1. Field of the Invention
This invention relates generally to borehole logging apparatus and methods for performing density logging measurements without using any type of radioactive sources nor radiations. In particular, this invention relates to a new and improved apparatus for effecting formation density logging in real time without using gamma rays in a measurement-while-drilling (MWD) tool, slickline too, pipe-conveyed tool, or wireline tool. Specifically, the invention is directed towards the use of acoustic measurements for determination of the density of earth formations.
2. Description of the Related Art
Oil well logging has been known for many years and provides an oil and gas well driller with information about the earth formations being drilled. In conventional oil well logging, after a well has been drilled, a probe known as a sonde is lowered into the borehole and used to determine some characteristic of the formations which the well has traversed. The probe is typically a hermetically sealed steel cylinder which hangs at the end of a long cable which gives mechanical support to the sonde and provides power to the instrumentation inside the sonde. The cable also provides communication channels for sending information up to the surface. It thus becomes possible to measure some parameter of the earth's formations as a function of depth, that is, while the sonde is being pulled uphole.
A wireline sonde usually transmits energy into the formation as well as a suitable receiver for detecting the same energy returning from the formation. These could include resistivity, acoustic, or nuclear measurements. Nuclear measurements are particularly useful in the determination of density of earth formations. Wireline gamma ray density probes are well known and comprise devices incorporating a gamma ray source and a gamma ray detector, shielded from each other to prevent counting of radiation emitted directly from the source. During operation of the probe, gamma rays (or photons) emitted from the source enter the formation to be studied, and interact with the atomic electrons of the material of the formation by photoelectric absorption, by Compton scattering, or by pair production. In photoelectric absorption and pair production phenomena, the particular photons involved in the interacting are removed from the gamma ray beam.
Examples of prior art wireline density devices are disclosed in U.S. Pat. Nos. 3,202,822, 3,321,625, 3,846,631, 3,858,037, 3,864,569 and 4,628,202. Wireline formation evaluation tools such as the aforementioned gamma ray density tools have many drawbacks and disadvantages including loss of drilling time, the expense and delay involved in tripping the drillstring so as to enable the wireline to be lowered into the borehole and both the build up of a substantial mud cake and invasion of the formation by the drilling fluids during the time period between drilling and taking measurements. An improvement over these prior art techniques is the art of measurement-while-drilling (MWD) in which many of the characteristics of the formation are determined during the drilling of the borehole. Examples of MWD apparatus and methods for density determination are found, for example in U.S. Pat. No. 5,397,893 to Minette and U.S. Pat. No. 6,584,837 to Kurkoski.
One potential problem with MWD logging tools is the issue of safety—the use of nuclear radiation in the harsh drilling environment that the measurements are typically made while the tool is rotating. In addition, nuclear measurements are particularly degraded by large standoffs due to the scattering produced by borehole fluids between the tool and the formation.
Acoustic measurements have been used for determination of an acoustic image of borehole walls. U.S. Pat. No. 4,463,378 to Rambow discloses a display system for use with a well logging tool of the type that scans a borehole wall by rotating an acoustical transducer while emitting and receiving acoustic energy. The received acoustic or information signals are received and recorded for later use. In addition, both the amplitude and time-of-flight of the information signals are digitized and passed to a computer that controls a television display and cathode ray tube. U.S. Pat. No. 5,987,385 to Varsamis et al. discloses an acoustic logging tool useful for creating an image of a borehole while drilling. The reflected acoustic signals from a borehole wall are responsive to the formation density contrast. However, borehole acoustic techniques have not addressed the problem of determination of formation bulk density.
There is a need for a method and apparatus for determining formation density without the use of nuclear sensors. The present invention satisfies that need.
The present invention is an acoustic apparatus for determination of the density of earth formations. At least one transducer on a downhole tool generates an acoustic wave that propagates through a sensor plate to the borehole wall. The transducer produces a signal responsive to a reflection of the acoustic wave from the wall of the borehole. A processor estimates the acoustic impedance of the earth formation from the signal. The processor may remove reverberations within the sensor plate, and/or reverberations within the annulus between the plate and the borehole wall. The processor may then determine the density from the impedance using either a predetermined relationship between density and velocity or from a separate measurement of velocity. When combined with orientation measurements, a density image may be produced by the processor.
Another embodiment of the invention is a method of determining the density of earth formations. An acoustic pulse is generated that propagates through a sensor plate and is reflected from the borehole wall. A signal received by a receiver in the sensor is dereverberated to determine the formation impedance. The dereverberation uses the thickness of the sensor plate and the acoustic velocity within the plate.
The present invention is best understood with reference to the accompanying figures in which like numerals refer to like elements and in which:
a-6d (prior art) show waveforms and associated spectra for different borehole conditions.
During drilling operations, a suitable drilling fluid 31 from a mud pit (source) 32 is circulated under pressure through a channel in the drillstring 20 by a mud pump 34. The drilling fluid passes from the mud pump 34 into the drillstring 20 via a desurger (not shown), fluid line 38 and Kelly joint 21. The drilling fluid 31 is discharged at the borehole bottom 51 through an opening in the drill bit 50. The drilling fluid 31 circulates uphole through the annular space 27 between the drillstring 20 and the borehole 26 and returns to the mud pit 32 via a return line 35. The drilling fluid acts to lubricate the drill bit 50 and to carry borehole cutting or chips away from the drill bit 50. A sensor S1 typically placed in the line 38 provides information about the fluid flow rate. A surface torque sensor S2 and a sensor S3 associated with the drillstring 20 respectively provide information about the torque and rotational speed of the drillstring. Additionally, a sensor (not shown) associated with line 29 is used to provide the hook load of the drillstring 20.
In one embodiment of the invention, the drill bit 50 is rotated by only rotating the drill pipe 22. In another embodiment of the invention, a downhole motor 55 (mud motor) is disposed in the drilling assembly 90 to rotate the drill bit 50 and the drill pipe 22 is rotated usually to supplement the rotational power, if required, and to effect changes in the drilling direction.
In an exemplary embodiment of
In one embodiment of the invention, a drilling sensor module 59 is placed near the drill bit 50. The drilling sensor module contains sensors, circuitry and processing software and algorithms relating to the dynamic drilling parameters. Such parameters typically include bit bounce, stick-slip of the drilling assembly, backward rotation, torque, shocks, borehole and annulus pressure, acceleration measurements and other measurements of the drill bit condition. A suitable telemetry or communication sub 72 using, for example, two-way telemetry, is also provided as illustrated in the drilling assembly 90. The drilling sensor module processes the sensor information and transmits it to the surface control unit 40 via the telemetry system 72.
The communication sub 72, a power unit 78 and an MWD tool 79 are all connected in tandem with the drillstring 20. Flex subs, for example, are used in connecting the MWD tool 79 in the drilling assembly 90. Such subs and tools form the bottom hole drilling assembly 90 between the drillstring 20 and the drill bit 50. The drilling assembly 90 makes various measurements including the pulsed nuclear magnetic resonance measurements while the borehole 26 is being drilled. The communication sub 72 obtains the signals and measurements and transfers the signals, using two-way telemetry, for example, to be processed on the surface. Alternatively, the signals can be processed using a downhole processor in the drilling assembly 90.
The surface control unit or processor 40 also receives signals from other downhole sensors and devices and signals from sensors S1-S3 and other sensors used in the system 10 and processes such signals according to programmed instructions provided to the surface control unit 40. The surface control unit 40 displays desired drilling parameters and other information on a display/monitor 42 utilized by an operator to control the drilling operations. The surface control unit 40 typically includes a computer or a microprocessor-based processing system, memory for storing programs or models and data, a recorder for recording data, and other peripherals. The control unit 40 is typically adapted to activate alarms 44 when certain unsafe or undesirable operating conditions occur.
Turning now to
The response at the transducer may be denoted by the reflectivity sequence shown in
Zi=ρvi (1).
The reflectivities ri in
The time delay Δt1 between r1 and r2 is given by d/v1 while the time delay Δt2 between r2 and r3 is given by D/v2.
The received signal has the general character depicted in
A similar problem has been solved for cement bond logging and is discussed in Havira, the time sequence of the reflected wave when the plate is bounded on either side by semi-infinite layers is:
R(jω)=r1+(1+r1)r2(1−r1)e−jωT+(1+r1)r2r1r2(1−r1)e−2jωT+ (3)
A qualitative picture of the results is shown in
The problem encountered here is similar to the dereverberation and deconvolution problem encountered in seismic data processing. We discuss the dereverberation issue first. For the case where the annulus is sufficiently large, so that the reflection from the borehole wall is distinctly separate from the reflection from the plate, a simple dereverberation filter discussed in Backus can be used to remove the effects of the plate reverberation. The Backus filter is given by:
H(ω)=(1+r2e−jωΔt)2 (4).
This is valid for the case where the reflectivity of the inside is −1. Modification for the case where r1 is not equal to unity is straightforward. In general, the dereverberation filter depends on the thickness of the plate, the acoustic velocity of the plate, the density of the plate, the density of the fluid in a cavity on the logging tool, the acoustic velocity of a fluid in a cavity on the logging tool, the density of a fluid in the annulus between the logging tool and the borehole wall, and the acoustic velocity of a fluid in an annulus between the logging tool and the borehole wall. All of these parameters have the common property that they determine the acoustic impedance of the corresponding medium and thus affect the propagation and reflection of the acoustic wave.
The density and compressional velocities of the fluid in the cavity and of the plate are quantities that are measurable under laboratory conditions. Temperature correction may be necessary for the fluid properties. The thickness of the plate is a known quantity so that Δt1 is also a known quantity. Determination of r2 requires knowledge of the borehole mud density and velocity. The former can be determined either from surface measurements and applying a temperature correction, or from downhole measurements. The acoustic velocity of the borehole fluid can be determined using, for example, apparatus disclosed in U.S. patent application Ser. No. 10/298,706 of Hassan et al, having the same assignee as the present invention and the contents of which are incorporated herein by reference. Eqn. (4) thus defines a dereverberation filter that can be applied to the received signal. The signal after dereverberation would enable the reflection coefficients at the boundaries to be determined.
For the case where the annulus is small, reverberations may also be generated therein. In one embodiment of the present invention, a second dereverberation operation is applied to remove the effects of reverberations within the annulus. One of the parameters needed is the transit time of an acoustic signal through the annulus. This is readily determined from standard caliper measurements (acoustic or mechanical caliper). The dereverberation operation can then be determined by searching for the reflectivity parameter in eqn. (3) that minimizes the energy in the dereverberated signal. This reflectivity parameter together with knowledge of the mud impedance readily gives the acoustic impedance of the formation.
Instead of sequential dereverberation operations, it is also possible to use a somewhat more complicated model than that used by Backus. Such an approach is discussed in Middleton et al., and is based on the use of multiple layers that produce reverberations. The two layer reverberation operator takes the form:
In one embodiment of the invention, in addition to the dereverberation, an additional deconvolution operation is also carried out. The deconvolution is a deterministic deconvolution that uses an inverse filter derived from the known waveform of the acoustic wave generated by the transmitter. Such deconvolution methods are well known in the art and are not discussed further. The deconvolution may be carried out prior to or after the dereverberation.
In one embodiment of the invention, the formation density and acoustic velocity are determined along with the impedance. For wireline applications, a method and apparatus such as that described in U.S. Pat. No. 6,477,112 to Tang et al. may be used to determine the velocity. Knowing the impedance and the velocity, the density is readily determined. In an alternate embodiment of the invention, use is made of an empirical relation between density and velocity. The same relation may be used for a number of different lithologies. Alternatively, a different empirical relation may be used for different lithologies. The lithology-dependent relation requires knowledge of the formation lithology, something that is readily determinable from other logs. A specific example of such a relation is given by Gardner et al. as:
ρ=0.23Vp0.25 (5)
where Vp is the formation P-wave velocity in ft/s and ρ is the density in gm/cc. The formation impedance determined above is the product of the formation density and formation acoustic velocity. Hence by using the empirical relationship, the density and/or velocity can be estimated from the impedance.
The choice of operating frequencies for the tool and the selection of materials for the plate are inter-related and can be combined to extend the range of applicability of the acoustic measurements. The depth of the notch in
In one embodiment of the invention, an orientation sensor is used to measure the angular orientation of the plate and the acoustic beam produced by the sensor. This feature may be used in combination with depth measurements to produce data that can be used for density imaging of the borehole wall. The orientation sensor may be a magnetometer. Depth measurements for MWD applications may be made using, for example, the method disclosed in U.S. Pat. No. 6,769,498 to Dubinsky et al., the contents of which are incorporated here by reference. For wireline applications, the method disclosed in U.S. patent application Ser. No. 10/926,810 of Edwards, the contents of which are incorporated herein by reference, may be used.
The processing of the data may be accomplished by a downhole processor. Alternatively, measurements may be stored on a suitable memory device and processed upon retrieval of the memory device. Implicit in the control and processing of the data is the use of a computer program on a suitable machine readable medium that enables the processor to perform the control and processing. The machine readable medium may include ROMs, EPROMs, EAROMs, Flash Memories and Optical disks. All of these media have the capability of storing the data acquired by the logging tool and of storing the instructions for processing the data. It would be apparent to those versed in the art that due to the amount of data being acquired and processed, it is impossible to do the processing and analysis without use of an electronic processor or computer.
The invention has been described with an example of a MWD tool. The method is equally applicable to wireline applications in which the tool is conveyed into the borehole on a wireline. For wireline applications, the tool is typically part of a downhole string of logging instruments. The invention may also be practiced with instruments conveyed on coiled tubing. All or part of the processing may be done at the surface or at a remote location.
While the foregoing disclosure is directed to the specific embodiments of the invention, various modifications will be apparent to those skilled in the art. It is intended that all such variations within the scope of the appended claims be embraced by the foregoing disclosure.
This application claims priority from U.S. Provisional Patent Application Ser. No. 60/692,749 filed on 22 Jun. 2005.
Number | Date | Country | |
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60692749 | Jun 2005 | US |