The disclosure relates generally to Heating, Ventilation, and Air Conditioning (HVAC) systems for conditioning the air of an inside space of a building or other structure, and more particularly, to demand control ventilation systems.
Most modern buildings use some sort of an HVAC system to control the environment conditions inside of the building. Such HVAC systems can be configured to control a number of different environmental conditions including, for example, temperature, humidity, air quality and/or other environmental conditions, as desired. In many HVAC systems, air from the building's inside space is drawn into return ducts and provided back to the HVAC system, where the return air is conditioned and provided back to the inside space. To meet desired ventilation requirements, some HVAC systems include demand control ventilation systems (DCV). Such systems often include an exhaust port for exhausting at least some of the return air to the outside environment, and/or an intake port for bringing fresh air into the HVAC system. In some instances, a damper system is provided to control how much return air is exhausted and/or how much outside air is brought into the building. As such, and in many instances, the air supplied by the HVAC system to the inside space can be a mixture of fresh outside air and return air, depending on the conditions.
In some cases, the exhaust and/or intake port can be part of an economizer unit, which in some instances can help provide the demand control ventilation function. That is, in addition to providing a desired level of ventilation to the building, such an economizer may, under certain conditions, act as a first stage of cooling to help decrease energy usage of the HVAC system. In one example, an economizer may draw in cooler outside air to provide essentially “free” cooling during some cooling cycles. In some cases, air flow is drawn through the economizer/DCV system by a plenum or other fan or blower of the HVAC system.
The disclosure relates generally to Heating, Ventilation, and Air Conditioning (HVAC) systems for conditioning the air of an inside space of a building or other structure, and more particularly, to demand control ventilation systems that are capable of drawing outside air into an HVAC air stream. In some illustrative embodiments, the operation of a multiple or infinite speed fan may be considered in demand control ventilation operations.
In an illustrative but non-limiting example, the disclosure provides a method for operating a demand control ventilation system (DCV) with a multiple or variable speed fan. The DCV may include a controller that is configured to receive two or more ventilation settings (e.g. maximum required ventilation and minimum required ventilation). The DCV system may be calibrated at each of the two or more ventilation settings such that, during normal operation, the speed of the fan and/or one or more damper settings may be modulated by the controller to provide only a desired amount of ventilation, and in an energy efficient manner.
In a more particular example, a Demand Control Ventilation (DCV) system for a building may be provided that includes a multi-speed fan in fluid communication with an air inlet for drawing outside air into a building. A controller may be configured to control the speed of the multi-speed fan such that a desired flow of outside air is drawn through the air inlet and into the building, where the speed of the fan is dependent on the desired flow of outside air. In some instances, the controller may store a fan speed for each of two or more calibrated flows of outside air, and the controller may interpolate between the fan speeds for at least two of the calibrated flows of outside air to achieve the desired flow of outside air. The desired flow of outside air may be dependent on the occupancy or an expected occupancy of the building.
In another example, a Demand Control Ventilation (DCV) system for a building may be provided that includes a damper having a range of damper positions. The damper may control a flow of outside air into the building. A multi-speed fan may be provided in fluid communication with the damper for drawing outside air through the damper and into the building. A controller may be configured to control the position of the damper such that a desired flow of outside air is drawn through the damper and into the building, where the position of the damper may be dependent on both the desired flow of outside air and the speed of the multi-speed fan. In some cases, the controller may store a damper position and a fan speed for each of two or more calibrated flows of outside air, and during operation, the controller may interpolate between the damper positions and/or fan speeds for at least two of the calibrated flows to achieve the desired flow of outside air. Again, the desired flow of outside air may be dependent on the occupancy or an expected occupancy of the building.
The above summary is not intended to describe each disclosed embodiment or every implementation of the invention.
The following description should be read with reference to the drawings. The drawings, which are not necessarily to scale, depict selected illustrative embodiments and are not intended to limit the scope of the disclosure. The disclosure may be more completely understood in consideration of the following description of various illustrative embodiments in connection with the accompanying drawings, in which:
While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit aspects of the invention to the particular illustrative embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
As used in this specification and the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
The following detailed description should be read with reference to the drawings in which similar elements in different drawings are numbered the same. The description and the drawings, which are not necessarily to scale, depict illustrative embodiments and are not intended to limit the scope of the invention. The illustrative embodiments depicted are intended only as exemplary. Selected features of any illustrative embodiment may be incorporated into an additional embodiment unless clearly stated to the contrary.
As shown, the Demand control ventilation (DCV) system 130 may employ one or more dampers to control air flows within the various ducts of the DCV of the HVAC system 102. These dampers may include an exhaust damper 120 to regulate the fraction of the return air stream 112 that is exhausted 121 from the building 104, an intake damper 122 to regulate the flow of an incoming outside air stream 123 into the building 104, and/or a return damper 124 to regulate the flow of the retained return air stream 125 to mix with the incoming outside air stream 123. In some cases, the dampers 120, 122, and/or 124 may be mechanically coupled together to open and close in a coordinated manner, but this is not required. For example, in some illustrative embodiments, dampers 120 and 122 may open and close together or in sequence, and damper 124 may open and close in an opposite manner to dampers 120 and 122. In some instances, when damper 122 is opened to allow more of the outside air stream 123 into the building 104, damper 120 may also open to allow a similar amount of the return air stream 112 to be exhausted 121 from the building 104. The return air damper 124 may close as the dampers 120 and 122 open. This arrangement may help balance the pressure inside the HVAC system 102 and building 104. In some illustrative embodiments, more or fewer of the dampers 120, 122, and 124 may be employed, but the teachings of this disclosure may be applied advantageously to any suitable HVAC system.
In some embodiments, the Demand control ventilation (DCV) system 130, including the dampers 120, 122, 124 and associated duct work, may be included in an economizer unit. Under some conditions, such an economizer unit may be used to provide a first stage of free cooling by mixing cooler incoming outside air 123 with the sometimes warmer retained return air 125 to provide a cooler mixed air stream 132 to the cooling coils of the HVAC unit 106. Note that in the present disclosure, “return air” may refer to the return air stream 112, before it has been (possibly) divided into an exhaust air stream 121 and a retained return air stream 125, and in other cases, “return air” or “return air stream” may refer to the retained return air stream, regardless of whether the retained return air stream includes the entire return air stream 112 or only a fraction thereof. It generally will be clear from context what “return air” refers to, and in the case of referring to the contribution of inside air to the mixed air stream 132, it generally is to be understood that the retained return air stream 125, which originates from the return air stream 112, may be referred to as “return air.”
In some instances, the HVAC system 102 may include a heat exchanger generally shown at 134 to transfer heat energy between the incoming outside air stream 123 and the exhausted air stream 121, which may be useful under some operating conditions.
Decisions for when and how to use the DCV/economizer 130 may depend on strategies that consider current and/or past conditions of outside air and/or indoor air. In some instances, the HVAC system 102 of
The HVAC system of
A controller, such as controller 142, may be provided to control the HVAC system 102. Controller 142 may be any suitable controller. Controller 142 may be a controller for the entire HVAC system 102, or any appropriate subset or subsets of the HVAC system 102 such as the DCV system 130. Physically, it may be a stand-alone unit or units, or it may be integrated with hardware, such as with DCV 130. Controller 142 may be configured to receive information from any suitable source, such as the inside 138, return 140, mixed 144 and/or outside 136 sensors, and it may be configured to issue commands to any appropriate component of the HVAC system 102, such as dampers 120, 122, 124, fan 119, HVAC unit 106, etc. It is contemplated that controller 142 may be configured and programmed in any suitable manner.
Control module 212 of the illustrative Controller 210 may be configured to help control the comfort level (i.e. heating, cooling, ventilation, and/or air quality, etc.) of at least a portion of the building or structure 104 by controlling one or more dampers 120, 122, 124 and/or activating one or more HVAC components 106, as in
Memory 222 may be used to store any desired information, such as the aforementioned HVAC schedules, temperature setpoints, humidity setpoints, trend logs, timers, fan speeds, damper positions, environmental settings, and any other settings and/or information as desired. Control module 212 may store information within memory 222 and may subsequently retrieve the stored information. Memory 222 may include any suitable type of memory, such as, for example, random-access memory (RAM), read-only member (ROM), electrically erasable programmable read-only memory (EEPROM), Flash memory, or any other suitable memory, as desired. In some instances, memory 222 may store one or more control programs for execution by the processor 220.
Wireless interface 214 of the Controller 210 may be configured to wirelessly communicate (i.e. transmit and/or receive signals) with a wireless interface of one or more HVAC controllers (and/or HVAC components 106). For example, wireless interface 214 may be configured to communicate with a wireless interface of an HVAC controller and send and/or receive signals that corresponding to, for example, a temperature sensed by temperature sensor, a humidity sensed by the humidity sensor, heat and/or cool set points, fan settings including fan speeds, ventilation settings, indoor and/or outdoor air temperatures, equipment status, scheduling, trend logs, and/or any other suitable information and/or data. It is contemplated that the wireless interface 214 may include, for example, a radio frequency (RF) wireless interface, an infrared wireless interface, a microwave wireless interface, an optical interface, and/or any other suitable wireless interface, as desired. While a wireless interface 214 is shown in
The optional user interface 216 may be any suitable interface that is configured to display and/or solicit information as well as permit a user to enter data and/or other settings, as desired. In some cases, user interface 216 may allow a user or technician to program and/or modify one or more control parameters of Controller 210, such as programming a set point, a time, an equipment status and/or parameter, as desired. In some instances, the user interface 216 may include a touch screen, a liquid crystal display (LCD) panel and keypad, a dot matrix display, a computer, buttons and/or any other suitable interface, as desired. In one example, at least some of the parameters and/or settings may be transmitted to the Controller 210 via wireless interface 214.
In some embodiments, the HVAC system 102, such as illustrated in
In one illustrative embodiment, and prior to operating controller 210, the system may be commissioned based on a minimum and a maximum ventilation rate by, for example, changing the damper positions between minimum and maximum openings and/or changing a fan speed (e.g. of fan 119) between a low and a high setting. As used herein, commissioning may refer to, among other things, a calibration of the system during initial installation of the system, or a re-calibration of the system during a subsequent system checkout (e.g. to ensure proper functioning after the initial calibration).
The calibration/commissioning process may include calibrating minimum and maximum damper position settings based on desired minimum and maximum ventilation rates. These damper settings are sometimes called out in the HVAC system design documents for the building supplied by an engineering firm that designed the system, and may be expressed as a percentage of ventilation. To program the system's minimum and maximum ventilation rates, temporary calibration sensors may be placed at the outside air intake 108, the return air duct 112 and/or at the mixed air duct 132, if permanent system sensors are not available. In one example, temperature may be used to measure ventilation rate. In some cases, a minimum differential of 10 degrees Fahrenheit is required between the return air temperature and the outdoor air temperature to conduct the calibration. Once this condition is met, and the following readings may be collected, and the readings may be used as inputs to Equation 1 below:
(OAT−RAT)×% Ventilation+RAT=MAT {Equation 1}
where OAT=Outside air temperature, RAT=Return air temperature, and MAT=Mixed air temperature. During the calibration, the outdoor and/or return air dampers may be repositioned until the correct ventilation percentage (% Ventilation) is achieved for each minimum and maximum ventilation settings. The controller 210 may then be programmed to interpolate an intermediate ventilation rate, depending on actual, sensed or scheduled occupancy, by modulating between these two calibrated damper positions. This calibration may be performed with a single speed for fan 119 of the HVAC system 102.
In some cases, the fan 119 of an HVAC system 102 may be a multi-speed fan that has a maximum speed and a minimum speed, sometimes with a number of or infinite speeds therebetween. In some instances, the Controller 210 may be calibrated over multiple fan speeds in addition to or in place of minimum and maximum damper positions. When so provided, the use of a multi-speed fan 119 may allow the DCV system 130 to match fan speed and/or damper position to specific real or near real time ventilation demands. In some cases, the controller 210 may be commissioned at both a maximum fan speed and a minimum fan speed, for both a code mandated ventilation rate required for the building 104 during maximum occupancy (hereinafter Vbz) and for a code mandated minimum ventilation rate required for building material out-gassing (hereinafter Va).
In some instances, the controller 210 may include a fan speed input, user settings for Vbz at a minimum fan speed, Vbz at a maximum fan speed, Va at a minimum fan speed, and Va at a maximum fan speed, and corresponding outputs, thus allowing a user to provide a number of calibration points. A multi-speed fan 119 may be connected to a fan speed output of the controller 210, allowing the speed of the fan 119 to be controlled based on measured or expected ventilation demand. For example, in some instances, the controller 210 may be configured to interpolate or extrapolate from the calibration points such that the fan may operate at speeds other than the minimum and maximum fan speed, and in some cases, with dampers (if provided) between minimum and maximum openings. When so provided, the DCV system 130 may control the ventilation rates over a range of fan speeds and/or damper positions to help meet building code requirements while reducing energy demands of the fan 119.
It is contemplated that in some instances, the demand control ranges 402, 408, 414 may overlap one another as shown. For example, the maximum speed control range 408 may, at least partially, overlap the demand control range 402 of the minimum fan speed and/or the demand control range 414 of the medium fan speed. In some embodiments, when the control ranges overlap 402, 408, 414, it may be desirable to operate the fan 119 at a lower speed while still providing the same amount of ventilation. As can be further seen in
Those skilled in the art will recognize that the present invention may be manifested in a variety of forms other than the specific embodiments described and contemplated herein. Accordingly, departure in form and detail may be made without departing from the scope and spirit of the present invention as described in the appended claims.
Number | Name | Date | Kind |
---|---|---|---|
3979922 | Shavit | Sep 1976 | A |
4182180 | Mott | Jan 1980 | A |
4267967 | Beck et al. | May 1981 | A |
4347712 | Benton et al. | Sep 1982 | A |
4379484 | Lom et al. | Apr 1983 | A |
4389853 | Hile | Jun 1983 | A |
4423364 | Kompelien et al. | Dec 1983 | A |
4495986 | Clark et al. | Jan 1985 | A |
4570448 | Smith | Feb 1986 | A |
4580620 | Fukumoto et al. | Apr 1986 | A |
4605160 | Day | Aug 1986 | A |
5276630 | Baldwin et al. | Jan 1994 | A |
5292280 | Janu et al. | Mar 1994 | A |
5719408 | Yamamoto et al. | Feb 1998 | A |
5762420 | Mills | Jun 1998 | A |
5791408 | Seem | Aug 1998 | A |
5801940 | Russ et al. | Sep 1998 | A |
6006142 | Seem et al. | Dec 1999 | A |
6161764 | Jatnicks | Dec 2000 | A |
6223544 | Seem | May 2001 | B1 |
6249100 | Lange | Jun 2001 | B1 |
6415617 | Seem | Jul 2002 | B1 |
6609967 | Sharp et al. | Aug 2003 | B2 |
6778945 | Chassin et al. | Aug 2004 | B2 |
6826920 | Wacker | Dec 2004 | B2 |
6988671 | DeLuca | Jan 2006 | B2 |
7398821 | Rainer et al. | Jul 2008 | B2 |
7434413 | Wruck | Oct 2008 | B2 |
7758407 | Ahmed | Jul 2010 | B2 |
20020124992 | Rainer et al. | Sep 2002 | A1 |
20060107670 | Thomle et al. | May 2006 | A1 |
20060117769 | Helt et al. | Jun 2006 | A1 |
20060130502 | Wruck et al. | Jun 2006 | A1 |
20070037507 | Liu | Feb 2007 | A1 |
20070084938 | Liu | Apr 2007 | A1 |
20070289322 | Mathews | Dec 2007 | A1 |
20080076346 | Ahmed | Mar 2008 | A1 |
20090210096 | Stack et al. | Aug 2009 | A1 |
20100057258 | Clanin | Mar 2010 | A1 |
20110046790 | Miller et al. | Feb 2011 | A1 |
Number | Date | Country |
---|---|---|
9014556 | Nov 1990 | WO |
2009061293 | May 2009 | WO |
Entry |
---|
California Energy Commission, “2008 Building Energy Efficient Standards for Residential and Nonresidential Buildings,” 176 pages, Dec. 2008. |
California Energy Commission, “Reference Appendices for the 2008 Building Energy Efficient Standards for Residential and Nonresidential Buildings,” 363 pages, Dec. 2008, revised Jun. 2009. |
http://content.honeywell.com/building/components/pr/econstudy.asp., “Honeywell Hvac—Economizer Study,” 3 pages, printed Oct. 21, 2004. |
Honeywell, Fresh Air ECONOMIZER™ Systems, 2 pages, 1999. |
Honeywell, “W7212, W7213, W7214 Economizer Logic Modules for Ventilation Control,” Product Data, 16 pages, 2004. |
Honeywell, “W7212, W7213, W7214 Economizer Logic Modules for Ventilation Control,” Product Data, 24 pages, revised Mar. 2010. |
Kingrey et al., “Checking Economizer Operation,” Washington State University Extension Energy Program, 3 pages, Feb. 6, 2009. |
New Buildings Institute, “Commercial Rooftop HVAC Energy Savings Research Program, Draft(A) Final Project Report,” 99 pages, Mar. 25, 2009. |
PurpleSwift, “DC6 AHU Economizer Unit,” 2 pages, downloaded Jul. 1, 2010. |
Rooftop Systems, Inc., “Economizer Catalog, Version 1.1,” 20 pages, downloaded Jul. 1, 2010. |
Taylor, “Comparing Economizer Relief Systems,” ASHRAE Journal, pp. 33-42, Sep. 2000. |
http://www.automatedbuildings.com/releases/mar09/090312111454honeywell.htm, “Honeywell Introduces Economizer Savings Tool and Selectable Dry Bulb Temperature Sensor to Reduce Energy Consumption,” 2 pages, Mar. 2009. |
http://www.pexsupply.com/Honeywell-W7210A1001-Series-72-Economizer-TwoSPDT . . . , “Series-72-Economizer-TwoSPDT One 2-10VDC,” SKU: W7210A1001, 2 pages, printed Sep. 7, 2010. |
U.S. Appl. No. 12/890,380, filed Sep. 24, 2010. |
U.S. Appl. No. 12/890,396, filed Sep. 24, 2010. |
Honeywell, “Product Information Sheet,” pp. 134-135, prior to Sep. 24, 2010. |
Honeywell, “W6210A,D and W7210A,D Solid State Economizer Logic Module,” Product Data, 24 pages, prior to Sep. 24, 2010. |
Carrier Corporation, “Getting More for Less, How Demand Controlled Ventilation Increases Air Quality and Reduces Costs,” 7 pages, Dec. 1998. |
U.S. Appl. No. 12/764,446, filed Apr. 21, 2010. |
U.S. Appl. No. 12/764,415, filed Apr. 21, 2010. |
U.S. Appl. No. 12/686,225, filed Jan. 12, 2010. |
U.S. Appl. No. 12/828,889, filed Jul. 1, 2010. |
U.S. Appl. No. 12/764,431, filed Apr. 21, 2010. |
FEMP, “Demand-Controlled Ventilation Using CO2 Sensors,” Federal Technology Alert, A New Technology Demonstration Publication, 28 pages, Mar. 2004. |
Honeywell, “Building Control Systems, Use of Demand Control Ventilation in Your HVAC System,” 1 page, Nov. 2005. |
Number | Date | Country | |
---|---|---|---|
20110264274 A1 | Oct 2011 | US |