Demand ventilation module

Information

  • Patent Grant
  • 6514138
  • Patent Number
    6,514,138
  • Date Filed
    Tuesday, January 9, 2001
    24 years ago
  • Date Issued
    Tuesday, February 4, 2003
    22 years ago
  • Inventors
  • Examiners
    • Lu; Jiping
    Agents
    • Schmeiser, Olsen & Watts
Abstract
A demand ventilation module is provided for use with HVAC systems in order to ventilate inside space of a structure through an air pressure differential between return air and outside air. The demand ventilation module includes an integrated damper. The demand ventilation module can further include and an air restrictor plate that defines an air-restricting opening and an electronic control device capable of marking, setting, and/or storing air condition set-points for ventilation activation, and configured to facilitate ventilation control, economizer operation, and HVAC unit operation. The electronic control device is electrically connected to and controls the activation of an actuator in conjunction with inside and outside sensors that measure air conditions. The electronic control device can cause the actuator to automatically shift the damper in direct proportion to actual real-time air condition demands.
Description




BACKGROUND OF THE INVENTION




1. Technical Field




This invention relates to heating, ventilation, and air conditioning (HVAC) systems. More specifically, the invention relates to a demand ventilation module.




2. Background Art




In an effort to provide maximum energy savings, many buildings are designed to be as airtight as possible. This is generally accomplished by limiting the amount of outside air infiltration. However, it has since been discovered that this tight building construction contributes significantly to the excessive build up of indoor air contaminants from various sources. These contaminants affect the health of building occupants resulting in what has become known as Sick Building Syndrome (SBS).




Various scientific studies concluded that buildings should be ventilated with a specific amount of outside air, based on occupancy and potential pollutant levels in the space, in order to allow the concentrations of indoor air pollutants to be reduced to acceptable levels. To this end, the American Society of Heating Refrigeration and Air Conditioning Engineers (ASHRAE) has established outdoor air standards that are usually adopted by most building codes and design engineers. Specifically, ASHRAE recommends ventilating buildings with different volumes of outside air based on a number of factors including potential pollutant levels and duration of occupant exposure encountered in specific applications.




To facilitate proper ventilation, previous strategies and products have been provided. A fixed air strategy has been provided to allow a fixed amount of outside air to infiltrate the building at all times through the HVAC system. This solution, however, results in excessive waste of energy when the room is not occupied and often overloads the HVAC system's capacity to regulate thermal comfort. In addition, the HVAC blower must run continuously to provide continuous ventilation. Furthermore, conventional room thermostats have only two fan options: “auto” and “on”. Both options are selected manually via a switch on the thermostat. When in the “auto” position, the fan cycles on and off with the heating or cooling demand. This means the HVAC fan and associated ventilation stop when the heating or cooling demand is satisfied. But when the fan selector is “on”, then the room is constantly ventilated, even when unoccupied. Thus, the fixed air strategy wastes energy and adds more heating or cooling load to the HVAC system.




One present control strategy regulates the amount of outside air infiltration based on “projected” occupancy. The concept of this strategy is to reduce unnecessary ventilation by estimating when the room is either not full or unoccupied. This control strategy requires someone to “project” or estimate expected occupancy levels and physically manipulate the control set point. This strategy often results in over-ventilating or under-ventilating the space when estimates are inaccurate.




Energy Recovery Ventilators have also been designed to force outgoing room air and incoming outside air to pass through an air-to-air heat exchanger before entering the air conditioning system. The idea of these products is to transfer heat from one air source (the room) to another (outside air) in order to reduce load on the HVAC system. These products operate constantly, whether the room is occupied or not, adding load to the system (over-ventilating) at times when the space is not fully occupied or unoccupied altogether. Additionally, there is no provision to control the HVAC fan operation.




A preferred strategy is known as “demand ventilation”. This concept involves regulating ventilation dampers to provide the minimum required amount of outside air based on actual demand.




SUMMARY OF THE INVENTION




Accordingly, what is needed is a ventilation apparatus that overcomes the drawbacks of previous ventilation strategies and products, such as energy waste, increased heating or cooling load, increased maintenance and electrical consumption, noise, and the lack of HVAC operation control, through a demand ventilation module that regulates ventilation in direct proportion to actual occupancy of an inside space automatically. The invention solves these ventilation problems of previous strategies and products through a retrofit demand ventilation module for use with HVAC systems to facilitate compliance with ventilation requirements for acceptable indoor air quality. The demand ventilation module is an apparatus adaptable to be coupled to any location on a return portion of the HVAC system and capable of drawing and regulating outside air into the HVAC system and into the inside space of a structure by way of an air pressure differential between return air and the outside air. The demand ventilation module preferably includes a damper to regulate outside air infiltration into the HVAC system and into the inside space by way of the air pressure differential between the return air and the outside air. The damper is preferably integrated into an inner chamber of a self-contained housing. The housing includes an air outlet and an outside air inlet. The housing is easily adaptable to be coupled to any location on the return portion of the HVAC system.




The demand ventilation module preferably further integrates an air restrictor plate in conjunction with the damper that defines an air-restricting opening for more accurate control of the damper under low air velocity conditions. The demand ventilation module also preferably further integrates an electronic control device configured to facilitate ventilation control, economizer operation, and HVAC unit operation. The electronic control device is capable of setting and storing pre-set minimum absolute air condition differential parameters (air condition set-points) for ventilation activation. The electronic control device is electrically connected to and controls the activation of an actuator in conjunction with inside and outside sensors that measure air conditions. Upon receiving and comparing signals from the sensors to an air condition set-point, the electronic control device can cause the actuator to automatically shift the damper to any position in the damper stroke range in direct proportion to actual real-time air condition demands (e.g., occupancy levels of the inside space as evidenced by CO


2


levels).




Once installed, demand ventilation modules can also be electronically networked together into a system. This gives an operator the ability to fully control and monitor multiple HVAC units on multiple buildings at multiple sites via interfacing with the demand ventilation modules.




Thus, an advantage of this invention is that it is a universal module with adjustable damper positioning in order to accommodate various ventilation requirements subject to specific applications. Therefore, the invention is capable of retrofitting existing HVAC units and a wide variety of HVAC applications that have no or inadequate provisions for automated fresh air intake.




Another advantage of this invention is that it provides HVAC equipment with a state-of-the art computerized controls package capable of controlling, monitoring and trend logging virtually all aspects of HVAC operation, thereby providing maximum energy savings. Accordingly, the invention can provide continuous HVAC fan operation during occupied hours for continuous ventilation, while cycling the HVAC fan during unoccupied hours to save energy. The invention can also provide limitation of room temperature set-points to reduce abuse of energy and equipment, provide automatic setback temperature set-points during unoccupied hours for energy conservation, provide holiday and weekend scheduling in order to setback room temperatures or turn HVAC equipment off during unoccupied days, and provide alarms notifying building operators of conditions outside desired parameters.




Yet another advantage of this invention is that it can economize and provide “free” cooling when outdoor air enthalpy, or heat content, is low enough to supplement mechanical cooling by the HVAC system.




Because the invention is completely self-contained with integral control components, it provides a simple and low cost installation, and simple and reliable quiet operation with a minimum of moving parts, thereby virtually eliminating mechanical maintenance and resulting in drastically reducing first cost and energy consumption.




The foregoing and other features and advantages of the invention will be apparent from the following more particular description of the preferred embodiment of the invention, as illustrated in the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The preferred embodiment of the present invention will hereinafter be described in conjunction with the appended drawings, where like designations denote like elements, and:





FIG. 1

is a three dimensional perspective view of the preferred demand ventilation module of the invention.





FIG. 2

is a front view of the preferred demand ventilation module depicted in FIG.


1


.





FIG. 3

is a partially broken away cross sectional side view depicting airflow through the inner chamber of the preferred demand ventilation module depicted in FIG.


1


.





FIG. 4

is a side view of the preferred demand ventilation module depicted in

FIG. 1

, wherein the control cabinet cover is removed and the underlying control cabinet is exposed.





FIG. 5

is a three dimensional perspective view of the integrated damper assembly of the preferred demand ventilation module depicted in

FIG. 1. p



FIG. 6

is a three dimensional perspective view of a typical installation of the preferred demand ventilation module depicted in FIG.


1


. in an outside HVAC application.





FIG. 7

is a side view of a typical installation of the preferred demand ventilation module depicted in FIG.


1


. in an inside HVAC application.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIGS. 1-7

generally, a demand ventilation module


2


is an apparatus adaptable to be coupled to any location on a return portion of HVAC system


100


and capable of drawing and regulating outside air into HVAC system


100


and into inside space of a structure by way of an air pressure differential between return air and the outside air in direct proportion to actual real-time air condition demand. Demand ventilation module


2


preferably includes a damper


62


for regulating outside air infiltration into HVAC system


100


and into the inside space by way of an air pressure differential between the return air and the outside air. Damper


62


that can be any configuration, such as conical, circular, elliptical, or triangular, any size, or the like, also depending on the ventilation application or configuration of the module. Damper


62


also could include multiple dampers.




Referring specifically to

FIG. 5

, demand ventilation module


2


preferably further includes an integrated damper assembly


60


that can include a damper seal


68


, a damper shaft


70


, damper shaft bushings


72


, and damper shaft clamps


74


. Damper seal


68


is along an outside perimeter of damper


62


and improves controllability of air flow through first stage


16


and second stage


18


of damper stroke range


14


. Damper


62


is coupled to damper shaft


70


by damper shaft clamps


74


, but could be coupled by welds, screws, or any other suitable mechanism. Damper shaft


70


is supported by damper shaft bushings


72


as hereinafter described. Integrated damper assembly


60


could include multiple assemblies depending on the ventilation application, and can be any configuration also depending on the ventilation application or configuration of the module.




Demand ventilation module


2


preferably can further include at least one air restrictor plate


64


, as depicted in

FIGS. 1

,


2


,


3


, and


5


. Preferred air restrictor plate


64


is formed along a first stage


16


of a damper stroke range


14


to mate with damper


62


as damper


62


rotates on its axis. Air restrictor plate


64


also defines an air-restricting opening


66


along the first stage


16


of the damper stroke range


14


. Air restrictor plate


64


can be any configuration, size, or the like, including multiple air restricting plates, and define any opening configuration, size, or the like suitable for restricting air flow and controlling damper


62


under low air velocity conditions.




As specifically depicted in

FIGS. 1 and 3

, damper


62


can smoothly shift to any number of positions along damper stroke range


14


. At minimum air flow position


20


, air is completely restricted by damper


62


and restrictor plate


64


. At position


21


, a portion of air-restricting opening


66


is exposed, thereby allowing air flow


13


for example to pass up through opening


66


. At maximum air flow position


22


, damper


62


is fully open and air flows


15


can pass through demand ventilation module


2


freely. Therefore, the more damper


62


opens along damper stroke range


14


and shifts out of stage


16


, wherein air restrictor plate


64


is located, the higher the volume of outside air passes through outlet


26


of demand ventilation module


2


and into HVAC system


100


.




Thus, demand ventilation module


2


with preferred air restrictor plate


64


can act as a two-stage damper assembly whereby first stage


16


restricts the airflow to achieve better control under low velocity conditions and second stage


18


allows the air to bypass restrictor plate


64


when maximum velocity is desired. Specifically, air-restricting opening


66


controls outside air flow and requires damper


62


to move further to allow the same volume of air to pass through module


2


than would otherwise be necessary. This longer stroke results in more accurate control of damper


62


under low air velocity conditions, and gives demand ventilation module


2


airflow characteristics of a smaller damper assembly when ventilating, thereby keeping the flow curve much more non-linear throughout its range. For example, air flow curves of demand ventilation module


2


, when return air negative static pressure is between the range of approximately −0.2″ to −0.6″ negative pressure, provide a “flattened” curve in the 0-450 cfm range as damper


62


rotates on its axis along at least one air restrictor plate


64


. This non-linear flow curve provided by demand ventilation module


2


provides better controllability when controlling very low volumes of air during ventilation operation and higher volumes of air during economizing operation.




Referring generally to

FIGS. 1-7

again, demand ventilation module


2


also preferably includes a housing


10


that defines an inner chamber


12


wherein damper assembly


60


is located. If included, damper seal


68


preferably seals against inner chamber. Demand ventilation module


2


's universal retrofitting capability can compensate for the countless variances in building designs, HVAC system designs, and the like. Housing


10


is easily adaptable to be coupled to any location on a return portion of HVAC system


100


. Thus, housing


10


is adaptable to be coupled to a return portion of HVAC unit


102


or a return duct


110


of HVAC system


100


for an outside application as depicted in FIG.


6


and hereinafter described, as well as adaptable to be coupled to a return portion of inside air handler


106


, an outside air duct


112


, or a return duct


110


of HVAC system


100


for an indoor application as depicted in FIG.


7


and hereinafter described. Housing


10


can be any size or the like depending on the ventilation application, size of damper assembly


60


, or the like. Housing


10


includes an air outlet


26


and at least one outside air inlet. Preferably, at least one outside air filter is used in conjunction with the at least one outside air inlet. More preferably, housing


10


further includes a front wall


24


, a rear wall


28


, a right wall


38


, a left wall


40


, a top wall


46


, and a bottom wall


48


. Thus, housing


10


can lend itself to being cuboidal in configuration. However, housing


10


can be any three-dimensional configuration, such as rectangular cuboidal, tubular, and the like.




Preferred front wall


24


is adaptable to be coupled to the return portion of HVAC unit


102


or return duct


110


of HVAC system


100


as depicted in FIG.


6


and hereinafter described. Alternatively, front wall


24


is also adaptable to be coupled to the return portion of inside air handler


106


, outside air duct


112


, or return duct


110


of HVAC system


100


for an indoor application as well as depicted in FIG.


7


and hereinafter described. Air outlet


26


is preferably located through front wall


24


. Nevertheless, outlet


26


can be located at any suitable place on housing


10


and can be any size, configuration, or the like suitable for allowing air to exit module


2


and enter HVAC system


100


. Coupled to front wall


24


and/or air outlet


26


can be preferred restrictor plate


64


. Restrictor plate


64


protrudes from front wall


24


into inner chamber


12


along first stage


16


of damper stroke range


14


.




Preferred rear wall


28


preferably includes a vertical outside air inlet


30


in conjunction with a vertical outside air filter


32


. Air inlet


30


is preferably located through rear wall


28


. Vertical filter


32


is preferably positioned inside of vertical guide track


34


, which encompass the interior perimeter of rear wall


28


. Notwithstanding, inlet


28


and corresponding filter


32


can be located at any suitable place on housing


10


and can be any size, configuration, or the like suitable for regulating air entering module


2


. An inlet hood


36


coupled to rear wall


28


is further preferably provided if housing


10


is to be coupled to the return portion of HVAC unit


102


or return duct


110


of HVAC system


100


for an outside application as depicted in FIG.


6


. Inlet hood


36


protrudes out from rear wall


28


. Inlet hood


36


is suitable for sheltering an air inlet and can be any size, configuration, or the like, can be louvered, and can be located at any suitable place on housing


10


. Alternatively, if housing


10


is to be coupled to the return portion of inside air handler


106


, outside air duct


112


, or return duct


110


of HVAC system


100


for an indoor application as depicted in

FIG. 7

, then inlet hood


36


is replaced by a duct collar


120


in order to couple rear wall


28


to outside air duct


112


. Collar


120


can be any size, configuration, such as rectangular or round, or the like depending on demand ventilation module


2


and outside air ducting


112


. Furthermore, vertical filter


32


and vertical guide track


34


may or may not be necessary depending on whether or not outside air filtration was incorporated into existing building design. If module


2


is located in-line with outside air duct


112


, front wall


24


and air outlet


26


are coupled to a downstream side of outside air duct


112


instead of to the return portion of air handler


106


or return air duct


110


.




Preferred right and left walls


38


and


40


respectively are preferably suitable to support damper assembly


60


. Right wall


38


preferably includes bushing


72


therethrough at a suitable location in relation to damper assembly


60


adaptable to receive an end of damper shaft


70


. Left wall


40


also preferably includes bushing


72


therethrough at a suitable location in relation to damper assembly


60


adaptable to receive an end of damper shaft


70


. Bushings


72


in walls


38


and


40


are adaptable to receive and retain the ends of damper shaft


72


. The respective ends of damper shaft


70


can extend through bushings


72


, and preferably, one end of damper shaft


70


protrudes beyond bushing


72


and is coupled to an actuator motor


80


as hereinafter described. If included, damper seal


68


preferably seals against right wall


38


, left wall


40


, top wall


46


, and restrictor plate


64


to improve controllability of air flow through first stage


16


and a second stage


18


of damper stroke range


14


. Notwithstanding, damper assembly


60


can be located at any suitable place on housing


10


in like fashion.




Preferred bottom wall


48


preferably includes a horizontal outside air inlet


54


in conjunction with a horizontal outside air filter


50


. Air inlet


54


is preferably located through bottom wall


48


. Horizontal filter


50


is preferably positioned inside of horizontal guide track


52


, which encompass the interior perimeter of bottom wall


48


. Notwithstanding, inlet


54


and corresponding filter


50


can be located at any suitable place on housing


10


and can be any size, configuration, or the like suitable for regulating air entering module


2


. If housing


10


is to be coupled to the return portion of inside air handler


106


, outside air duct


112


, or return air duct


110


of HVAC system


100


for an indoor application as depicted in

FIG. 7

, then inlet


54


, filter


50


, and guide track


52


are eliminated from demand ventilation module


2


.




Referring to

FIGS. 2

,


4


, and


6


, demand ventilation module


2


also preferably includes an actuator


80


, at least one outside air sensor


84


, at least one inside air sensor


86


, and an electronic control device


82


. Preferably, actuator


80


, at least one outside air sensor


84


, and electronic control device


82


are self-contained and integrated into previously described housing


10


. A control cabinet cover


44


and a corresponding underlying control cabinet


42


can be located at any location in or on housing


10


. Control cabinet


42


and cover


44


preferably form a portion of either right wall


38


or the left wall


40


, but could form a portion of any suitable place on housing


10


and can be any size, configuration, or the like. As depicted in

FIGS. 2 and 4

, control cabinet


42


preferably houses electronic control device


82


, actuator


80


, and at least one outside air sensor


84


. Actuator


80


is mounted in a suitable location in relation to damper assembly


60


. Preferably, the end of damper shaft


70


that extends beyond bushing


72


is coupled to actuator motor


80


. At least one outside air sensor


84


is preferably mounted through cabinet


42


so as to protrude into inner chamber


12


and to be near either inlet


30


or inlet


54


, thereby capable of sensing outside air conditions. Notwithstanding, the layout of electronic control device


82


, actuator


80


, and at least one outside air sensor


84


within cabinet


42


could change based on dimensions of the individual controls selected, orientation of damper assembly


60


, and the like without effecting function.




Actuator


80


can be any modulating device that responds to variable input signals in order to facilitate a mechanical motion. For example, actuator


80


could be two-position, tri-state, floating or proportional depending upon the application. Preferably, actuator


80


is a Belimo #LM24-SR US. Actuator


80


automatically shifts damper


62


, upon receiving an appropriate stimulus, to any position in damper stroke range


14


between minimum airflow position


20


and maximum airflow position


22


and in direct proportion to actual real-time air condition demand.




At least one outside air sensor


84


is capable of measuring outside air conditions and for transmitting respective stimulus dependent thereon. At least one inside air sensor


86


is capable of measuring inside air conditions and for transmitting respective stimulus dependent thereon. Inside air sensor


86


can be field wired and mounted inside return air duct


110


, in the inside space itself, or any other suitable location where inside space air conditions can be accurately sensed. For example, inside air sensor


86


can be located inside control cabinet


42


if equipped with remote sensing probe(s) routed to the appropriate location(s) where inside space air conditions can be accurately sensed. At least one inside air sensor


86


can also include a dual contaminant and temperature sensor. The contaminant sensor element of the dual inside sensor is preferably a CO


2


sensor, CO


2


levels being indicative of occupancy of the inside space. Alternatively, as depicted in

FIG. 6

, in addition to inside air sensor


86


a distinct contaminant sensor


88


can also be provided. Inside and outside air conditions capable of being measured by at least one outside air sensor


84


and at least one inside air sensor


86


and utilized by demand ventilation module


2


include for example, but are not limited to: temperature; humidity; relative humidity; enthalpy; moisture content; contaminants, such as carbon dioxide (CO


2


), carbon monoxide, volatile organic compounds, smoke or dust particulates, and other organic and inorganic gases; or any combination thereof.




Electronic control device


82


can be any electronic circuit board with binary and/or analog inputs and binary and/or analog outputs, and capable of receiving input information and controlling output variables. Electronic control device


82


preferably is a computer having universal software programming for setting and storing pre-set minimum absolute air condition differential parameters (air condition set-points) for ventilation activation, and for controlling all other demand ventilation module


2


functions and HVAC system


100


control functions, such as at least HVAC fan


104


control function. More preferably, electronic control device


82


is a direct digital control (DDC) microprocessor, such as the Wattmaster TUC


5


Rplus for example. Electronic control device


82


is electrically connected to actuator


80


for controlling the activation thereof. Electronic control device


82


is also electrically connected to both outside sensor


84


and inside sensor


86


for controlling the activation thereof and receiving stimulus therefrom.




Preferably, electronic control device


82


uses a single sensor differential method for ventilation activation. Electronic control device


82


preferably controls a pre-purge cycle of the inside space and is pre-programmed with pre-purge time start and duration intervals in proportion to inside space volume. Just prior to the end of the pre-purge cycle, the air condition set-point is “set”. Thus, electronic control device


82


can activate HVAC fan


104


and actuator


80


to cause the transport of outside air into the inside space, thereby allowing the inside air conditions to be equilibrated with the outside air conditions. Just prior to the end of the pre-purge cycle (when inside space and outside air conditions are at equilibrium), electronic control device


82


can cause at least one inside sensor


86


to sense the inside equilibrated air conditions and to transmit to electronic control device


82


air condition stimulus dependent thereon, wherein electronic control device


82


sets and stores the at least one air condition set-point for ventilation activation. Then, after the end of the pre-purge cycle, electronic control device


82


can cause at least one inside sensor


86


to sense the inside air conditions and to transmit to electronic control device


82


respective air condition stimulus dependent thereon. Upon receiving the stimulus, electronic control device


82


can compare the at least one air condition set-point for ventilation activation to an applicable sensed inside air condition. If the sensed inside air condition is greater than the at least one air condition set-point, electronic control device


82


activates actuator


80


to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the at least one air condition set-point.




As an example of the single sensor differential method for real-time air condition demand ventilation and/or economizing operation, electronic control device


82


can activate HVAC fan


104


and actuator


80


to cause the transport of outside air into the inside space, thereby allowing the inside air conditions to be equilibrated with the outside air conditions. Just prior to the end of the pre-purge cycle, electronic control device


82


can cause at least one inside sensor


86


to sense the equilibrated contaminant level (e.g., CO


2


level) and/or the equilibrated temperature of inside space air and to transmit to electronic control device


82


contaminant level (e.g., CO


2


level) stimulus and/or temperature stimulus dependent thereon, wherein electronic control device


82


sets and stores the at least one contaminant (e.g., CO


2


level) level set-point and/or the temperature set-point for ventilation activation. Then, electronic control device


82


can cause at least one inside sensor


86


to sense the inside contaminant level (e.g., CO


2


level) and/or the inside temperature and to transmit to electronic control device


82


contaminant level (e.g., CO


2


level) and/or temperature stimulus dependent thereon. Upon receiving the stimulus, electronic control device


82


can compare the sensed inside contaminant level (e.g., CO


2


level) and/or the sensed inside temperature to the at least one contaminant level (e.g., CO


2


level) set-point and/or the temperature set-point for ventilation activation. If the sensed contaminant level (e.g., CO


2


level) and/or the sensed temperature is greater than the at least one contaminant level (e.g., CO


2


level) set-point and/or the temperature set-point, electronic control device


82


activates actuator


80


to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the at least one contaminant level (e.g., CO


2


level) set-point and/or the temperature set-point.




Alternatively, as electronic control device


82


can be pre-programmed and is capable of setting and storing air condition set-points for ventilation activation, electronic control device


82


can also use a dual sensor differential method for ventilation activation. Electronic control device


82


can determine the respective absolute air conditions of the inside space air and of the outside air and the absolute air condition differentials between the respective absolute air conditions, and compare the differentials to the air condition set-points for ventilation activation. Thus, electronic control device


82


can cause at least one outside sensor


84


and at least one inside sensor


86


to sense the respective inside air conditions and outside air conditions and to transmit to electronic control device


82


respective air condition stimulus dependent thereon. Upon receiving the stimulus, electronic control device


82


can determine the absolute air condition differential between the respective sensed air conditions and can compare the differential to the air condition set-point for ventilation activation. If the air condition differential is greater than the air condition set-point, electronic control device


82


can activate actuator


80


to cause the transport of outside air into the inside space so as to dilute inside air conditions and maintain the inside space at the air condition set-point.




As an example of the dual sensor differential method for real-time air condition demand ventilation and/or economizing operation, electronic control device


82


can cause at least one outside sensor


84


and at least one inside sensor


86


to sense respective contaminant levels (e.g., CO


2


level) and/or temperatures of inside space air and of outside space air and to transmit to electronic control device


82


respective contaminant level stimulus (e.g., CO


2


level) and/or temperature stimulus dependent thereon. Upon receiving the stimulus, electronic control device


82


can determine the absolute contaminant level (e.g., CO


2


level) differential between the respective absolute contaminant levels (e.g., CO


2


levels) and compares the differential to the absolute contaminant level (e.g., CO


2


level) set-point for ventilation activation, and/or electronic control device


82


determines the absolute temperature differential between the respective absolute temperatures and compares the differential to the absolute temperature set-point for ventilation activation. If the contaminant level (e.g., CO


2


level) differential is greater than the contaminant level (e.g., CO


2


level) set-point, electronic control device


82


activates actuator


80


to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the contaminant level (e.g., CO


2


level) set-point, and/or if the temperature differential is greater than the temperature set-point, electronic control device


82


activates actuator


80


to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the temperature set-point.




Components of demand ventilation module


2


may be made from any of many different types of materials. Preferably, though, damper assembly


60


, excluding damper shaft


70


and damper seal


68


, and housing


10


, including cabinet


42


and cover


44


but excluding filters


32


and


50


, are made out of sheet metal. Nevertheless, damper assembly


60


and housing


10


might be made from other materials suitable for ventilation applications. Damper shaft


70


preferably is a metal rod, preferably nickel-plated steel. Damper seal


68


preferably is a conforming elastic material, such as a closed cell foam seal. Filters


32


and


50


, actuator


80


, electronic control device


82


, outside sensor


84


, and inside sensor


86


are all well known in the art and can be purchased premanufactured and then modified if desired.




Describing the installation and use of demand ventilation module


2


further, the preferred method of installing demand ventilation module


2


is to couple demand ventilation module


2


to a return portion of HVAC system


100


, whereby demand ventilation module


2


can draw and regulate outside air into HVAC system


100


and into the inside space of a structure by way of an air pressure differential between return air and outside air in direct proportion to actual real-time air condition demand. Before beginning the actual installation of demand ventilation module


2


, the return portion of HVAC system


100


is evaluated to ascertain return air negative static pressure. Then it is determined where to install demand ventilation module


2


on the return portion of HVAC system


100


based upon a location corresponding with a preferred range of return air negative static pressure, the preferred range of static pressure being preferably approximately −0.05″ to −1.0″ negative pressure. Other factors in determining where to install demand ventilation module


2


on the return portion of HVAC system


100


can be physical limitations on HVAC system


100


, the structure, or the like, as well as pollutant sources, such as sewer vents, exhaust fans, loading docks, or the like, located nearby or adjacent to HVAC system


100


that would make inside air quality worse if taken in by demand ventilation module


2


. Demand ventilation module


2


is then installed at the predetermined location on the return portion of HVAC system


100


. Furthermore, at least one balancing damper can be located in the return portion of HVAC system


100


for increasing the return air negative static pressure if the static pressure ascertained is below the preferred range of approximately −0.05″ to −1.0″ negative pressure. Moreover, demand ventilation module


2


can further be installed so as to control HVAC system


100


control functions. Specifically, at least one HVAC system


100


control function can be selected. The at least one HVAC system


100


control function can then be overridden with electronic control device


82


to provide electronic control device


82


with control over the at least one HVAC system


100


control function. The at least one HVAC system


100


control function can then be enabled to interface with purging, ventilating, and/or economizing functions of demand ventilation module


2


.




Specifically in

FIG. 6

, demand ventilation module


2


is depicted installed with HVAC system


100


in an outside application. Demand ventilation module


2


can be installed at any location on return air duct


110


or a return portion of HVAC unit


102


of HVAC system


100


, whereby demand ventilation module


2


can draw and regulate outside air into HVAC system


100


and into the inside space of a structure by way of an air pressure differential between return air and outside air in direct proportion to actual real-time air condition demand. Preferably demand ventilation module


2


is located as close to HVAC unit


102


as possible between the return air filter and the cooling coil. As before, return air duct


110


and the return portion of HVAC unit


102


of HVAC system


100


is evaluated to ascertain return air negative static pressure. Then it is determined where to install demand ventilation module


2


on return air duct


110


or the return portion of HVAC unit


102


of HVAC system


100


and if an adjustment to negative static pressure, i.e. installation of a balancing damper, is necessary.




Demand ventilation module


2


is then installed at the predetermined location on return air duct


110


or the return portion of HVAC unit


102


of HVAC system


100


. As depicted in

FIG. 6

, preferably an opening is cut in return air duct


110


of HVAC system


100


. Outlet


26


is then preferably fitted over and/or into the opening and demand ventilation module


2


is then secured to return air duct


110


with screws or other fasteners. Caulking or another suitable sealant is also preferably applied to provide an air and watertight connection. Preferably, at least one inside air sensor


86


is mounted in the inside space, return air duct


110


, housing


10


, or HVAC unit


102


as previously described. Location of these sensors may vary depending upon building architecture and HVAC system


100


design and application. Actuator


80


and electronic control device


82


are then preferably wired as is known in the art, with power supply preferably being supplied from the existing transformer of HVAC unit


102


and without the use of high voltage as required with other ventilation products. Actuator


80


and electronic control device


82


require only low voltage and consume only a few watts of energy when operating. After wiring is completed, power is applied to the circuit. Preferably, all operating parameters are pre-programmed with default settings to allow simple configuration and operation. Adjustments to set-points are made through various interface tool options i.e., computer, hand-held or wall-mounted electronic interface, or the like.




Alternatively and specifically referring to

FIG. 7

, demand ventilation module


2


is depicted in conjunction with air handler


106


of HVAC system


100


in an inside application. Demand ventilation module


2


can be installed on return air duct


110


, a return portion of inside air handler


106


, or outside air duct


112


of HVAC system


100


, whereby demand ventilation module


2


can draw and regulate outside air into HVAC system


100


and into the inside space of a structure by way of an air pressure differential between return air and outside air in direct proportion to actual real-time air condition demand. As before, return air duct


110


, a return portion of inside air handler


106


, or outside air duct


112


of HVAC system


100


is evaluated to ascertain return air negative static pressure. Then it is determined where to install demand ventilation module


2


on return air duct


110


, a return portion of inside air handler


106


, or outside air duct


112


of HVAC system


100


. Demand ventilation module


2


is then installed at the predetermined location on return air duct


110


, a return portion of inside air handler


106


, or outside air duct


112


of HVAC system


100


. Preferably, as shown in

FIG. 7

, an opening is cut in air handler


106


. Demand ventilation module


2


is then preferably installed as previously described in relation to

FIG. 6

, but also with the preferred coupling of demand ventilation module


2


to outside air duct


112


with collar


120


as described previously.




At this point, whether installed in conjunction with an outside application or an inside application, demand ventilation module


2


is set to perform its four preferable functions or modes: pre-purge cycle, ventilation mode, economizer mode, and HVAC unit control. Some of these modes have generally been described previously, but are described by example in more detail below in reference to

FIGS. 1-7

by focusing primarily on ventilation activation in direct proportion to actual real time contaminant level and temperature demand. Thus, the following discussion of the preferred modes is illustrative only, and as described previously, demand ventilation module


2


can be used in conjunction with virtually any combination of air conditions for ventilation activation in direct proportion to actual real time demand.




Pre-Purge Cycle




When buildings are shut down during periods of unoccupancy, indoor air conditions and pollutants tend to accumulate due to lack of ventilation and air filtration. These contaminant sources include for example, but are not limited to, off gassing of synthetic products such as building materials and furniture, molds, chemicals, and pesticides. A preferred method of controlling inside air pollutants is to compare them to levels of the same pollutant encountered outside. This difference is referred to as a “differential”. The differential can be generated by using one sensor to monitor outside levels and compare the readings to another sensor monitoring inside levels. Two problems can arise with this dual sensor differential method. First, the two sensor calibrations can vary. Even if they are the same when new, they can drift somewhat as time goes on, causing an erroneous differential reading. Secondly, the use of two sensors drives cost up.




Therefore, demand ventilation module


2


more preferably uses a single sensor differential method whereby the outdoor contaminant level is “set” just prior to the end of the pre-purge cycle, preferably one minute prior for example. At this point in time the building has been purged and the inside and outside contaminant levels have reached equilibrium. Now when electronic control device


82


reverts to normal ventilation mode, it merely controls damper


62


to maintain the set contaminant level set-point. This single sensor differential method automatically compensates for sensor calibration drift, return air and outside air filter loading, return and/or supply duct leakage, undersized or restricted ducting, dirty refrigerant coils, as well as variations in outdoor contaminant levels that may vary due to location. For example, carbon monoxide and carbon dioxide levels will be higher outdoors near a freeway as opposed to a rural area. Furthermore, the set-point is always accurate and calibrated. Thus, the pre-purge cycle can serve two important functions: (a) it can purge accumulated contaminants from the building prior to occupancy and (b) it can mark a baseline or “set-point” from which electronic control device


82


can regulate inside contaminant levels as compared to outside levels.




Since room volumes vary widely, the building operator, via time start and duration set-points on the software associated with electronic control device


82


, can determine the duration of the purge cycle. When the pre-purge cycle is activated, HVAC fan


104


is forced on and demand damper


62


of ventilation module


2


is modulated to maximum air flow position


22


. This action allows indoor contaminant levels to be diluted to outdoor air conditions. After the pre-purge time is satisfied, electronic control device


82


reverts to normal operation and ventilation mode.




Ventilation Mode




Under the preferred single sensor differential method for ventilation activation, air borne molecules in the air stream pass by at least one inside air sensor


86


either by means of forced air or natural diffusion in the room depending on sensor location. At least one inside air sensor


86


senses inside air condition changes and initiates a corresponding electronic signal or stimulus to electronic control device


82


and electronic control device


82


interprets the signal. Electronic control device


82


will then initiate continuous HVAC fan


104


operation: (a) if time schedules in the software associated with electronic control device


82


call for HVAC unit


102


to run in the occupied mode or (b) when contaminant levels reach the previously marked set-point from the pre-purge cycle. This guarantees HVAC fan


104


operation anytime ventilation is required.




If the contaminant levels reach set-point, electronic control device


82


starts HVAC fan


104


and sends a corresponding electronic signal or stimulus to actuator


80


causing actuator


80


to automatically begin rotating damper


62


open in proportion to the change in contaminant levels. As damper


62


opens, outside air is drawn through demand ventilation module


2


into HVAC system


100


through an air pressure differential. That is, since the return air pressure (below 0 in. w.g.) is lower than outside air pressure, outside air will flow into demand ventilation module


2


and into HVAC system


100


when damper


62


is open.




As ventilation demand increases, damper


62


modulates toward maximum air flow position


22


, increasing airflow so the amount of outside air intake is increased to meet ventilation demand. When ventilation demand decreases, damper


62


modulates toward minimum air flow position


20


, reducing airflow so the amount of outside air intake is minimized to meet decreased ventilation demand.




Economizer Mode




Under the preferred dual sensor differential method for economizing ventilation activation, electronic control device


82


receives temperature input signals from inside sensor


86


and outside sensor


84


. Electronic control device


82


compares outside air temperature to inside air temperature. If outside air temperature contains less sensible and/or latent heat than inside air, and the inside space temperature set-point calls for cooling, electronic control device


82


sends a corresponding electronic signal to actuator motor


80


. Actuator


80


responds to the signal and rotates, causing damper


62


to modulate open. When damper


62


moves beyond restrictor plate


64


, a larger volume of air is allowed to pass through demand ventilation module


2


providing maximum cooling benefits. As the inside space temperature cools toward desired set-point, damper


62


will modulate back to deliver less cool air.




Thus, electronic control device


82


will modulate damper


62


open or closed providing adequate cooling to satisfy room temperature. Damper


62


stays open until differential temperature between inside air and outside air fall outside economizer operating parameters or cooling demand is satisfied, whereupon damper


62


closes and electronic control device


82


then reverts back to ventilation mode. If economizer operation alone is not enough, then mechanical cooling is initiated as well. The controller receives inputs from inside sensor


86


and a supply air sensor (not shown) and initiates mechanical cooling by sending output signals to HVAC unit


102


.




HVAC Unit Control




Many electronic control devices


82


, especially DDC microprocessors, are capable of providing automated benefits such as: switching between heating and cooling modes automatically; providing limitation of inside space temperature set-points to reduce abuse of energy and equipment; providing automatic setback temperature set-points during unoccupied hours for energy conservation; providing holiday and weekend scheduling in order to setback inside space temperatures or turn HVAC equipment off during unoccupied days; and generating alarms that notify building operators of conditions outside desired parameters.




Unlike other ventilation strategies and products, demand ventilation module


2


preferably incorporates control over the HVAC functions. Demand ventilation module


2


preferably incorporates pre-engineered “two-stage” damper assembly


60


, electronic control device


82


with programming, outside and inside sensors


84


and


86


, and actuator


62


into housing


10


designed to universally retrofit existing HVAC equipment. This combines the benefits of electronic HVAC control and ventilating and economizing functions in one pre-programmed add-on module. Moreover, in demand ventilation module


2


's approach to ventilation, demand ventilation module


2


controls HVAC unit functions and operations instead of visa versa, or at least controls HVAC fan


104


. Therefore, several important HVAC control features will be described in conjunction with demand ventilation module


2


.




Demand ventilation module


2


, unlike other ventilation strategies and products, is fully capable of trend logging. The user selects how often, in minutes or hours, preferred DDC microprocessor


82


should take a “snapshot” of the input values. DDC microprocessor


82


then records input data such as inside space temperature, outside air temperature and contaminant levels for troubleshooting and documentation. The trend logging feature allows intermittent problems with temperature, ventilation, or mechanical shutdowns to be identified more quickly. In addition, the record or trend log can be used as documentation in case of occupant complaint or litigation.




Because demand ventilation module


2


preferably uses DDC microprocessor


82


, demand ventilation module


2


is fully capable of generating alarms. If any of the operating parameters, such as temperature, humidity, or contaminant levels, reach a user-defined alarm limit, a signal is dispatched. This signal could be an alphanumeric message sent to a facility person with an “emergency pager” via modem, a computer print out, an alarm message displayed on a computer monitor, or an alarm bell.




Accordingly, this invention overcomes the drawbacks of previous ventilation strategies and products by preferably providing a self-contained, filtered outside air module with an integrated, “two-stage” damper assembly and demand ventilation controls and sensors. The demand ventilation module of this invention can be used to easily retrofit a wide variety of HVAC systems, without roof penetrations, mounting stands, or line voltage supply, in order to provide an accurate ventilation means. Furthermore, the demand ventilation module of this invention further automates the HVAC system enabling a controlled pre-purge cycle, ventilation mode, economizer mode, and total HVAC unit control. Moreover, the demand ventilation module of this invention reduces installation costs and requires minimal maintenance and repair. In addition, the demand ventilation module of this invention saves energy and prevents HVAC equipment abuse by providing only the minimum amount of ventilation necessary for the condition, by providing outside air economizing when ambient conditions are favorable, and by providing controls and sensors capable of making adjustments automatically when conditions change.




While the invention has been particularly shown and described with reference to a preferred embodiment thereof, together with numerous characteristics and advantages of the invention, details of the structure and function of the invention, and examples set forth herein to best explain the present invention and its practical application and to thereby enable those skilled in the art to make and use the invention, it will be understood by those skilled in the art that various changes in form and details, and especially in the matters of shape, size and arrangement of parts, may be made therein to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed, and without departing from the spirit and scope of the invention, and that the foregoing description and examples have been presented for the purposes of illustration and example only and is not intended to be exhaustive or to limit the invention to the precise form disclosed. Similarly, unless otherwise specified, any sequence of steps of the method indicated herein are given as an example of a possible sequence and not as a limitation.



Claims
  • 1. An apparatus for ventilating inside space of a structure comprising:a demand ventilation module for use with a heating, ventilation, and air conditioning (HVAC) system comprising: a housing adaptable to be coupled to a return portion of the HVAC system, the housing defining an inner chamber and comprising an air outlet and at least one outside air inlet; an integrated damper located in the inner chamber for regulating outside air infiltration into the HVAC system and into the inside space by way of an air pressure differential between return air and the outside air in direct proportion to actual real-time air condition demand; at least one restrictor plate in conjunction with the air outlet protruding into the inner chamber, the at least one air restrictor plate defining an air-restricting opening along a first stage of a damper stroke range, the air-restricting opening controlling outside air flow and requiring the damper to move further to allow the same volume of air to enter the HVAC system than would otherwise be necessary, thereby resulting in more accurate control of the damper under low air velocity conditions; and a damper seal along an outside perimeter of the damper that seals against the inner chamber and the at least one restrictor plate, thereby improving controllability of air flow through the first stage and a second stage of the damper stroke range.
  • 2. The apparatus of claim 1 further comprising:an actuator for automatically shifting the damper, upon receiving an appropriate stimulus, to any position in a damper stroke range between a minimum airflow position and a maximum airflow position and in direct proportion to actual real-time air condition demand; at least one outside sensor capable of measuring outside air conditions and for transmitting respective stimulus dependent thereon; at least one inside sensor capable of measuring inside air conditions and for transmitting respective stimulus dependent thereon; and an electronic control device capable of setting and storing at least one pre-set minimum absolute air condition set-point for ventilation activation, the electronic control device electrically connected to the actuator for controlling the activation thereof, the electronic control device also electrically connected to the at least one outside sensor for controlling the activation thereof and receiving stimulus therefrom, and the electronic control device also electrically connected to the at least one inside sensor for controlling the activation thereof and receiving stimulus therefrom.
  • 3. The apparatus of claim 2, wherein the electronic control device further at least controlsHVAC fan control function, and wherein the electronic control device activates an HVAC fan and the actuator to cause the transport of outside air into the inside space, thereby allowing the inside air conditions to be equilibrated with the outside air conditions; whereupon the electronic control device causes the at least one inside sensor to sense the inside equilibrated air conditions and to transmit to the electronic control device air condition stimulus dependent thereon, wherein the electronic control device sets and stores the at least one air condition set-point for ventilation activation; whereupon the electronic control device causes the at least one inside sensor to sense the inside air conditions and to transmit to the electronic control device respective air condition stimulus dependent thereon; whereupon the electronic control device compares the at least one air condition set-point for ventilation activation to an applicable sensed inside air condition; and whereupon if the sensed inside air condition is greater than the at least one air condition set-point, the electronic control device activates the actuator to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the at least one air condition set-point.
  • 4. The apparatus of claim 3, wherein the at least one inside sensor is capable of measuring at least one contaminant level and temperature and for transmitting respective stimulus dependent thereon, wherein the electronic control device is capable of setting and storing at least one pre-set minimum absolute contaminant level set-point for ventilation activation and/or a pre-set minimum absolute temperature set-point for ventilation activation, and whereinthe electronic control device activates an HVAC fan and the actuator to cause the transport of outside air into the inside space, thereby allowing the inside air conditions to be equilibrated with the outside air conditions; whereupon the electronic control device causes the at least one inside sensor to sense the equilibrated contaminant level and/or the equilibrated temperature of inside space air and to transmit to the electronic control device contaminant level stimulus and/or temperature stimulus dependent thereon, wherein the electronic control device sets and stores the at least one contaminant level set-point and/or the temperature set-point for ventilation activation; whereupon the electronic control device causes the at least one inside sensor to sense the inside contaminant level and/or the inside temperature and to transmit to the electronic control device contaminant level and/or temperature stimulus dependent thereon; whereupon the electronic control device compares the sensed inside contaminant level and/or the sensed inside temperature to the at least one contaminant level set-point and/or the temperature set-point for ventilation activation; and whereupon if the sensed contaminant level and/or the sensed temperature is greater than the at least one contaminant level set-point and/or the temperature set-point, the electronic control device activates the actuator to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the at least one contaminant level set-point and/or the temperature set-point.
  • 5. The apparatus of claim 2, wherein the at least one inside sensor comprises a dual CO2 and temperature sensor.
  • 6. The apparatus of claim 2, wherein the electronic control device further controls HVAC system control functions, and whereinthe electronic control device causes the at least one outside sensor and the at least one inside sensor to sense the respective inside air conditions and outside air conditions and to transmit to the electronic control device respective air condition stimulus dependent thereon; whereupon the electronic control device determines the absolute air condition differential between the respective sensed air conditions and compares the differential to the at least one air condition set-point for ventilation activation; and whereupon if the differential is greater than the at least one air condition set-point, the electronic control device activates the actuator to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the at least one air condition set-point.
  • 7. The apparatus of claim 6, wherein the at least one outside sensor is capable of measuring at least one contaminant level and temperature and for transmitting respective stimulus dependent thereon, the at least one inside sensor is capable of measuring at least one contaminant level and temperature and for transmitting respective stimulus dependent thereon, wherein the electronic control device is capable of setting and storing at least one pre-set minimum absolute contaminant level set-point for ventilation activation and/or a pre-set minimum absolute temperature set-point for ventilation activation, and whereinthe electronic control device causes the at least one outside sensor and the at least one inside sensor to sense respective contaminant levels and/or temperatures of inside space air and of outside space air and to transmit to the electronic control device respective contaminant level stimulus and/or temperature stimulus dependent thereon; whereupon the electronic control device determines the absolute contaminant level differential between the respective absolute contaminant levels and compares the differential to the absolute contaminant level set-point for ventilation activation, and/or the electronic control device determines the absolute temperature differential between the respective absolute temperatures and compares the differential to the absolute temperature set-point for ventilation activation; and whereupon if the contaminant level differential is greater than the contaminant level set-point, the electronic control device activates the actuator to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the contaminant level set-point, and/or if the temperature differential is greater than the temperature set-point, the electronic control device activates the actuator to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the temperature set-point.
  • 8. The apparatus of claim 1, wherein the return portion of the HVAC system comprises a return air duct and a return portion of an HVAC unit, and wherein the housing further comprises:a front wall adjacent to and adaptable to be coupled to the return duct or the return portion of the HVAC unit, the front wall comprising the air outlet; a rear wall comprising a vertical outside air inlet in conjunction with a vertical outside air filter, and an inlet hood; a right side wall, including a bushing therethrough adaptable to receive a right end of a damper shaft, and a left side wall, including a bushing therethrough adaptable to receive a left end of the damper shaft, wherein the damper shaft is retained by the bushings, and wherein a damper is coupled to the damper shaft; and a top wall and a bottom wall, the bottom wall comprising a horizontal outside air inlet in conjunction with a horizontal outside air filter.
  • 9. The apparatus of claim 8, wherein the damper seal seals against the right wall, the left wall, the top wall, and the at least one restrictor plate.
  • 10. The apparatus of claim 8 further comprising:an actuator for automatically shifting the damper, upon receiving an appropriate stimulus, to any position in a damper stroke range between a minimum airflow position and a maximum airflow position and in direct proportion to actual real-time air condition demand; at least one outside sensor capable of measuring outside air conditions and for transmitting respective stimulus dependent thereon; at least one inside sensor capable of measuring inside air conditions and for transmitting respective stimulus dependent thereon; and an electronic control device capable of setting and storing at least one pre-set minimum absolute air condition set-point for ventilation activation, the electronic control device electrically connected to the actuator for controlling the activation thereof, the electronic control device also electrically connected to the at least one outside sensor for controlling the activation thereof and receiving stimulus therefrom, and the electronic control device also electrically connected to the at least one inside sensor for controlling the activation thereof and receiving stimulus therefrom; and wherein a removable control cabinet cover and an underlying control cabinet form a portion of the right or the left side wall, wherein the electronic control device and the actuator are located in the underlying control cabinet, and wherein the outside air sensor is mounted through the underlying cabinet, thereby protruding into the inner chamber.
  • 11. The apparatus of claim 10, wherein the electronic control device further at least controls HVAC fan control function, and whereinthe electronic control device activates an HVAC fan and the actuator to cause the transport of outside air into the inside space, thereby allowing the inside air conditions to be equilibrated with the outside air conditions; whereupon the electronic control device causes the at least one inside sensor to sense the inside equilibrated air conditions and to transmit to the electronic control device air condition stimulus dependent thereon, wherein the electronic control device sets and stores the at least one air condition set-point for ventilation activation; whereupon the electronic control device causes the at least one inside sensor to sense the inside air conditions and to transmit to the electronic control device respective air condition stimulus dependent thereon; whereupon the electronic control device compares the at least one air condition set-point for ventilation activation to an applicable sensed inside air condition; and whereupon if the sensed inside air condition is greater than the at least one air condition set-point, the electronic control device activates the actuator to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the at least one air condition set-point.
  • 12. The apparatus of claim 10, wherein the electronic control device further controls HVAC system control functions, and whereinthe electronic control device causes the at least one outside sensor and the at least one inside sensor to sense the respective inside air conditions and outside air conditions and to transmit to the electronic control device respective air condition stimulus dependent thereon; whereupon the electronic control device determines the absolute air condition differential between the respective sensed air conditions and compares the differential to the at least one air condition set-point for ventilation activation; and whereupon if the differential is greater than the at least one air condition set-point, the electronic control device activates the actuator to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the at least one air condition set-point.
  • 13. The apparatus of claim 1, wherein the return portion of the HVAC system comprises a return air duct and a return portion of an inside air handler, and wherein the housing further comprises:a front wall adjacent to and adaptable to be coupled to a downstream side of an outside air duct, the return air duct, or the return portion of the inside air handler, the front wall comprising the air outlet; a rear wall adjacent to and adaptable to be coupled to the outside air duct, the rear wall comprising a vertical outside air inlet in conjunction with a vertical outside air filter; a right side wall, including a bushing therethrough adaptable to receive a right end of a damper shaft, and a left side wall, including a bushing therethrough adaptable to receive a left end of the damper shaft, wherein the damper shaft is retained by the bushings, and wherein the damper is coupled to the damper shaft; and a top wall and a bottom wall.
  • 14. The apparatus of claim 13, wherein the damper seal seals against the right wall, the left wall, the top wall, and the at least one restrictor plate.
  • 15. The apparatus of claim 13 further comprising:an actuator for automatically shifting the damper, upon receiving an appropriate stimulus, to any position in a damper stroke range between a minimum airflow position and a maximum airflow position and in direct proportion to actual real-time air condition demand; at least one outside sensor capable of measuring outside air conditions and for transmitting respective stimulus dependent thereon; at least one inside sensor capable of measuring inside air conditions and for transmitting respective stimulus dependent thereon; and an electronic control device capable of setting and storing at least one pre-set minimum absolute air condition set-point for ventilation activation, the electronic control device electrically connected to the actuator for controlling the activation thereof, the electronic control device also electrically connected to the at least one outside sensor for controlling the activation thereof and receiving stimulus therefrom, and the electronic control device also electrically connected to the at least one inside sensor for controlling the activation thereof and receiving stimulus therefrom; and wherein a removable control cabinet cover and an underlying control cabinet form a portion of the right or the left side wall, wherein the electronic control device and the actuator are located in the underlying control cabinet, and wherein the outside air sensor is mounted through the underlying cabinet, thereby protruding into the inner chamber.
  • 16. The apparatus of claim 15, wherein the electronic control device further at least controls HVAC fan control function, and whereinthe electronic control device activates an HVAC fan and the actuator to cause the transport of outside air into the inside space, thereby allowing the inside air conditions to be equilibrated with the outside air conditions; whereupon the electronic control device causes the at least one inside sensor to sense the inside equilibrated air conditions and to transmit to the electronic control device air condition stimulus dependent thereon, wherein the electronic control device sets and stores the at least one air condition set-point for ventilation activation; whereupon the electronic control device causes the at least one inside sensor to sense the inside air conditions and to transmit to the electronic control device respective air condition stimulus dependent thereon; whereupon the electronic control device compares the at least one air condition set-point for ventilation activation to an applicable sensed inside air condition; and whereupon if the sensed inside air condition is greater than the at least one air condition set-point, the electronic control device activates the actuator to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the at least one air condition set-point.
  • 17. The apparatus of claim 15, wherein the electronic control device further controls HVAC system control functions, and whereinthe electronic control device causes the at least one outside sensor and the at least one inside sensor to sense the respective inside air conditions and outside air conditions and to transmit to the electronic control device respective air condition stimulus dependent thereon; whereupon the electronic control device determines the absolute air condition differential between the respective sensed air conditions and compares the differential to the at least one air condition set-point for ventilation activation; and whereupon if the differential is greater than the at least one air condition set-point, the electronic control device activates the actuator to cause the transport of outside air into the inside space, thereby diluting inside air conditions and maintaining the inside space at the at least one air condition set-point.
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Honeywell, Economizer Systems Quick Selection Guide, pp. 1-4, 1998.
Honeywell, Fresh Air Economizer Systems Brochure, May 1998.
Semco Incorporated FV Preconditioner Series, FV1000, FV2000, FV3000, and FV5000 Owner Manual, pp. 1-15.
MicrMetl Installation Instructions for 1682/4682 Series, Form No. 1999-P, 1996, pp. 1-11.
MicroMetl Submittal Form No. 2004-1P, 03/96, Centrifugal Power Exhaust, Economizer and Modulating Economizer Controls for Carrier 48/50 HJ, TJ 50, HJQ 008-014 Units.
MicroMetl Submittal Form No. 2003-1P, 03/96, Centrifugal Power Exhaust, Economizer and Modulating Economizer Controls for Carrier 48/50 HJ, TJ 50HJQ 004-007 Units.