1. Technical Field
Embodiments of the subject matter disclosed herein generally relate to blowout preventers and an opening chamber head that are configured to withstand deformations created by high pressures.
2. Discussion of the Background
During the past years, with the increase in price of fossil fuels, the interest in developing new production fields has dramatically increased. However, the availability of land-based production fields is limited. Thus, the industry has now extended drilling to offshore locations, which appear to hold a vast amount of fossil fuel.
The existing technologies for extracting the fossil fuel from offshore fields use a system 10 as shown in
However, during normal drilling operation, unexpected events may occur that could damage the well and/or the equipment used for drilling. One such event is the uncontrolled flow of gas, oil or other well fluids from an underground formation into the well. Such event is sometimes referred to a “kick” or a “blowout” and may occur when formation pressure exceeds the pressure applied to it by the column of drilling fluid. This event is unforeseeable and if no measures are taken to prevent it, the well and/or the associated equipment may be damaged.
Another event that may damage the well and/or the associated equipment is a hurricane or an earthquake. Both of these natural phenomena may damage the integrity of the well and the associated equipment. For example, due to the high winds produced by a hurricane at the surface of the sea, the vessel or the rig that powers the undersea equipment starts to drift resulting in breaking the power/communication cords or other elements that connect the well to the vessel or rig. Other events that may damage the integrity of the well and/or associated equipment are possible as would be appreciated by those skilled in the art.
Thus, a blowout preventer (BOP), later to be expressed as BOP only, might be installed on top of the well to seal it in case that one of the above events is threatening the integrity of the well. The BOP is conventionally implemented as a valve to prevent the release of pressure either in the annular space between the casing and the drill pipe or in the open hole (i,e., hole with no drill pipe) during drilling or completion operations.
One type of BOP is the annular blowout preventer, an example of which is shown in
However, when piston 50 is actuated by the high pressure from the accumulator 30, the piston 50 moves towards the packer 46, squeezing the packer 46 such that a portion of the packer 46 presses against the drill line and seals the well. When the piston 50 moves upward, an opening chamber 52 decreases in size until an upper tip of piston 50 touches or is close to touch an opening chamber head 60. The closing pressure that actuates the piston 50 enters the closing chamber 58 (shown in
Accordingly, it would be desirable to provide systems and methods that avoid the afore-described problems and drawbacks.
According to one exemplary embodiment, there is an annular blowout preventer device including a body having a first cavity extending from a first end to a second end, the first cavity being configured to accommodate a drill line; a static head removably connected to the first end of the body and having a second cavity that is aligned with the first cavity of the body to accommodate the drill line; a piston disposed inside the first and second cavities to define an opening chamber and a closing chamber together with the static head and the body, the piston being configured to move inside the first and second cavities to squeeze a packer for sealing the first cavity from the second cavity; and an opening chamber head disposed in the opening chamber next to the static head, the body, and the piston, the opening chamber head being configured to protect a hydraulic fluid in the opening chamber from external contamination. The opening chamber head has a body having a circular shape with an inside hole, the body having a cross section along a radial direction having at least three parts, a body part having a rectangular shape, a first rib extending from a longest side of the body part, the first rib overlaying a median line of the body part, wherein the median line is substantially perpendicular to the longest side of the body part, and a second rib extending from the longest side of the body part, on the same side as the first rib, the second rib being closer to a shortest side of the body part than to the median.
According to another exemplary embodiment, there is an opening chamber head including a body having a circular shape with an inside hole, the body having a cross section along a radial direction having at least three parts, a body part having a rectangular shape, a first rib extending from a longest side of the body part, the first rib overlaying a median line of the body part, wherein the median line is substantially perpendicular to the longest side of the body part, and a second rib extending from the longest side of the body part, on the same side as the first rib, the second rib being closer to a shortest side of the body part than to the median.
According to still another exemplary embodiment, there is a method for preventing a deformation of an opening chamber head in an annular blowout preventer when exposing the opening chamber head to a high pressure difference, the blowout preventer having a body with a first cavity extending from a first end to a second end, the first cavity being configured to accommodate a drill line, a static head removably connected to the first end of the body and having a second cavity that is aligned with the first cavity of the body to accommodate the drill line, a piston disposed inside the first and second cavities to define an opening chamber and a closing chamber together with the static head and the body, the piston being configured to move inside the first and second cavities to squeeze a packer for sealing the first cavity from the second cavity, and the opening chamber head disposed in the opening chamber in contact with the static head, the body, and the piston. The method includes closing the piston by applying a pressure to the closing chamber; venting the closing chamber while the piston is closed such that the piston moves backwards and creates vacuum inside the opening chamber, between the piston and the opening chamber head; experiencing a high pressure on the opening chamber head, from outside the opening chamber such that a large pressure difference is exerted on the opening chamber head; and maintaining an original shape of the opening chamber head by providing the opening chamber head to have a body having a circular shape with an inside hole, the body having a cross section on a radial direction having at least three parts, a body part having a rectangular shape, a first rib extending from a longest side of the body part, the first rib overlaying a median line of the body part, wherein the median line is substantially perpendicular to the longest side of the body part, and a second rib extending from the longest side of the body part, on the same side as the first rib, the second rib being closer to a shortest side of the body part than to the median.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate one or more embodiments and, together with the description, explain these embodiments. In the drawings:
The following description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to the terminology and structure of annular BOP systems. However, the embodiments to be discussed next are not limited to these systems.
Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
According to an exemplary embodiment, a novel opening chamber head 60, having features that will be described next, is provided such that the occurrence of vacuum on one side of the opening chamber head 60 and a high pressure on the other side does not deform the opening chamber head 60.
With regard to
According to an exemplary embodiment, the first rib 66 is larger than the second rib 68. For example, the first rib 66 is longer in a direction X and also in a direction Y than the second rib 68. The first rib 66 may be placed, in one application, to overlay a center line F of the body part 64, where the center line F divides the body part 64 in two halves. In one application, a surface of the body part 64, between the first rib 66 and the second rib 68 is flat. In another application, a surface 60a of the opening chamber head 60 is disposed substantially parallel to a surface 64a of the body 64 but shifted along the X axis relative to surface 60a. In still another application, a tip of the second rib 68 is aligned, on the X axis, with the surface 60a. In another application, a height of the first rib 66 along the X axis is larger thant a width of the body part 64 along the same axis and a height of the second rib 68 along the X axis is smaller than the width of the body part 64 along the same axis.
According to an exemplary embodiment, the second rib 68 may be placed closer to an end G of the opening chamber head 60 than the center line F. In one application, the second rib 68 may be placed to be aligned with the recess 62, as shown in
Although a size of the existing opening chamber heads has been increased along direction F to prevent the deformation discussed above, the deformation still occurred in those heads. However, the arrangement shown in
The cross section of the opening chamber head 60 shown in
The opening chamber head 60 shown in
One skilled in the art would appreciate that high pressures in the context of the annular BOP might be as high as 4000 psi above the ambient pressure, which itself may be around 4000 psi undersea. Thus, the novel structure of the opening chamber head 60 discussed with regard to
As the opening chamber head 60 is disposed next to the static head 48 shown in
With regard to
According to an exemplary embodiment,
The disclosed exemplary embodiments provide a system and a method for preventing an opening chamber head from deforming while closing and opening the annular BOP. It should be understood that this description is not intended to limit the invention. On the contrary, the exemplary embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the exemplary embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
Although the features and elements of the present exemplary embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other example are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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Number | Date | Country | |
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20100155628 A1 | Jun 2010 | US |