 7
is a circuit for connecting the horizontal deflection coils
3
a
,
3
b
and the compensation coils
7
,
70
,
71
,
72
and
FIG. 8
is a misconvergence pattern which is compensated by the compensation coils.
In
FIG. 4
, a reference character
14
designates a jig for rotating the screwed core
13
. The distal end of the jig
14
is made to be hexagonal to allow the distal end to be inserted into the hexagonal hole
13
a
of the screwed core
13
. When the screwed core
13
is manually screwed into the cave
10
a
from, for instance, the left side of the bobbin
10
with the jig
14
, the screwed core
13
is installed in the bobbin
10
, cutting a thread on the projection rib
15
. For simplicity, the thread is not depicted in FIG.
4
.
In
FIG. 4
, the screw core
13
is manually installed in the bobbin
10
. However, in the mass production the screwed core
13
is automatically inserted into the bobbin
10
by an automatic machine.
In
FIGS. 5 and 6
, a reference character
16
denotes an automatic machine for inserting the screwed core
13
into the cave
10
a
by rotating the screw core
13
. The distal end
16
a
of the automatic machine
16
has a hexagonal shape to allow the distal end to be inserted into the hexagonal hole
13
a
of the screw core
13
.
As shown in
FIG. 5
, first, the screwed core
13
is screwed into the cave
10
a
from one end of the bobbin
10
. Then, the screwed core
13
is transferred being screwed in until another end of the bobbin
10
. Thereby, an internal thread is cut on the projection rib
15
in a longitudinal direction of the bobbin
10
.
Next, the screwed core
13
is rotated in a reverse direction so that the screwed core
13
is approximately positioned at a center of the bobbin
10
in the longitudinal direction as shown in
FIGS. 2 and 4
.
The compensation coil
7
constructed as mentioned above is installed on the deflection yoke device as explained referring to
FIG. 1
, and is electrically connected to the horizontal deflection coils
3
a
,
3
b
as shown in FIG.
7
.
Specifically, the horizontal deflection coils
3
a
,
3
b
are connected in parallel to each other and between a plus terminal (+) and a minus terminal (−), and coils
11
,
12
of the compensation coil
7
are connected in series to each other and between the horizontal deflection coils
3
a
,
3
b
as shown in FIG.
7
. Upon operation, the currents I
a
, I
b
flow through the horizontal deflection coils
3
a
,
3
b
, respectively.
Upon a delivery inspection, the abovementioned deflection yoke device is mounted on an inspection CRT to allow the adjustment of the deflection characteristics as mentioned hereinafter. Further, the inspection CRT refers to a CRT designated by a maker, so-called ITC (Integrated Tube Component) maker which sells such a deflection yoke device combined with a CRT characteristically matched to the deflection yoke.
Before delivering the deflection yoke device to the ITC maker, the deflection yoke device is mounted on the inspection CRT as shown in
FIG. 1
, and a worker differentially changes the inductances L
11
and L
12
of the coils
11
and
12
by rotating and transferring the screw core
13
in a B-B′ direction as shown in
FIG. 4 and 17
.
Thereby, the currents I
a
and I
b
flowing through the horizontal deflection coils
3
a
,
3
b
are adjusted, and a magnetic field generated by the horizontal deflection coils
3
a
,
3
b
is controlled. As a result, a displacement amount Xv of a red line from a blue line, which is one of the misconvergences shown in
FIG. 8
, is compensated.
In the ITC maker, the delivered deflection yoke devices are installed on mass-produced CRTs. There may be a slight difference in electric characteristics between the inspection CRT and the mass-produced CRTs. Thus, the ITC maker adjusts again the position of the screw core
13
of the deflection yoke device mounted on the CRT (hereinafter referred to as an ITC state) to eliminates the misconvergence generated on a display of the CRT by rotating the screw core
13
with the jig
14
as shown in FIG.
4
.
Then, adjusted CRTs in the ITC state are delivered to, for instance, computer display instrument makers.
When the deflection yoke devices are transported to the ITC maker by vehicles, vibration may be applied to the deflection yoke devices, thus to the compensation coils
7
for a long time. The vibration causes a problem that the screw core
13
is displaced in the cave
10
a
in the B-B′ direction as shown in
FIGS. 4 and 7
.
When the position of the screw core
13
is displaced, the adjusted deflection characteristic of the deflection yoke device is largely changed, which causes a problem of re-adjustment, resulting in a loss time. In the worst case, the screw core
13
is slipped off from the bobbin
10
.
Further, when the deflection yoke devices are transported to display instrument makers, the same vibration is applied to the deflection yoke devices, resulting in the same problem mentioned above.
In order to solve the problems, there is proposed a method in Japanese Patent laid-open Publication 7-220659, wherein the screw core
13
is fixed by using an adhesive after the adjustment of the deflection characteristic of the deflection yoke device. However, as the screw core
13
is tightly fixed by applying the adhesive, it is necessary to apply the adhesive to the screw core
13
at the latest adjustment stage in the manufacturing process.
Further, applying the adhesive to the screw core means an extra production process. This causes a problem of decreasing a working efficiency.
In addition, there are other problems as follows.
As mentioned in the foregoing, in the deflection coils
7
in the prior art, the screw core
13
is screwed into the cave
10
a
of the bobbin
10
. Thereby, the internal thread is cut on the projection ribs
15
. Thus, the shape of the internal thread cut on the projection ribs
15
does not maintain a constant shape due to a dispersion of a dimension (height) of the projection rim
15
caused by the dispersion of the resin mold conditions and a dispersion of an outer diameter of the screw core
13
. As a result, the rotational torque for rotating the screw core
13
becomes erratic.
Accordingly, as explained referring to
FIGS. 5 and 6
, upon cutting the internal thread on the projection ribs
15
by the automatic machine
16
, it is necessary to adjust an optimum rotational number for rotating the screw core
13
and an optimum reciprocal movement number for reciprocating the screw core
13
in the cave b
1
a every time when the internal thread is cut on the projection ribs
15
of the bobbin
10
because the optimum numbers of core rotation and of repetition of movement of the screw core
13
are obliged to change for every bobbin
10
. The dispersion of required torque of the screw core
13
makes it difficult to further adjust the position of the screw core
13
in the alignment process.
Further, when a height of the projection ribs
15
becomes too high or the outer diameter of the screw core
13
becomes too large, not only the rotational torque becomes large but also chipping and crack are apt to be developed on the screw core
13
. When the screw core
13
is repeatedly rotated, the projection ribs
15
are broken to reduce the rotational torque for rotating the screw core
13
. This causes a problem that the screw core
13
can no longer be held at a desired position.
SUMMARY OF THE INVENTION
Accordingly, a general object of the present invention is to provide a deflection yoke device, in which the above disadvantages have been eliminated.
A specific object of the present invention is to provide a deflection yoke device used for a cathode ray tube comprising: a compensation coil having a bobbin formed with a cave in which an internal thread is cut; a screw core forcibly fitting in the cave of the bobbin to allow the screw core to be displaced in a longitudinal direction of the bobbin; and a damping material interposed between the bobbin and the screw core to prevent a displacement of the screw core when an external disturbance such as a vibration or a shock is applied to the deflection yoke device.
An another and more specific object of the present invention is to provide a deflection yoke device used for a cathode ray tube comprising: a compensation coil having a bobbin formed with a cave in which an internal thread is cut; a screw core fitting in the cave of the bobbin to allow the screw core to be displaced in a longitudinal direction of the bobbin; and a gel material interposed between the bobbin and the screw core to prevent a displacement of the screw core when an external vibration or a shock is applied to the deflection yoke device.
Other specific object of the present invention is to provide a deflection yoke device used for a cathode ray tube comprising: a compensation coil having a bobbin formed with a cave in which an internal thread is cut; a screw core fitting in the cave of the bobbin to allow the screw core to be displaced in a longitudinal direction of the bobbin; and a liquid material interposed between the bobbin and the screw core to prevent a displacement of the screw core when an external vibration or a shock is applied to the deflection yoke device.
Other specific object of the present invention is to provide a deflection yoke device used for a cathode ray tube comprising: a compensation coil having a bobbin formed with a cave in which an internal thread is cut; a screw core fitting in the cave of the bobbin; and a solid material interposed between the bobbin and the screw core to prevent the screw core from being displaced when an external vibration or a shock is applied to the compensation coil.
Other specific object of the present invention is to provide a deflection yoke device used for a cathode ray tube comprising: a compensation coil having a bobbin formed with a cylindrical cave in which an internal thread is cut; a screw core fitting the thread of the cylindrical cave to allow the screw core to be displaced in a longitudinal direction of the cylindrical cave; and a retainer section provided on the bobbin to press the screw core for holding the screw core when an external vibration or a shock is applied to the deflection yoke device.
Other specific object of the present invention is to provide a deflection yoke device used for a cathode ray tube comprising: a compensation coil having a bobbin formed with a cylindrical cave in which an internal thread is cut; and a screw core fitting in the internal thread of the cylindrical cave to allow the screw core to be displaced in a longitudinal direction of the cylindrical cave; wherein the bobbin comprises first and second halves which are formed by dividing the bobbin into two parts along a longitudinal direction of the bobbin, and a retainer section provided on one of the first and second halves so as to extend to another of the first and second halves to allow the screw core to be pressed and to be prevented from displacing in the bobbin when an external vibration or a shock is applied to the deflection yoke device.
Other objects and further features of the present invention will be apparent from the following detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a partially cutaway view in perspective of a deflection yoke device in the prior art;
FIG. 2
is a perspective view showing a compensation coil shown in
FIG. 1
;
FIG. 3
is a sectional view showing the compensation coil shown in
FIG. 2
;
FIG. 4
is a sectional view of the compensation coil for explaining an installment operation of a screw core to a bobbin of the compensation coil manually;
FIG. 5
is a sectional view of the compensation coil for explaining the installment operation of the screw core to the bobbin of the compensation coil automatically;
FIG. 6
is a sectional view one step of the compensation coil for explaining the installment operation of the screw core to the bobbin of the compensation coil automatically;
FIG. 7
is a circuit for connecting the horizontal deflection coils
3
a
,
3
b
and the compensation coils
7
,
70
,
71
and
72
;
FIG. 8
is a misconvergence pattern on a CRT display, which pattern is compensated by the compensation coils;
FIG. 9
is a partially cutaway and perspective view showing a deflection yoke device of a first embodiment in the present invention;
FIG. 10
is a perspective view showing a compensation coil shown in
FIG. 9
, which is a main part of the deflection yoke device of the first embodiment in the present invention;
FIG. 11
is a sectional view of the compensation coil shown in
FIG. 10
;
FIGS. 12 and 13
are sectional views of the first embodiment in the present invention for explaining an operation of the compensation coil;
FIG. 14
is a partially enlarged sectional view for explaining the operation of the first embodiment of the present invention;
FIGS. 15
(A) and (B) are perspective views showing modification of the deflection yoke device of the first embodiment;
FIG. 16
is a perspective view of a deflection yoke device of a second embodiment of the present invention;
FIG. 17
is a perspective view of the compensation coil shown in
FIG. 16
, which is one of the main parts of the second embodiment of the present invention;
FIG. 18
is a sectional view along an A—A line shown in
FIG. 17
;
FIG. 19
is a sectional view of starting point of the compensation coil for explaining an installment operation of the screw core to a bobbin of the compensation coil by an automatic machine;
FIG. 20
is a sectional view of ending step of the compensation coil for explaining the installment operation of the screw core to the bobbin of the compensation coil by the automatic machine;
FIG. 21
is a sectional view the compensation coil for explaining a handworked installment operation of the screw core to the bobbin of the compensation coil;
FIGS. 22
to
25
are sectional views showing modifications of the second embodiment;
FIG. 26
is a perspective view of a deflection yoke device of a third embodiment of the present invention;
FIG. 27
is a perspective view of the compensation coil shown in
FIG. 26
, which is one of the main parts of the third embodiment of the present invention;
FIG. 28
is an exploded view of the compensation coil shown in
FIG. 27
;
FIG. 29
is a sectional view of the compensation coil shown in
FIG. 28
;
FIG. 30
is a sectional view of the compensation coil for explaining an operation for adjusting a position of the screw core in the bobbin of the compensation coil;
FIG. 31
is an exploded view showing the compensation coil modified from the third embodiment; and
FIGS. 32
(A) and
32
(B) are sectional views of the compensation coil for explaining a deformation of the bobbin when coils are wound around the bobbin.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Next, the description is given of the embodiments of the deflection yoke devices in the present invention referring to drawings.
[First embodiment]
FIG. 9
is a partially cutaway and perspective view showing a deflection yoke device of a first embodiment in the present invention;
FIG. 10
is a perspective view showing the compensation coil shown in
FIG. 9
, which is a main part of the deflection yoke device of the first embodiment in the present invention;
FIG. 11
is a sectional view of the compensation coil shown in
FIG. 10
;
FIGS. 12 and 13
are sectional views of the compensation coil for explaining an operation of the first embodiment in the present invention;
FIG. 14
is a partially enlarged sectional view of a part of the compensation coil for explaining the operation of the first embodiment of the present invention; and
FIGS. 15
(A) and (B) are perspective views showing modifications of the deflection yoke device of the first embodiment.
In
FIGS. 9
to
15
, the same components as those shown in
FIG. 1
to
8
are designated with the same reference characters.
First, the description is given of an overall construction of a deflection yoke device of the first embodiment of the present invention.
In
FIG. 9
, a pair of horizontal deflection yoke coils
3
a
,
3
b
and a pair of vertical deflection yoke coils
2
, each wound in a saddle shape, are respectively provided on inner and outer surfaces of a separator
1
having a cone shape for supporting these vertical and horizontal deflection yoke coils
3
a
,
3
b
, and
2
and for electrically insulating them from each other. Further, a core
4
made of a magnetic material such as ferrite covers an outside of the vertical deflection coils
2
.
In the deflection yoke device, it is needed a circuit for compensating a deflection characteristic. A printed circuit board
5
for mounting such a circuit and electric parts is provided on a side portion of the separator
1
, for instance, being extended from a first flange section
1
a
having a large diameter to a second flange section
1
b
having a smaller diameter.
On the printed circuit board
5
, there are defined a plurality of approximately rectangular holes
5
a
. The printed circuit board
5
is fixed on the side section of the separator
1
by causing an end portion thereof to engage with an engage section
1
a
1
integrally formed on the first flange section
1
a
and causing the rectangular holes
5
a
to engage with nails
1
b
1
integrally formed on the second flange section
1
b.
On the printed circuit board
5
, there is also mounted a compensation coil
70
for compensating a misconvergence as explained. Specifically, the compensation coil
70
is fixed on the printed circuit board
5
by causing nails
7
a
formed at distal ends thereof in a longitudinal direction to engage with the rectangular holes
5
a
,
5
a
of the printed circuit board
5
.
Further, on the second flange section
1
b
, there is provided a four pole compensation coil
6
having four poles for compensating a coma error, so-called VCR. Here, a reference character
9
denotes a connector for connecting the deflection yoke device to the driving source.
Furthermore, on the printed circuit board
5
, there are erected plural terminals
8
around which leads
2
′ of the vertical deflection coil
2
, leads
3
a
′,
3
a
′ of the horizontal deflection coils
3
a
,
3
b
, and lead
6
′ of the compensation coil
6
, and lead
9
′ of the connector
9
are respectively connected and soldered (not shown).
Here, a description is given of a construction and an operation of the compensation coil
70
of the first embodiment of the present invention.
As shown in
FIG. 10
, the compensation coil
70
comprises a bobbin
10
, coils
11
,
12
, a core
13
and a damping material (lubricant)
17
provided between the bobbin
10
and a core (referred to as screw core)
13
. On the bobbin
10
made of an insulative material, there are wound a first coil
11
between the flanges
10
b
and
10
c
to be electrically connected to the horizontal deflection coil
3
a
and a second coil
12
between the flanges
10
d
and
10
e
to be electrically connected to the horizontal deflection coil
3
b.
In the bobbin
10
, there is defined a hollow b
1
a having an approximately cylindrical shape in a longitudinal direction of the bobbin
10
. In the hollow
10
a
, there is fitted the screw core
13
having an external thread on an outer surface thereof.
As shown in
FIG. 11
, plural projection ribs
15
are integrally formed on the inner surface of the hollow b
1
a of the bobbin
10
being extended in the longitudinal direction of the bobbin
10
, and the screwed core
13
is forcibly fitted in the hollow
10
a
by depressing the projection ribs
15
of the hollow
10
a
in the bobbin
10
.
Further, the screwed core
13
is defined with a hexagonal hole
13
a
penetrating in a longitudinal direction of the screw core
13
.
When the screwed core
13
is screwed into the hollow
10
a
, the screwed core
13
is automatically inserted into the bobbin
10
from one end thereof by the automatic machine
16
shown in
FIG. 5
as mentioned in the prior art.
As shown in
FIG. 5
, first, the screwed core
13
is screwed into the hollow
10
a
from one end of the bobbin
10
. Then, the screwed core
13
is forwarded until another end of the bobbin
10
as shown in FIG.
6
. Thereby, a thread is formed over the projection rib
15
in a longitudinal direction of the bobbin
10
. Next, the screwed core
13
is rotated in a reverse direction so that the screwed core
13
is approximately positioned at a center of the bobbin
10
in the longitudinal direction as shown in FIG.
10
.
The compensation coil
70
constructed as mentioned above is installed on the deflection yoke device as explained referring to
FIG. 9
, and is electrically connected to the horizontal deflection coils
3
a
,
3
b
as shown in FIG.
7
.
Specifically, the horizontal deflection coils
3
a
,
3
b
are connected in parallel to each other and between a plus terminal (+) and a minus terminal (−), and coils
11
,
12
of the compensation coil
70
are connected in series to each other between the horizontal deflection coils
3
a
,
3
b
as shown in FIG.
7
. Upon the operation of the deflection yoke device, the currents I
a
, I
b
flow through the horizontal deflection coils
3
a
,
3
b
, respectively.
When the screw core
13
is displaced in the longitudinal direction of the hollow
10
a
by rotating, the inductances of the coils
11
,
12
are differentially changed. Thereby, the currents I
a
, I
b
flowing through the horizontal deflection coils
3
a
,
3
b
are adjusted and an intensity of a magnetic field developed by the horizontal deflection coils
3
a
,
3
b
are controlled. As a result, a displacement amount Xv of the red and blue lines, which is one of misconvergences shown in
FIG. 8
, is compensated.
As mentioned in the foregoing, there is the damping material
17
interposed between the bobbin
10
forming a part of the compensation coil
70
and the screw core
13
. The damping material
17
is made of a liquid or a gel material or the like. It is desirable for the damping material
17
to have a moderate viscosity. As an example of the damping material
17
, it is possible to use a silicone oil of SH200CV (TOYO RAYON/DOW-CORNING SILICONE INC.)
The present inventors discovered a fact that the damping material
17
interposed between the bobbin
10
and the screw core
13
perfectly prevents the displacement of the screw core
13
in the hollow
10
a
of the bobbin
10
caused by the vibration when transported.
The viscosity of the damping material
17
is preferably to be 0.5 to 10×10
5
[cSt], taking account of an easiness of applying it between the bobbin
10
and the screw core
13
, wherein the [cSt] designates Stoks centimeter.
It is desirable to employ the silicone oil SH200CV in view of that it does not erode the bobbin
10
made of a plastic.
In the compensation coil
70
having the damping material
17
, the screw core
13
never displaces in the hollow
10
a
in the longitudinal direction (the B-B′ direction in FIGS.
4
and
14
). In addition, the damping material
17
has no adhesion effect. Thus, it is possible to optionally adjust the position of the screw core
13
by rotating it with the jig
14
shown in
FIG. 4
even when the damping material
17
is applied to a gap between the bobbin
10
and the screw core
13
.
Accordingly, even when the damping material
17
has been applied to the bobbin
10
at the time of delivering the deflection yoke device to the ITC makers, there is no problem for the ITC makers to re-adjust the compensation coil
70
. Further it is possible to save the re-adjustment time of the compensation coil
70
because the deflection characteristic is maintained in the same condition as adjusted at the delivery inspection. Thus, the re-adjustment is saved in the display instrument makers.
The damping material
17
may be provided between the bobbin
10
and the screw core
13
as follows.
As shown in
FIG. 12
, when the screw core
13
is screwed into the hollow
10
a
of the bobbin
10
, the damping material
17
may be preliminarily applied to the surface (thread) of the screw core
13
. Then, the screw core
13
is inserted into the hollow
10
a
of the bobbin
10
as explained referring to
FIGS. 5 and 6
, resulting in the damping material
17
applied to all over the hollow
10
a
of the bobbin
10
.
Further, as shown in
FIG. 13
, the damping material
17
may be preliminarily applied to the inner surface of the hollow
10
a
. Then, the screw core
13
is inserted into the hollow
10
a
of the bobbin
10
as explained referring to
FIGS. 5 and 6
.
Furthermore, the screw core
13
is inserted into the hollow
10
a
of the bobbin
10
to cut the internal thread on the inner surface of the hollow
10
a
without applying the damping material
17
to the surface of screw core
13
or the surface of the hollow b
1
a. Then, after the screw core
13
has been removed from the hollow
10
a
of the bobbin
10
, the damping material
17
may be applied to a gap
18
formed between the projection ribs
15
of the bobbin
10
and the screw core
13
.
The existence of the damping material
17
effectively eliminates the problems mentioned in the prior art.
Further, the existence of the damping material
17
between the bobbin
10
and the screw core
13
causes a rotational torque required for rotating the screw core
13
to be consistent, which contributes to a smooth rotation of the screw core
13
and secondarily enables a delicate adjustment of the position of the screw core
13
.
As shown in
FIG. 12
or
13
, in the method that after the damping material
17
is preliminarily applied to the surface of the hollow b
1
a or the surface of the screw core
13
, the screw core
13
is screwed in the hollow
10
a
, the damping material
17
has both an effectiveness to improve the surface characteristics of the thread and an effectiveness to prevent the displacement of the screw core
13
by itself after the screw core
13
has been installed into the hollow
10
a.
In the embodiment mentioned above, the material used as the damping material
17
is interposed between the bobbin
10
and the screw core
13
. The damping material
17
provided between the bobbin
10
and the screw core
13
does not exhibit a lubricating operation but a vibration suppression operation by absorbing the vibration and rotation of the screw core
13
. The displacement of the screw core
13
is completely prevented by its vibration control function.
Accordingly, it is possible to employ a material other than the aforementioned silicone oil as long as it provides the same function or effectiveness as that of the silicon oil. As a liquid material, an oil such as mineral, ester, α-olefin or fruoro oil, and vegetable or animal oil are available. Further, as other examples, many kinds of materials used for medicine or cosmetic are available.
As gel materials, greases such as mineral, ester, α-olefin or fruoro oil, and vegetable or animal grease are available.
As an example of the fruoro grease, there is BARRI ERTA L55/2 (NOK Kruber INC). Further, as other examples, it is possible to employ many kinds of materials used as medicine and cosmetics.
As mentioned above, the liquid or gel material is preferable, however, a solid material can be used as long as it provides the same effect and function.
For example, it is considered that a powder of a solid material is printed on the Inner surface of the bobbin
10
or on the surface of the screw core
13
as a coated layer. As one of the examples, the powder of a fruoro compound is printed on the surface of the screw core
13
as the coated layer.
According to experiments of the present inventors, it is confirmed that when a solid coated layer is formed on the surface of the screw core
13
by printing the powder of the fruoro compound, the rotation of the screw core
13
of the compensation coil
70
can be prevented in the case where the vibration is applied to the compensation coil
70
.
Further, there is another method that after a solvent in which a solid material is resolved, is coated on the inner surface of the bobbin
10
or the surface of the screw core
13
, the solvent is removed or volatilized, resulting in the solid material residing between the bobbin
10
and the screw core
13
capable of preventing the rotation of the screw core
13
by itself.
In the embodiment explained above, the projection ribs
15
are formed on the inner surface of the bobbin
10
, and the screw core
13
is supported in the bobbin
10
by means of the projection ribs
15
, however, the construction of the compensation coil
70
is not limited to this embodiment.
As shown in
FIG. 15
(A), the bobbin
10
may have a self-tap structure without the projection ribs
15
, wherein upon screwing the screw core
13
in the hollow
10
a
, an internal thread is formed in the inner surface of the bobbin
10
by screwing the screw core
13
in the hollow
10
a.
Further, as shown in FIG.
15
(B), the internal thread may be preliminarily formed on the inner surface of the bobbin
10
.
As mentioned in detail, in the deflection yoke device of the present invention, there is provided the damping material or the liquid or gel material or a solid material for preventing the rotation of the screw core
13
by itself held in the bobbin
10
. Thus, it is possible to prevent the displacement of the screw core
13
when an external disturbance such as a vibration or a shock is applied to the deflection yoke device at the transportation thereof.
Accordingly, it is possible to eliminate the problem that the deflection characteristic of the deflection yoke device is deviated while the deflection yoke device or the ITC product is transported.
Therefore, it is possible for the ITC makers or the display instrument makers to save the extra adjusting work. Further, unlike methods employing adhesives, it is possible to re-adjust the position of the screw core
13
after delivering the deflection yoke device.
Further, the presence of the damping material interposed between the bobbin
10
and the screw, core
13
causes a rotational torque for rotating the screw core
13
to be consistent, which contributes to a smooth rotation of the screw core
13
and secondarily enables a delicate adjustment of the position of the screw core
13
by rotating it.
[Second embodiment]
FIG. 16
is a perspective view of a deflection yoke device of a second embodiment of the present invention:
FIG. 17
is a perspective view of a compensation coil shown in
FIG. 18
, which is one of the main part of the second embodiment of the present invention;
FIG. 18
is a sectional view of the compensation coil of
FIG. 17
cut along an A—A line shown in
FIG. 17
;
FIG. 19
is a sectional view of the compensation coil for explaining an installment operation of the screw core to a bobbin of the compensation coil by an automatic machine;
FIG. 20
is a sectional view of the screw core for explaining the installment operation of the screw core to the bobbin of the compensation coil by the automatic machine;
FIG. 21
is a sectional view of the screw core for explaining a handworked installment operation of the screw core to the bobbin of the compensation coil; and
FIGS. 22
to
25
are sectional views showing modifications of the second embodiment.
In
FIGS. 16
to
25
, the same components as shown in
FIGS. 1
to
15
are represented with the same reference characters.
First, the description is given of an overall construction of a deflection yoke device of the second embodiment of the present invention.
In
FIG. 16
, a pair of horizontal deflection yoke coils
3
a
,
3
b
and a pair of vertical deflection yoke coils
2
, each wound in a saddle shape, are respectively provided on inner and outer surfaces of a separator
1
having a cone shape for supporting these vertical and horizontal deflection yoke coils
3
a
,
3
b
, and
2
, and for electrically insulating the vertical and horizontal deflection yoke coils
3
a
,
3
b
and
2
from each other. Further, a core
4
made of a magnetic material such as ferrite covers an outside of the vertical deflection coils
2
.
In the deflection yoke device, it is needed a circuit for compensating a deflection characteristic. A printed circuit board
5
for mounting such a circuit and electric parts is provided on a side portion of the separator
1
, for instance, being extended from a first flange section
1
a
having a large diameter to a second flange section
1
b
having a smaller diameter.
On the printed circuit board
5
, there are defined a plurality of approximately rectangular holes
5
a
. The printed circuit board
5
is fixed on the side section of the separator
1
by causing an end portion thereof to engage with an engage section
1
a
1
integrally formed on the first flange section
1
a
and causing the rectangular holes
5
a
to engage with nails
1
b
1
integrally formed on the second flange section
1
b.
On the printed circuit board
5
, there is also mounted a compensation coil
71
for compensating a misconvergence as explained in the foregoing. Specifically, the compensation coil
71
is fixed on the printed circuit board
5
by causing nails
7
a
formed at distal ends thereof in a longitudinal direction to engage with the rectangular holes
5
a
,
5
a
of the printed circuit board
5
.
Further on the second flange section
1
b
, there is provided a four pole compensation coil
6
for compensating a coma error, so-called VCR. Here, a reference character
9
denotes a connector for connecting the deflection yoke device to a driving source (not shown).
Furthermore, on the printed circuit board
5
, there are erected plural terminals
8
around which leads
2
′ of the vertical deflection coil
2
, leads
3
a
′,
3
b
′ of the horizontal deflection coils
3
a
,
3
b
, and lead
6
′ of the four pole compensation coil
6
, and lead
9
′ of the connector
9
are connected and soldered, respectively.
Here, a description is given of a construction and an operation of the compensation coil
71
of the second embodiment.
As shown in
FIG. 17
, the compensation coil
71
comprises a bobbin
20
, coils
11
,
12
, a screw core
13
. On the bobbin
20
made of an insulative material such as plastic resin, there are wound a first coil
11
between the flanges
20
b
and
20
c
to be electrically connected to the horizontal deflection coil
3
a
and a second coil
12
between the flanges
20
d
and
20
e
to be electrically connected to the horizontal deflection coil
3
b.
In the bobbin
20
, there is defined a hollow
20
a
having an approximately cylindrical shape in a longitudinal direction of the bobbin
20
. In the hollow
20
a
, there is installed the screw core
13
having an external thread on an outer surface thereof.
Further, on a portion of the bobbin
20
between the flanges
20
c
and
20
d
without the coils
11
,
12
, there is formed a retainer section
20
f
having, for instant, a plate shape. As shown in
FIG. 17
, in the inner surface of the hollow
20
a
, an internal thread is preliminarily cut except for the retainer section
20
f
, and the screw core
13
is installed into the hollow at a center of the bobbin
20
in the longitudinal direction thereof.
Next, the description is given of the retainer section
20
f
which is one of the main features of the present invention, referring to FIG.
18
.
FIG. 18
is a sectional view of the compensation coil
71
cut along an A—A line in FIG.
17
. The retainer section
20
f
is integrally formed on an opposite side of nails
7
a
,
7
a
of the bobbin
20
and has an elasticity in a radial direction of the bobbin
20
. The inner surface of the retainer section
20
f
is positioned to be inside of the hollow
20
a
to allow the inner surface of the retainer section
20
f
to contact with the external thread of the screw core
13
when the screw core
13
is installed in the hollow
20
a
. Thereby, the screw core
13
is depressed in the radial direction of the bobbin
20
by a spring action of the retainer section
20
f.
In the deflection yoke device in the prior art, the required rotational torque was generated by the screw core
13
being forcibly fitted in the bobbin
10
, where the rotational torque was difficult to be controlled.
On the other hand, in the compensation coil
71
of the present invention, except at the position of the retainer section
20
f
, the screw core
13
is loosely fitted in the hollow
20
a
of the bobbin
20
. Thus, the screw core
13
is given a predetermined rotational torque by being pressed with the biasing force of the retainer section
20
f.
Accordingly, even when a vibration or an external shock is applied to the compensation coil
71
, the displacement of the screw core
13
is prevented.
Further, as shown in
FIG. 18
, the screwed core
13
is defined with a hexagonal hole
13
a
penetrating in the longitudinal direction of the bobbin
10
.
When the screwed core
13
is installed in the hollow
20
a
, the screwed core
13
is automatically installed into the bobbin
20
from one end of the bobbin
20
by the automatic machine
16
shown in
FIG. 19
like in the prior art.
As shown in
FIG. 20
, first, the screwed core
13
is screwed into the hollow
20
a
from one end of the bobbin
20
. Then, the screwed core
13
is rotated to be positioned approximately at a center of the bobbin
20
in the longitudinal direction.
As shown in
FIG. 21
, the screw core
13
may be manually installed in the bobbin
20
with the jig
14
.
At that time, as the internal thread is preliminarily cut in the inner surface of the hollow
20
a
of the bobbin
20
, it is not necessary to rotate the screwed core
13
up to the distal end of the hollow
20
a
, then to reverse the rotation so as to be approximately positioned at the center of the bobbin.
The compensation coil
71
constructed as mentioned above is installed on the deflection yoke device as explained referring to
FIG. 16
, and is electrically connected to the horizontal deflection coils
3
a
,
3
b
as shown in FIG.
7
.
Specifically, the horizontal deflection coils
3
a
,
3
b
are connected in parallel to each other and between a plus terminal (+) and a minus terminal (−), and coils
11
,
12
of the compensation coil
71
and the horizontal deflection coils
3
a
,
3
b
are all connected in series as shown in FIG.
7
. Upon the operation of the deflection yoke device, the currents I
a
, I
b
flow through the horizontal deflection coils
3
a
,
3
b
, respectively.
When the screw core
13
is displaced in the longitudinal direction of the compensation coil
71
, respective inductances L
11
, L
12
of the coils
11
,
12
are differentially changed.
Thereby, the currents I
a
and I
b
flowing through the horizontal deflection coils
3
a
,
3
b
are adjusted and a magnetic field generated by the horizontal deflection coils
3
a
,
3
b
is controlled. As a result, a displacement amount Xv of a red line from a blue line, which is one of the misconvergences shown in
FIG. 8
, is compensated.
In the compensation coil
71
of the present invention, as the internal thread is preliminarily cut in the inner surface of the hollow
20
a
of the bobbin
20
, it is not necessary to cut the external thread in the installing process of the screw core
13
.
As the screw core
13
is loosely fitted with the internal thread cut in the inner surface of the hollow
20
a
of the bobbin
20
, there is no possibility that the internal thread is damaged or worn out by the reciprocating motion of the screw core
13
. Thus, the decrease of the rotational torque is prevented. Further, there is no problem of chipping or cracking of the screw core
13
.
Further, it is possible to control a desired rotational torque for the screw core
13
for rotating the screw core
13
by designing the position of the inner surface of the retainer section
20
f
in the radial direction of the bobbin
20
or controlling an elasticity of the retainer section
20
f
. Thereby, it is possible to cause the retainer section
20
f
to press the screw core
13
with a desirable force in the radial direction of the bobbin
20
. As a result, it is possible to obtain a consistent and an optimum rotational torque for rotating the screw core
13
smoothly, which enables a delicate adjustment of the screw core
13
, resulting in an increase of the working efficiency.
In the compensation coil
71
having the retainer section
20
f
, the retainer section
20
f
prevents the screw core
13
from displacing in the longitudinal direction (the B-B′ direction in
FIGS. 7 and 21
) caused by the external vibration or the shock at the delivery of the deflection yoke device, resulting in an easy adjustment for the worker.
Accordingly, the adjustment in the ITC maker becomes an easy one. In addition, the deflection characteristics of the deflection yoke device adjusted at the delivery maintains as it is, resulting in a save of working time or an elimination of extra works. Accordingly, the re-adjustment process is eliminated in the display equipment maker.
Next, an explanation is given of the modifications of the compensation coil
71
in the second embodiment, referring to
FIGS. 22
to
25
.
In the compensation coil
71
shown in
FIG. 22
, the retainer section
20
f
is made of a separated retainer section
20
f
′, not integrally formed with the bobbin
20
. The separated retainer section
20
a
′ is connected to the bobbin
20
by known connecting means. Thereby, the same operation and effectiveness can be obtained.
Incidentally, in the compensation coil
71
shown in
FIG. 17
, it may be difficult to integrally mold the bobbin
20
from resin. In order to eliminate the difficulty, the bobbin
20
of the compensation coil
71
of this modification is divided into two halves
71
A,
71
B in a longitudinal direction as shown in
FIG. 23
, each individually being molded. Then, the two halves
71
A,
71
B are assembled together into the bobbin
20
as shown in FIG.
17
. Here, the retainer section
20
f
is formed in the half
71
A. Further, the screw core
13
is not depicted here.
As mentioned above, when the bobbin
20
of the compensation coil
71
is made of the two halves
71
A,
71
B, it is easy to fabricate the compensation coil
71
by placing the screw core
13
in the one half
71
B having no retainer section and then covering the screw core
13
with the other half
71
A having the retainer section
20
f
. Thereby, the screw core
13
can be positioned at the center of the compensation coil
71
. This saves the troublesome process of insertion of the screw core
13
to the bobbin
20
, resulting in an improvement of the working efficiency. Needless to say, it is possible to connect the two halves
71
A,
71
B with a hinge.
When the bobbin
20
is made of the two halves
71
A,
71
B, each having the internal thread in its inner wall, it is possible that the internal threads of the two halves
71
A,
71
B may not be aligned with in the longitudinal direction of the bobbin
20
when assembled.
In this modification, the internal thread is cut, for instance, only on the inner wall of the half
71
B having no retainer as shown in FIG.
24
. This construction eliminates the problem of out of alignment of the internal threads, even when the two halves
71
A,
7
B are assembled being shifted from each other in the longitudinal direction.
Here, the internal thread is cut only on the half
71
B, however, it is possible to cut the internal thread only on the other half
71
A having the retainer section
20
f
. In this case, the internal thread is cut on the portion except for the retainer
20
f.
As mentioned above, in the compensation coil
71
where the internal thread is cut only on either the half
71
A or the half
71
B, there is no inconvenience to displace the screw core
13
for adjustment.
As seen from the above description, in order to facilitate molding of the bobbin
20
by using a resin and the installment work of the screw core
13
, it is preferable to use the two halves
71
A,
71
B and to cut the internal thread on either the half
71
A or the half
71
B.
Further, the internal thread cut on either the half
71
A or the half
71
B does not need to be provided all over the inner surface of the half
71
A or
71
B in the longitudinal direction, but on one portion thereof. The screw core
13
is displaced within a range nearby a center portion in the longitudinal direction (B-B′ direction in FIG.
21
). Thus, as shown in
FIG. 25
, the internal thread may be cut on the half
71
B at a center portion thereof opposite to the retainer section
20
f.
While the presently preferred embodiments of the present invention have been shown and described, it is to be understood these disclosures are for the purpose of illustration and that various changes and modification may be made without departing from the scope of the invention as set forth in the appended claims.
In the second embodiment, the retainer section
20
f
is made of a straight plate but it is possible to employ a curved plate. Further, a resilient member such as a coil spring or a plate spring can be used as the retainer section
20
f.
It is to be understood that all the constructions where the bobbin
20
and the screw core
13
are loosely fitted and the screw core
13
is pressed by a predetermined retainer section, are included in the scope of the present invention.
Further, in the present invention, the compensation coil for compensating the misconvergence is explained, however, the construction in the present invention can be applied to all the compensation coils where the screw core is installed in the cylindrical bobbin and the position of the screw core is adjusted.
Specifically, it can be applied to the adjustment coil disclosed in Japanese Patent Laid-open Publication 7-162880, or a variable inductance coil for compensating the misconvergence, so-called XH, disclosed in Japanese Patent Laid-open Publication 9-211403 and Japanese Patent Laid-open Publication 9-331163.
As mentioned above, in the deflection yoke device of the present invention comprising an approximately cylindrical bobbin having a coil thereon and a hollow formed with an internal thread on an inner surface thereof and a screw core which is installed in the hollow and is displaced in the longitudinal direction, a retainer section for pressing the screw core is provided on a part of the bobbin. Thus, an undesired change of the position of the screw core in the bobbin due to vibrations caused by transportation is prevented.
Thus, it is possible to eliminate an inconvenience of a change of deflection characteristic of the deflection yoke device by the transportation of the deflection yoke and the products in the ITC state. Thus, the extra adjustment work can be avoided in the ITC maker and the display equipment maker. Further, it enables re-adjustment of the position of the screw core unlike use of the adhesive.
Further, upon adjusting the position of the screw core by rotating, the rotational torque becomes consistent and a smooth operation can be obtained, which enables a delicate adjustment of the screw core. As the screw core has a construction that the rotational torque is given by pushing the screw core with the retainer section, the screw core does not need to be forcibly engaged with the bobbin.
Accordingly, it is no problem of chipping and cracking of the screw core. Further, even when the screw core is repeatedly rotated, the rotational torque is not decreased.
[Third embodiment]
FIG. 26
is a perspective view of a deflection yoke device of a third embodiment of the present invention;
FIG. 27
is a perspective view of a compensation coil shown in
FIG. 26
, which is one of the main parts of the third embodiment of the present invention;
FIG. 28
is an exploded view of the compensation coil shown in
FIG. 27
;
FIG. 29
is a sectional view of the compensation coil shown in
FIG. 28
;
FIG. 30
is a sectional view of the compensation coil for explaining an operation for adjusting a position of the screw core in the bobbin of the compensation coil;
FIG. 31
is an exploded view showing a compensation coil modified from the third embodiment; and
FIGS. 32
(A) and
32
(B) are sectional views of the compensation coil for explaining a deformation of the bobbin when coils are wound around the bobbin.
In
FIGS. 26
to FIG.
32
(B), the same components as shown in
FIGS. 1
to
15
are represented with the same reference characters.
As to an overall construction of a deflection yoke device of the third embodiment of the present invention, the compensation coil
71
of the second embodiment is replaced with the compensation coil
72
. Thus, a repeated description is omitted here.
As shown in
FIG. 27
, the compensation coil
72
of the third embodiment of the present invention comprises a bobbin
30
, coils
11
,
12
and the screw core
13
. There are wound the first coil
11
connected to the horizontal deflection coil
3
a
and the second coil
12
connected to the horizontal deflection coil
3
b
are respectively wound around the bobbin
30
between flanges
30
b
,
30
c
and between flanges
30
d
,
30
e.
The bobbin
30
is formed with a through hollow (referred to as hollow)
30
a
having a cylindrical shape in a longitudinal direction. In the hollow
30
a
, the screw core
13
having an external thread on an outer surface thereof is installed.
As shown in
FIG. 28
, the bobbin
30
of the compensation coil
72
is comprised of two halves
72
A,
72
B, wherein the coils
11
,
12
are not depicted. The compensation coil
72
shown in
FIG. 27
is obtained by assembling the two halves
72
A,
72
B together.
Further, as shown in
FIGS. 27
,
28
, on a portion of the half
72
B having no coil between the flanges
30
c
,
30
d
, there is provided a retainer section
30
f
having a circular arc shape. As shown in
FIG. 29
, the retainer section
30
f
has an approximate quadrant extended from the half
72
B as an integral part thereof.
The retainer section
30
f
has an elasticity, and an protruding portion
30
f
1
formed at an distal end of the retainer section
30
f
to press the top of the external thread of the screw core
13
. On a bottom of the hollow
30
a
of the half
72
B, an internal thread is preliminarily cut (not shown), and the screw core
13
is installed at a center portion of the half
72
B in the longitudinal direction.
In the compensation coil
72
of the third embodiment, the protruding portion
30
f
1
is formed at the distal end of the retainer section
30
f
, but the protruding portion
30
f
1
may be omitted.
Further, in this embodiment, the retainer section
30
f
presses the screw core
13
along a line in the longitudinal direction thereof. The pressing method of the screw core
13
is not limited to this embodiment, however, it is preferable to press the screw core
13
by causing the retainer section
30
f
to contact, at least, two screw threads of the screw core
13
.
On the other hand, a cutout
30
g
is provided at a position having no coils between the flanges
30
c
,
30
d
of the half
72
A to allow the retainer section
30
f
of the half
72
B fitted therein. As the screw core
13
installed in the bobbin
30
is exposed in the cutout, the retainer section
30
f
can press the screw core
13
through the cutout portion
30
g.
Further, it is possible to cover the cutout portion
30
g
together with the retainer section
30
f
with a roof member integrally provided on the half
72
A.
In this embodiment, the screw core
13
is pressed with one retainer section
30
f
, however, plural retainer sections may be provided on the half
72
B.
In this case, plural retainer sections are positioned in the cutout portion, however, it is possible to allow the respective plural retainer sections to be positioned in respective plural cutout portions.
Next, the description is given of the retainer section
30
f
referring again to FIG.
29
. The protruding portion
30
f
1
of the retainer section
30
f
is positioned to be slightly lower than a top position of the external thread of the screw core
13
. Thus, it is possible to allow the retainer section
30
f
to press the screw core
13
toward a center thereof when the screw core
13
is installed approximately at a center portion of the bobbin
30
.
Further, as shown in
FIGS. 28 and 29
, the screw core
13
has a hexagonal hole
13
a
penetrating in the longitudinal direction of the bobbin
10
to allow the distal end
14
a
of the jig
14
shown in
FIG. 30
to be inserted in the screw core
13
.
In the compensation coil
7
of the prior art, the bobbin
10
and the screw core
13
are forcibly engaged (interference fit). Thereby, a predetermined rotational torque given to the screw core
13
is obtained by such a preloading arrangement.
On the other hand, in the compensation coil
72
of the present invention, the screw core
13
is loosely fitted in the hollow
30
a
of the bobbin
30
having a slight clearance except for the retainer section
30
f.
Interposed between the retainer section
30
f
and the bottom of the hollow
30
a
, the screw core
13
is given a certain rotational torque in a radial direction of the screw core
13
caused by a pressing force of the retainer section
30
f.
Thereby, the displacement of the screw core
13
is prevented even when a vibration is externally applied to the compensation coil
72
.
In this embodiment, as the bobbin
30
of the compensation coil
72
is made of the two halves
72
A,
72
B, it is easy to fabricate the compensation coil
72
by placing the screw core
13
in the one half
72
B by bending the retainer section
30
f
outward and then covering the screw core
13
with the other half
72
A. Thereby, the screw core
13
can be positioned at the center of the compensation coil
72
. This enables the worker to save the troublesome process of inserting the screw core
13
into the bobbin
30
, resulting in an improvement of the working efficiency. Needless to say, it is possible to connect the two halves
72
A,
72
B with a hinge.
Further, the internal thread is preliminarily cut on the inner surface of the hollow
30
a
of the bobbin
30
, it is possible to save the inserting process for inserting the screw core
13
into the bobbin
30
up to the other end thereof and returning it to be positioned at a center of the bobbin
30
.
Needless to say, it is possible to insert the screw core
13
into the bobbin
30
at the center position thereof from one end of the hollow
30
a
manually with the jig
14
or by the automatic machine
16
as shown in FIG.
30
.
The compensation coil
72
obtained as mentioned above is installed on the deflection yoke device shown in
FIG. 26
, and is connected to the horizontal deflection coils
3
a
,
3
b
as shown in FIG.
7
.
Specifically, as shown in
FIG. 7
, the horizontal deflection coils
3
a
,
3
b
are connected in parallel to each other and between a plus terminal and a minus terminal, and further connected to the coils
11
,
12
of the compensation coil
72
in series. Further, upon operation, the currents I
a
, I
b
flow through the horizontal deflection coils
3
a
,
3
b.
As shown in
FIG. 30
, when the screw core
13
is displaced in the longitudinal direction as rotated, respective inductances L
11
, L
12
of the coils
11
,
12
are differentially changed.
Thereby, the currents I
a
and I
b
flowing through the horizontal deflection coils
3
a
,
3
b
are adjusted, and a magnetic field generated by the horizontal deflection coils
3
a
,
3
b
is controlled, resulting in a compensation of the displacement amount Xv of a red line from a blue line which is one of the misconvergences shown in FIG.
8
.
In the compensation coil
72
of the present invention, as the internal thread is preliminarily cut on the inner surface of the hollow
30
a
of the bobbin
30
, it is not necessary to cut the internal thread at the process of inserting the screw core
13
into the bobbin
30
.
As the screw core
13
is loosely fitted with the internal thread formed in the inner surface of the hollow
30
a
of the bobbin
30
, it is not possible that the internal thread is worn by the reciprocating motion of the screw core
13
thus the rotational torque is decreased. Further, there is no problem of chipping or cracking of the screw core
13
.
Further, it is possible to optionally give a desired rotational torque to the screw core
13
by determining the position of the inner surface of the retainer section
30
f
in the radial direction of the bobbin
30
or a degree of elasticity of the retainer section
30
f.
Thereby, as the retainer section
30
f
can press the screw core
13
in the radial direction thereof, a stable and optimum rotational torque for rotating the screw core
13
can be obtained. Upon the rotating the screw core
13
, this torque enables a smooth operation capable of a delicate adjustment of the screw core
13
, resulting an increase of the working efficiency.
In the compensation coil
72
equipped with the retainer section
30
f
, the retainer section
30
f
prevents the screw core
13
from displacing in the longitudinal direction (the B-B′ direction in
FIGS. 7 and 30
) even when a vibration is applied to the compensation coil at the delivery, resulting in an easy adjustment for the worker.
Accordingly, the adjustment in the ITC maker becomes an easy one. In addition, the deflection characteristics of the deflection yoke device adjusted at the delivery maintains as it is, resulting in a save of working time or an elimination of extra working. Accordingly, the re-adjustment process is eliminated in the display equipment maker.
In this embodiment, as mentioned in the foregoing and will be understood from
FIG. 30
, the internal thread is not cut on both sides of the half
72
A and
72
B in the hollow
30
a
, but only on the half
72
B side in the hollow
30
a
. The reason is that when the internal thread is cut on the both sides of the half
72
A and the half
72
B in the hollow
30
a
, the screw threads of them are apt to be shifted in the longitudinal direction from each other at the assembly thereof.
Accordingly, as shown in
FIG. 30
, the internal thread is cut only, for instance, on the half
72
B side having the retainer section
30
f
in the hollow
30
a
. Thereby, the problem of the shifting of threads can be eliminated.
In this embodiment, the internal thread is cut only on the half
72
B side in the hollow
30
a
, however, the internal thread may be formed on the half
72
A side in the hollow
30
a
. Further, in this embodiment the internal thread is cut at a center portion of the half
72
B, because the screw core
13
is displaced only in the vicinity of the center portion in the longitudinal direction (B-B′).
However, it is possible to provide the internal thread over the half
72
B side in the hollow
30
a
. At least, the internal thread is cut nearby the retainer section
30
f.
As the retainer section
30
f
forms a part of the hollow
30
a
, it is possible to cut the internal thread in the inner surface of the retainer section
30
f
. In other words, the internal thread can be provided on the inner surface of the hollow
30
a
containing the retainer section
30
a
. Even when the internal thread is cut either on the half
72
A side or the half
72
B side in the hollow
30
a
, there is no problem for displacing the screw core
13
.
As seen from the above, the two halves
70
A and
70
B of the bobbin
30
enable the bobbin
30
to be readily molded with the resin and an easy installment of the screw core
13
in the bobbin
30
by forming the internal thread on only one side of the halves
72
A,
72
B.
Next, the description is given of a modification of the compensation coil
72
of the third embodiment referring to
FIG. 31
, wherein the coils
11
,
12
are omitted for simplicity. In the compensation coil
72
shown in
FIG. 31
, the retainer section
30
f
is not integrally formed with the bobbin
30
, but formed separately as a retainer member
30
a
′. The retainer member
30
f
′ is provided with a protruding portion
30
f
1
′. It is possible to obtain the same effect as that of the third embodiment by connecting the retainer member
30
f
′ to the half
72
B with well known connecting means.
Incidentally, when the coils
11
,
12
are wound around the bobbin
30
, the bobbin
30
is slightly deformed, resulting in an decrease of the diameter of the hollow
30
a.
FIGS. 32
(A) and
32
(B) are sectional view along the A—A line shown in
FIG. 27
for explaining the deformation of the bobbin when the coil is wound therearound, wherein the coils
11
and
12
are depicted for convenience.
Generally, when an inner diameter of the hollow
30
a
becomes smaller caused by the deformation of the bobbin
30
, the rotational torque for rotating the screw core
13
is changed compared with that of the bobbin
30
having no coils.
However, according the construction of the present invention, a distance from a bottom of the half
72
B to the protruding portion
30
f
1
provided at the distal end of the retainer section
30
f
is scarcely changed even when the bobbin
30
is deformed, because the bobbin
30
has such a construction that the protruding portion
30
f
1
of the retainer section
30
f
does not reside on portions on which the coil
11
and
12
are wound, but protrudes from the half
72
B and presses the screw core
13
to the bottom of the half
72
B. Thus, the rotational torque for rotating the screw core
13
is never changed, resulting in a consistent rotational torque.
Further, by thinning the thickness of the half
72
A or by forming the half
72
A with a deformable resin whereas the sturdiness of the half
72
is maintained, it is possible to more effectively eliminate the deformation of the bobbin
30
by causing the half
72
A to absorb the affect of the deformation, resulting in a further enhancement of the effectiveness without affecting the rotational torque.
Further, the pressing force applied to the screw core
13
is determined by the distance between the protruding portion
30
f
1
and the bottom of the hollow
30
a
of the half
72
B and a degree of elasticity of the retainer section
30
f
. In other words, it is possible to control the rotational torque of the screw core
13
only by the construction of the half
72
B, resulting in an easy design for a necessary rotational torque for rotating the screw core
13
.
While the presently preferred embodiments of the present invention have been shown and described, it is to be understood that these disclosures are for the purpose of illustration and that various changes and modification may be made without departing from the scope of the invention as set forth in the appended claims.
In the third embodiment, the retainer section
30
a
is made of an arch plate but it is possible to employ an optional shape such as an L-shaped plate. Further, a resilient member such as a coil spring or a plate spring can be used as the retainer section
30
f.
It is to be understood that all the constructions where the bobbin
30
and the screw core
13
are loosely fitted and the screw core
13
is pressed by a predetermined retainer section, are included in the scope of the present invention.
Further, in the present invention, the compensation coil for compensating the misconvergence is explained, however, the construction thereof can be applied to any compensation coils where the screw core
13
is installed in the cylindrical bobbin and the position of the screw core
13
is adjusted.
As mentioned above, in the deflection yoke device of the present invention comprising an approximately cylindrical bobbin having a coil thereon and a hollow formed with an internal thread on an inner surface thereof and a screw core which is installed in the hollow and is displaced in the longitudinal direction, the bobbin is comprised of first and second halves being separated in half in a longitudinal direction thereof, and on one of the first and second halves there is provided a retainer section extending to another half for pressing the screw core. Thus, the displacement of the screw core due to vibrations caused by transportation is effectively prevented.
Accordingly, it is possible to eliminate a problem such as a change of deflection characteristic of the deflection yoke device caused by the vibration at the transportation of the deflection yoke and the products in the ITC state. Thus, the extra adjustment work can be saved in the ITC makers and the display equipment makers. Further, it enables the positional adjustment of the screw core unlike the adhesive being applied.
Further, upon adjusting the position of the screw core by rotating, the rotational torque becomes consistent, which enables a smooth and delicate adjustment operation. The rotational torque for rotating the screw core is not changed even when the coils are wound around the bobbin. As the screw core has a construction that the rotational torque is given by pressing the screw core with the retainer section, the screw core does not need to be forcibly engaged with the bobbin, which eliminates the problem of chipping and cracking of the screw core. Further, even when the screw core is repeatedly rotated, the rotational torque is not decreased due to wear.
Claims
- 1. A deflection yoke device used for a cathode ray tube comprising:a compensation coil having a bobbin formed with a hollow in which an internal thread is cut; a screw core forcibly fitting in the hollow of the bobbin to allow the screw core to be displaced in a longitudinal direction of the bobbin; and a damping material composed of a silicone composition having a viscosity of 0.5 to 10×105 cSt interposed between the bobbin and the screw core for dampening vibrations and preventing a displacement of the screw core when an external disturbance is applied to the deflection yoke device.
- 2. A deflection yoke device as claimed in claim 1, wherein the damping material is composed of a liquid silicone.
- 3. A deflection yoke device used for a cathode ray tube comprising:a compensation coil having a bobbin formed with a hollow in which an internal thread is cut; a screw core fitting in the hollow of the bobbin to allow the screw core to be displaced in a longitudinal direction of the bobbin; and a silicone gel material having a viscosity of 0.5 to 10×105 cSt interposed between the bobbin and the screw core for dampening vibrations and preventing a displacement of the screw core when an external disturbance is applied to the deflection yoke device.
- 4. A method of manufacturing a compensation coil used for a deflection yoke device of a cathode ray tube, with said compensation coil having a hollow bobbin and with said deflection yoke having a screw core comprising the steps of:applying a damping material to the surface of said screw core, in which said damping material is composed of a liquid or gel silicone composition, having a viscosity of 0.5 to 10×105 cSt; cutting an internal thread in the hollow of the bobbin by inserting the screw core into the hollow of said bobbin so as to cause the damping material to substantially cover the hollow interior surfaces of the bobbin.
- 5. A method of manufacturing a compensation coil used for a deflection yoke device of a cathode ray tube, with said compensation coil having a hollow bobbin and with said deflection yoke having a screw core comprising the steps of:cutting an internal thread in the hollow of the bobbin; applying a damping material to the interior surfaces of the hollow bobbin with said damping material composed of a liquid or gel silicone composition, having a viscosity of 0.5 to 10×105 cSt; and screwing and inserting the screw core into the hollow of the bobbin.
Priority Claims (3)
Number |
Date |
Country |
Kind |
9-150178 |
May 1997 |
JP |
|
9-369394 |
Dec 1997 |
JP |
|
10-022641 |
Jan 1998 |
JP |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
4551765 |
Meeder, Jr. |
Nov 1985 |
|
5268433 |
Ikeno et al. |
Dec 1993 |
|
Foreign Referenced Citations (1)
Number |
Date |
Country |
7-220659 |
Aug 1995 |
JP |