The present invention relates to a delivery device in a sheet-fed offset rotary printing press, which is arranged on the upstream sheet convey direction side of a pile board and comprises a suction unit for decreasing a sheet convey speed.
In a sheet-fed offset rotary printing press of this type, a sheet printed by a printing unit is conveyed as it is gripping-changed from the grippers of an impression cylinder to the grippers of delivery chains. After that, the sheet is released from the grippers at the convey terminal end and drops onto a pile board to be stacked there. Since the sheet conveyed by the delivery chains is gripped by the grippers only at its leading edge, the trailing edge of the sheet may flutter. Also, when the sheet is released to drop, an inertia occurs as the sheet travels, and the edge of the sheet may not be aligned when stacked.
In order to prevent this, a plurality of suction wheels line up below the sheet under conveyance on the upstream sheet convey direction side of the pile board in the widthwise direction of the sheet. The suction wheels have suction surfaces which draw the sheet by suction in slidable contact with it and rotate at a peripheral speed lower than the sheet convey speed. Thus, the traveling speed of the released sheet that has been gripped by the grippers is decreased. In double-sided printing, if the suction wheels described above are located within a pattern printed on the reverse surface of the sheet, the suction surfaces of the suction wheels damage the image portions printed on the sheet to degrade the printing quality. Hence, the suction wheels must be located in non-image portions which are not printed.
If non-image portions do not exist other than the two ends of the sheet in the widthwise direction or the number of non-image portions is small, the number of suction wheels is limited, and the center of the sheet becomes slack between the suction wheels, that is, so-called middle slack occurs. When such middle slack occurs, the two ends of the sheet may be disengaged from the suction wheels and are not drawn by them by suction, so the sheet convey speed cannot be sufficiently decreased. As a result, the sheet flutters. When the sheet is stacked, the edge of the sheet is not aligned well, and comes into contact with the brackets of the suction wheels to damage the printing surface.
In order to solve this, an apparatus is proposed as shown in Japanese Patent Laid-Open No. 2000-95409, which comprises a plurality of suction wheels which are arranged in the widthwise direction of a sheet to be conveyed, and at least a pair of nozzles which are arranged below the sheet on the two sides of the sheet to sandwich the center of the sheet in the widthwise direction. The pair of nozzles discharge air to blow upward the sheet under conveyance. In this apparatus, the air discharge directions from the nozzles are directed outwardly in the widthwise direction of the sheet to correct the middle slack, in which the sheet becomes slack downward, by an air layer formed by air from the nozzles. Thus, the two ends of the sheet are not disengaged from the suction wheels.
In the suction device of the conventional sheet-fed offset rotary printing press, air is blown to the sheet to pull the two ends of the sheet outwardly in the widthwise direction, thus stretching the sheet tightly. To lift the sheet not partially but entirely uniformly, the air blowing amount must be adjusted. It is, however, difficult to adjust the air blowing amount, and this adjustment takes time. In order to prevent middle slack of the sheet, nozzles must be provided in addition to the suction wheels. Accordingly, a hose which supplies discharge air to the nozzles is necessary in addition to a hose that supplies suction air to the suction wheels. This leads to a complicated structure and increases the manufacturing cost.
It is an object of the present invention to provide a delivery device in a sheet-fed offset rotary printing press, in which the air blowing amount need not be adjusted when preventing middle slack of a sheet to be delivered.
It is another object of the present invention to provide a delivery device in a sheet-fed offset rotary printing press, in which the structure is simplified to decrease the manufacturing cost.
In order to achieve the above objects, according to the present invention, there is provided a delivery device in a sheet-fed offset rotary printing press, comprising a plurality of suction units which are arranged above a pile board on an upstream sheet convey direction side below a sheet under conveyance in a widthwise direction of the sheet and which draw by suction the sheet under conveyance in slidable contact therewith, and at least one guide unit which is arranged between suction units among the plurality of suction units which are located at two ends and move the sheet at substantially the same speed as a convey speed of the sheet under conveyance.
A delivery device for a sheet-fed offset rotary printing press according to the first embodiment of the present invention will be described with reference to FIGS. 1 to 11.
Referring to
A pile board 7 with four corners suspended by four elevating chains 8 moves vertically when a motor (not shown) rotates clockwise/counterclockwise. A flat rectangular parallelepiped pallet 9 having a hole where the forks of a fork lift or the like can be inserted is placed on the pile board 7. On the upstream sheet convey direction (a direction of an arrow B) side of the pile board 7, five suction units 10A to 10E comprising belt type suction wheels arranged below the sheet 6 under conveyance line up in the widthwise direction (directions of arrows C and D) of the sheet 6 under conveyance, i.e., in a direction perpendicular to the convey direction (directions of an arrow A and the arrow B) of the sheet 6, as shown in
As shown in
The screw shafts 17A and 17B which support support members 25A, 25B, 25D, and 25E to be movable in the sheet widthwise direction are longitudinal feed inverse helical screws and each have a screw pitch that is larger on the outer side than on the inner side. A support member 25C which is located at the center has no threaded portion and does not move accordingly. Hence, the gap between a discharge unit 80 and suction unit 10 in the widthwise direction of the sheet 6 under conveyance is adjusted in accordance with the size of the sheet 6.
A rotating shaft 19 is rotatably supported between the pair of subframes 13A and 13B. When a motor (not shown) rotatably drives the rotating shaft 19 clockwise/counterclockwise, the subframes 13A and 13B move in the directions of the arrows A and B with respect to the pair of delivery frames 2 through pinions 20 and racks (not shown) axially mounted on the two ends of the rotating shaft 19. A sheet lay 21 which abuts against the trailing edge of the sheet 6 dropping onto the pile board 7 to align it has a large number of air vent holes 21a and is attached to the stay 14 to extend in the directions of the arrows C and D.
As shown in
The suction units 10A to 10E and the support members 25A to 25E which support them will be described with reference to FIGS. 4 to 6. The suction units 10A to 10E and the support members 25A to 25E have the same basic structure. Hence, only the suction unit 10E and support member 25E will be described hereinafter, and the remaining suction units 10A to 10D and support members 25A to 25D will be described when necessary.
As shown in
As shown in
A coming-out preventive member 40 is mounted on the other end of the sleeve 35 with a set screw. The coming-out preventive member 40 and a step 35a formed on the sleeve 35 sandwich the support member 25E. Thus, when the support member 25E moves in the directions of the arrows C and D, the sleeve 35 moves together with the support member 25E. A slide member 38B fitted on the driving shaft 16 is mounted on the outer surface of the coming-out preventive member 40.
A substantially cylindrical moving element 42 having a threaded portion 42a to threadably engage with the screw shaft 17B is fitted in the through hole 33 of the support member 25E. A ring member 43 axially mounted on one end of the moving element 42 and a step 42b of the moving element 42 sandwich the support member 25E. When the moving element 42 moves in the directions of the arrows C and D, the support member 25E also moves together with the moving element 42 in the directions of the arrows C and D. As shown in
As shown in
As shown in
As shown in
As described above, when the support target member 26E is mounted on the support member 25E, the upper end opening 45a of the air passage 45 comes into contact with the lower end opening 68b of the air passage 68, so the air passage 45 of the support member 25E communicates with the air passage 68 of the support target member 26E, as shown in
A belt 70 which guides the sheet 6 gripped and conveyed by the grippers 5 is arranged below the delivery chains 4. As shown in
The guide unit will be described with reference to FIGS. 8 to 9. As shown in
As shown in
As shown in
Each of the cylindrical guide members 83A and 83B is supported at the other end of the corresponding one of the air blowing hollow bodies 82A and 82B to be rotatable about the corresponding projecting portion 82b through a bearing 90. The guide members 83A and 83B have a large number of small-diameter discharge ports 83a which extend from inside to the outside. Air from an air supply source 102 (to be described air) is discharged through, of the large number of discharge ports 83a, those which oppose the communication holes 82c of the air blowing hollow bodies 82A and 82B.
One end of each of a pair of levers 92 is axially mounted on the corresponding one of the air blowing hollow bodies 82A and 82B, and each of a pair of shafts 93 is axially mounted on the other end of the corresponding lever 92. The rotation transmission bodies 84 are rotatably supported on the shafts 93 through bearings 94. Rubber-made contact portions 84a which come into contact with the guide members 83A and 83B are mounted on the outer surfaces the rotation transmission bodies 84, respectively. As shown in
Five air supply devices 100A to 100E shown in
The air intake source 101 and air exhaust source 102 are connected to the air supply devices 100A to 100E through a switching device 103. The switching device 103 comprises an air intake passage 105 which is connected to the intake source 101 through a hose 104, an air blowing passage 107 which is connected to the air exhaust source 102 through a hose 106, an air supply passage 109 which is connected to the hose joint 46 through a common hose 108, and a switching valve 110 which selectively changes over the air passage 109 between the air passages 105 and 107.
The switching valve 110 has a notch 110a with a semilunar section. When the notch 110a is at the position indicated by an alternate long and two short dashed line in
Delivery operation in the delivery device having the above arrangement will be described. First, a case will be described when the convey speed of the sheet delivered by the suction units 10A to 10E is to be decreased. In this case, the support target members 26 are mounted on the mount surfaces 27 of the support members 25A to 25E of all the suction units 10A to 10E with the bolts 31, as shown in
Thus, suction air is supplied to the air passages 45 of the support members 25A to 25E of all the suction units 10A to 10E, and to the air passages 68 of support target members 26A to 26D and of the support target member 26E which communicate with the corresponding air passages 45. The suction air supplied to the air passages 68 is then supplied to the air ducts 67, so the sheet 6 under conveyance is drawn by suction by the suction surfaces 66b of the suction belts 66 which oppose the air ducts 67.
Referring to
The sheet 6 which is released from the gripper units 5 to drop at the convey terminal end of the delivery device 1 is drawn by suction at its trailing edge by the suction surfaces 66b of the five suction belts 66 to be in slidable contact with them. Thus, the traveling speed of the sheet 6 is decreased, so the sheet 6 is stacked on the pallet 9 on the pile board 7.
Assume that the delivery device is to be shifted from single-sided printing to double-sided, and the number of non-image portions is limited and non-image portions are not provided at the center in the widthwise direction of the sheet 6. In such a case, the three suction units 10B, 10C, and 10D cannot be arranged to be located at the center in the widthwise direction of the sheet 6 under conveyance. In this case, the three guide units 80 are provided in place of the suction units 10B, 10C, and 10D.
First, the bolts 31 that mount the support target members 26B, 26C, and 26D are loosened, and the suction units 10B, 10C, and 10D are removed together with the support target members 26B, 26C, and 26D from the support members 25B, 25C, and 25D. Subsequently, the guide units 80 are respectively mounted on the support members 25B, 25C, and 25D with the bolts 31.
In this state, the manipulation levers 113 of the air supply devices 100A and 100E are pivoted counterclockwise, as indicated by the alternate long and two short dashed line in
Thus, discharge air is supplied to the air passages 45 of the support members 25B, 25C, and 25D, and to the air passages 87 of the guide units 80 that communicate with the air passages 45. The discharge air supplied to the respective air passages 87 is discharged from the discharge ports 83a of the guide members 83A and 83B included in the guide unit 80. When the motor 16a is driven to rotate the driving shaft 16, the suction belts 66 of the suction units 10A and 10E mounted on the support members 25A and 25E travel in the direction of the arrow A at a speed slightly lower than the convey speed of the sheet 6.
When delivery operation is performed in this state, the guide members 83A and 83B of each of the three guide units 80, which are arranged under the sheet 6 released from the gripper units 5 to drop at the convey terminal end of the delivery device 1, support and guide a sheet in the widthwise direction of the sheet. This prevents middle slack of the sheet 6, and the two ends of the sheet 6 will not disengage from the suction belts 66 of the suction units 10A and 10E, so that the convey speed of the sheet 6 can be decreased sufficiently. As a result, fluttering of the sheet 6 is prevented reliably, and misalignment of the edge of the sheet when stacked can be prevented, and the sheet can be prevented from coming into contact with the brackets of the suction wheels, so its printing surface will not be damaged. As the guide members 83A and 83B which guide the sheet 6 rotate at substantially the same speed as the convey speed of the sheet 6 in the same direction as the convey direction of the sheet 6, the guide members 83A and 83B will not damage the printing surface.
Air is discharged from the discharge ports 83a of the guide members 83A and 83B through the air passages 45 and 87 and the air blowing hollow bodies 82A and 82B toward the lower surface of the sheet 6 under conveyance to float the sheet 6. Thus, middle slack of the sheet 6 can be prevented reliably. The sheet 6 which is released from the gripper units 5 to drop at the convey terminal end of the delivery device 1 is drawn by suction at its trailing edge by the suction surfaces 66b of the suction units 10A to 10E to be in slidable contact with them. Thus, the traveling speed of the sheet 6 is decreased, so the sheet 6 is reliably stacked on the pallet 9 on the pile board 7.
As described above, the suction units 10B to 10D and guide units 80 can be selectively mounted on the support members 25B to 25D. No guide unit 80 need be provided in advance independently of the suction units, thus simplifying the structure. Both the mounting structures of the suction units 10B to 10D with respect to the support members 25B to 25D and the mounting structures of the guide units 80 with respect to the support members 25B to 25D employ the bolts 31. Thus, two types of mounting structures are not needed, so the structure can be simplified and the number of components can be decreased. The switching device 103 is provided which switches air supply from the air intake source 101/air exhaust source 102 to the suction unit 10/discharge unit 80. Thus, air can be supplied to the suction unit 10 and discharge unit 80 with the common hose 108, so the structure can be simplified and the number of components can be decreased.
The second embodiment of the present invention will be described with reference to
As shown in
In this arrangement, suction units 10B, 10C, and 10D other than the suction units 10A and 10E at the two ends are removed from the support members 25B, 25C, and 25D, respectively. Subsequently, suction air is supplied to the suction units 10A and 10E supported by the support members 25A and 25E, respectively, and a motor 16a drives the suction belts 66 of the suction units 10A and 10E to travel at a speed slightly lower than the convey speed of a sheet 6. In this state, when the sheet 6 is released from grippers 5 at the convey terminal end of a delivery device 1 to drop, the sheet 6 is guided in the sheet convey direction as its central portion is supported by the guide member 127 arranged below the sheet 6. This can prevent middle slack of the sheet 6.
According to this embodiment, as the two ends of the sheet 6 will not disengage from the suction belts 66 of the suction units 10A and 10E, the convey speed of the sheet 6 can decrease sufficiently. Thus, the sheet 6 will not flutter, so misalignment of the edge of the sheet when stacked can be prevented, and the sheet can be prevented from coming into contact with the brackets of the suction units, so its printing surface will not be damaged. As the guide member 127 which guides the sheet 6 rotates at substantially the same speed as the convey speed of the sheet 6 in the same direction as the convey direction of the sheet 6, the guide member 127 will not damage the printing surface. The guide member 127 can be moved and adjusted in directions of arrows C and D by loosening the bolt 132 and moving the holding block 130 in the longitudinal direction of the stay 14. Two or more guide members 127 can be provided when necessary.
In the first embodiment described above, air is discharged from the guide members 83A and 83B. If the sheet 6 need not be suspended from the guide members 83A and 83B, air discharge is unnecessary. The sheet suffices as far as it is a sheet-type object.
As has been described above, according to the present invention, since the guide member which guides at substantially the same speed as the convey speed of the sheet under conveyance is provided, middle slack of the sheet can be prevented without damaging the sheet. As air need not be blown to the sheet, the air blowing amount need not be adjusted.
The suction units and discharge units can be selectively mounted on the support members. Thus, no discharge units need be provided in advance independently of the suction units, so the structure can be simplified. Since the sheet is suspended from the guide member by air discharged from the discharge units, middle slack of the sheet can be prevented reliably.
As air can be supplied to the suction units and discharge units through common pipes, the structure can be simplified and the manufacturing cost can decrease.
Number | Date | Country | Kind |
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266585/2005 | Sep 2005 | JP | national |