The present disclosure relates to a degradation judgement system and a degradation judgement method.
A banknote handling apparatus, such as an automatic teller machine (ATM), sometimes includes a field repair unit that is able to be individually replaced. An example of a field repair unit includes, as one example, a deposit and withdrawal unit that performs deposit and withdrawal of a banknote, a storage unit that temporarily stores therein the banknote, a storage cassette that stores therein banknotes for each denomination, and the like.
Examples of related-art are described in Japanese Laid-open Patent Publication No. 2007-210718, Japanese Laid-open Patent Publication No. 2010-281280, and Japanese Laid-open Patent Publication No. 2010-052470.
If a failure occurs in the field repair unit, which leads to difficulty in using the banknote handling apparatus.
A degradation judgement system of the disclosed technology includes a field repair unit that is provided in a banknote handling apparatus, a sensor, a judgement unit and a notification unit. The field repair unit includes a rubber part. The sensor measures vibration data by detecting vibration of the field repair unit. The judgement unit judges a degree of deterioration of the rubber part based on a peak of a vibration amplitude that is obtained from the vibration data and based on a root mean square of the vibration amplitude. The notification unit gives a notification of the judged degree of deterioration.
Preferred embodiments of the present disclosure will be explained with reference to accompanying drawings.
In the embodiments described below, the same reference numerals are assigned to the same configurations.
A field repair unit that particularly includes a rubber part from among field repair units is likely to lead to a failure of the field repair unit in the case where degradation of the rubber part progressed. Furthermore, in accordance with the degradation of the rubber part included in the field repair unit, the magnitude of the amplitude of vibration occurring in the rubber part at the time of driving of the field repair unit is changed.
Accordingly, first, by measuring, by using the brand new part serving as a sample, vibration data obtained for a period of 3 seconds 10 times, and by dividing each of the pieces of the vibration data obtained for the period of 3 seconds into 0.3 seconds, 100 pieces of vibration data each of which is obtained for the period of 0.3 seconds as vibration data on a brand new part (hereinafter, sometimes referred to as “brand new part data”). In a similar manner, by measuring, by using the degradation part serving as a sample, vibration data obtained for a period of 3 seconds 10 times, and by dividing each of the pieces of the vibration data obtained for the period of 3 seconds into 0.3 seconds, 100 pieces of vibration data each of which is obtained for the period of 0.3 seconds as vibration data on a degradation part (hereinafter, sometimes referred to as a “degradation part data”).
After that, by converting a time domain related to each of the 100 pieces of the brand new part to a frequency domain by using, for example, Fourier transformation, 100 pieces of the brand new part data represented in the frequency domain are acquired. In a similar manner, by converting a time domain related to each of the 100 pieces of the degradation part data to a frequency domain by using, for example, Fourier transformation, 100 pieces of the degradation part data represented in the frequency domain are acquired. Then, as illustrated in
On the other hand, a root mean square (RMS) of the vibration amplitude is calculated in each of the 100 pieces of brand new part data. In a similar manner, a RMS of the vibration amplitude is calculated in each of the 100 pieces of degradation part data. In the following description, a RMS of the vibration amplitude is sometimes referred to as an “amplitude RMS”, an amplitude RMS of the brand new part data is sometimes referred to as “brand new part RMS”, and an amplitude RMS of the degradation part data is sometimes referred to as “degradation part RMS”. The 100 pieces of brand new part RMS are calculated from the 100 pieces of brand new part data, and the 00 pieces of degradation part RMS are calculated from the 100 pieces of degradation part data.
After that, regarding each of the 100 pieces of brand new part data, the 100 brand new part peak amplitudes and the 100 pieces of brand new part RMS are associated with each other, and then, as illustrated in
Furthermore, in order to consider a distribution state of the plot points of the brand new part data, as illustrated in
After that, by using the reference peak amplitudes of 280, 400, and 700 and the pieces of reference amplitude RMS if 550, 620, and 800, the degradation judgement threshold is set in a manner as illustrated in
In
The banknote 2 that has been deposited from the deposit and withdrawal unit 3 is stored in the first storage unit 4, and is then discriminated by the discrimination unit 5. The banknote 2 in which abnormality has been detected by the discrimination unit 5 is conveyed from the discrimination unit 5 to the reject unit 8 and is then stored. On the other hand, the banknote 2 in which abnormality has not been detected by the discrimination unit 5 is stored in the second storage unit 6.
In the case where a return process is performed on the banknote 2 that has been deposited from the deposit and withdrawal unit 3, the banknote 2 stored in the second storage unit 6 is conveyed to the deposit and withdrawal unit 3, and is then returned from the deposit and withdrawal unit 3. On the other hand, in the case where a deposit process is performed on the banknote 2 that has been deposited from the deposit and withdrawal unit 3, after the banknote 2 that has been stored in the second storage unit 6 is conveyed to the first storage unit 4 and is then conveyed from the first storage unit 4 to the discrimination unit 5, the banknote 2 is conveyed from the discrimination unit 5 to the return unit 7, and is then stored in storage cassettes 7a, 7b, 7c, and 7d included in the return unit 7 for each denomination.
Furthermore, in the case where the banknote 2 that has been stored in the return unit 7 is withdrawn, after the banknote 2 stored in the return unit 7 is conveyed from the return unit 7 to the discrimination unit 5, the banknote 2 is conveyed from the discrimination unit 5 to the second storage unit 6 and is then stored in the second storage unit 6, and the banknote 2 that has been stored in the second storage unit 6 is conveyed to the deposit and withdrawal unit 3 and is then withdrawn from the deposit and withdrawal unit 3.
Each of the deposit and withdrawal unit 3, the first storage unit 4, the second storage unit 6, the storage cassettes 7a to 7d, and the reject unit 8 is one example of a field repair unit that is able to be individually replaced. Each of the deposit and withdrawal unit 3, the first storage unit 4, the second storage unit 6, the storage cassettes 7a to 7d, and the reject unit 8 includes a conveyance roller that is used to convey the banknote 2, and a conveyance motor that is used to drive the conveyance roller. The conveyance roller for conveying the banknote 2 is one example of the rubber part.
A vibration detection sensor 51A is attached to the deposit and withdrawal unit 3, a vibration detection sensor 51B is attached to the first storage unit 4, a vibration detection sensor 51C is attached to the second storage unit 6, and a vibration detection sensor 51H is attached to the reject unit 8. Furthermore, a vibration detection sensor 51D is attached to the storage cassette 7a, a vibration detection sensor 51E is attached to the storage cassette 7b, a vibration detection sensor 51F is attached to the storage cassette 7c, and a vibration detection sensor 51G is attached to the storage cassette 7d. It is preferable that each of the vibration detection sensors 51A, 51B, 51C, 51D, 51E, 51F, 51G, and 51H be attached in the vicinity of the conveyance roller that is included in each of the deposit and withdrawal unit 3, the first storage unit 4, the second storage unit 6, the storage cassettes 7a to 7d, and the reject unit 8.
Furthermore, the banknote handling apparatus 50 includes a data generation unit 52 and a transmission unit 53.
In the following description, the deposit and withdrawal unit 3, the first storage unit 4, the second storage unit 6, the storage cassettes 7a to 7d, and the reject unit 8 are sometimes collectively referred to as a “field repair unit”. In addition, in the following description, the vibration detection sensors 51A to 51H are sometimes collectively referred to as a “vibration detection sensor 51”.
An example of the vibration detection sensor 51 includes, as one example, an acceleration sensor. The data generation unit 52 is implemented by, for example, a processor, such as a central processing unit (CPU), a digital signal processor (DSP), and a field programmable gate array (FPGA), as hardware. The transmission unit 53 is implemented by, for example, a communication module as hardware.
In
Each of the vibration detection sensors 51 attached to the respective field repair units measures vibration data by periodically detecting vibration of each of the field repair units, and outputs the measured pieces of vibration data to the data generation unit 52. For example, the vibration detection sensor 51 starts detection of a vibration and measurement of vibration data at 13:00 every Wednesday. Furthermore, as described above, by measuring the vibration data obtained for a period of 3 seconds 10 times, and by dividing each of the pieces of the vibration data obtained for the period of 3 seconds into 0.3 seconds, the vibration detection sensor 51 acquires 100 pieces of vibration data each of which is obtained for the period of 0.3 seconds as the vibration data on the field repair unit (hereinafter, sometimes referred to as a “FRU data”).
The data generation unit 52 receives an input of the FRU data from each of the vibration detection sensors 51 that are attached to the respective field repair units. As illustrated in
The transmission unit 53 transmits the communication data DA to the degradation judgement apparatus 60 by way of the network 70. The communication data DA that has been transmitted from the transmission unit 53 is received by the reception unit 61 included in the degradation judgement apparatus 60.
The reception unit 61 outputs the received communication data DA to the judgement unit 62.
The judgement unit 62 judges a FRU degradation level on the basis of the FRU data that is included in the communication data DA. The judgement unit 62 acquires 100 pieces of FRU data that are represented in the frequency domain by converting the time domain of each of the 100 pieces of FRU data to the frequency domain by using, for example, Fourier transformation, in the similar manner as described above. Then the judgement unit 62 detects a peak amplitude of each of the pieces of FRU data that are represented in the frequency domain. In the following description, the peak amplitude that has been detected in the FRU data is sometimes referred to as a “FRU peak amplitude”. The 100 FRU peak amplitudes are acquired from the 100 pieces of FRU data.
On the other hand, the judgement unit 62 calculates the RMS of the vibration amplitude indicated in each of the 100 pieces of FRU data. In the following description, the amplitude RMS of the FRU data is sometimes referred to as “FRU amplitude RMS”. The 100 pieces of FRU amplitude RMS are calculated from 100 pieces of FRU data.
After that, the judgement unit 62 calculates an average value of the 100 FRU peak amplitudes (hereinafter, sometimes referred to as a “FRU peak amplitude average value”). Furthermore, the judgement unit 62 calculates an average value of 100 pieces of FRU amplitude RMS (hereinafter, sometimes referred to as a “FRU amplitude RMS average value”).
Here, in the judgement unit 62, the degradation judgement thresholds THP1, THP2, THP3, THR1, THR2, and THR3 that are obtained on the basis of the above described reference peak amplitudes and the above described pieces of reference amplitude RMS are set in advance. Accordingly, if the FRU peak amplitude average value is equal to or larger than THP1, and also, if the FRU amplitude RMS average value is equal to or larger than THR1, the judgement unit 62 judges that the FRU degradation level is present in the safe region Ra. Furthermore, if the FRU peak amplitude average value is equal to or larger than THP2 and is less than THP1, and also, if the FRU amplitude RMS average value is equal to or larger than THR2 and is less than THR1, the judgement unit 62 judges that the FRU degradation level is present in the attention region Rb. Furthermore, if the FRU peak amplitude average value is equal to or larger than THP3 and is less than THP2, and also, if the FRU amplitude RMS average value is equal to or larger than THR3 and is less than THR2, the judgement unit 62 judges that the FRU degradation level is present in the critical region Rc. Furthermore, if the FRU peak amplitude average value is less than THP3, and also, if the FRU amplitude RMS average value is less than THR3, the judgement unit 62 judges that the FRU degradation level is present in the failure region Rd. As described above, the FRU degradation level is the lowest in the safe region Ra, the FRU degradation level is the highest in the failure region Rd, and the FRU degradation level increases in the order of the safe region Ra, the attention region Rb, the critical region Rc, and the failure region Rd. In addition, the judgement unit 62 associates information indicating that the FRU degradation level is present in which of the region from among the safe region Ra, the attention region Rb, the critical region Rc, and the failure region Rd (hereinafter, sometimes referred to as “FRU degradation level information”) with a set of the apparatus ID and the unit ID that are included in the communication data DA, and then outputs the associated data to the notification unit 63.
The notification unit 63 notifies an operator of the FRU degradation level. For example, the notification unit 63 associates the apparatus ID, the unit ID, and the FRU degradation level information, and causes a display (not illustrated) that is connected to the degradation judgement apparatus 60 to display the associated data. Consequently, the operator is able to identify how much level a rubber part that is included in which field repair unit that is included in which banknote handling apparatus is degraded.
In the above, the embodiment has been described.
As described above, the degradation judgement system according to the present disclosure (the degradation judgement system 100 according to the embodiment) includes field repair units (the deposit and withdrawal unit 3, the first storage unit 4, the second storage unit 6, the storage cassettes 7a to 7d, and the reject unit 8 according to the embodiment) provided in the banknote handling apparatus (the banknote handling apparatus 50 according to the embodiment), the sensor (the vibration detection sensor 51 according to the embodiment), the judgement unit (the judgement unit 62 according to the embodiment), and the notification unit (the notification unit 63 according to the embodiment). Each of the field repair units includes a rubber part. The sensor measures the vibration data by detecting vibration of the field repair unit. The judgement unit judges the degree of deterioration of the rubber part on the basis of the peak of the vibration amplitude that is obtained from the vibration data and on the basis of the root mean square of the vibration amplitude. The notification unit notifies the judged degree of deterioration.
By doing so, it is possible to replace the field repair unit in an appropriate time that is before a failure occurs in the field repair unit. For example, by replacing the field repair unit at a time when the degree of deterioration of the rubber part is indicated in the attention region Rb or the critical region Rc from among the safe region Ra, the attention region Rb, the critical region Rc, and the failure region Rd, it is possible to replace the field repair unit before a failure caused degradation of the rubber part occurs. Furthermore, in a period of time when the degree of deterioration of the rubber part is indicated in the safe region Ra from among the safe region Ra, the attention region Rb, the critical region Rc, and the failure region Rd, it is possible to prevent useless replacement of the field repair unit without replacing the field repair unit.
For example, the judgement unit judges that the degree of deterioration of the rubber part is higher as the peak of the vibration amplitude is lower.
Furthermore, for example, the judgement unit judges that the degree of deterioration of the rubber part is higher as the root mean square of the vibration amplitude is smaller.
By doing so, it is possible to accurately judge the degree of deterioration of the rubber part that is included in the field repair unit.
According to the disclosed technology, it is possible to replace a field repair unit at an appropriate time before a failure occurs in the field repair unit.
Although the present disclosure has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
This application is a continuation of International Application No. PCT/JP2021/048242, filed on Dec. 24, 2021, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2021/048242 | Dec 2021 | WO |
Child | 18668958 | US |