The present invention is in the field of disposable dental floss holders commonly called dental flossers, and more particularly to dental flossers which include a handle and a head part with spaced-apart arms supporting a strand of dental floss extended between and fixed to the distal ends of the arms.
In more recent years dental flossers have become widely used for removing plaque from tooth surfaces, particularly from the generally facing surfaces of adjacent teeth and for removing food particles from the interstices between adjacent teeth. Such interstices may be empty spaces or may be merely the interface areas of contact between the surfaces of adjacent teeth. For many persons a dental flosser is substantially easier to use than a conventional strand of dental floss wrapped about fingers of both hands and manipulated between teeth, by having fingers of one hand in the mouth and fingers of the other hand outside the mouth.
Typical prior art flossers are disclosed in U.S. Pat. Nos. 5,538,023 and 4,006,750 to Chodorow, U.S. Pat. No. 7,487,785 to Dougan et al., U.S. Pat. No. 6,756,158 to Gwen, U.S. Application No. 2008/0149134 to Crossman, and U.S. Pat. No. 7,204,257 to Crossman. Many dental flossers employ nylon floss because it was well known, readily available, relatively inexpensive and relatively easy to use in multi-cavity injection molding machines. Over time dental flosses made from alternative materials have been developed, particularly polytetrafluoraethylene (“PTFE”) commonly known as TEFLON®, and ultra high molecular weight polyethylene (“UHMWPE”), the latter dental floss disclosed in U.S. Pat. No. 5,113,880 to Honda.
Two commonly recognized styles of dental flosser are the “F-shaped” flosser and the “Y-shaped” flosser. The F-shaped flosser generally includes an elongated handle and a head at one end of the handle, the head including a pair of spaced apart arms for supporting a strand of floss. The handle includes upper and lower surfaces for gripping by the user, and these surfaces are generally parallel to the upper and lower surfaces of the arms and generally parallel to the strand of floss, such that the entire flosser lies in a single plane. The handle commonly extends at an angle, in some cases a right angle, with respect to the arms, providing the flosser with a shape similar to the letter “F.” These F-style flossers are known for their ease of use when a user is flossing between the front teeth.
The Y-shaped flosser also generally includes an elongated handle and a head at one end of the handle; however, in the case of the Y-shaped flosser, the handle generally extends from the center of the head, and its longitudinal length is generally parallel to the length of the arms, providing it with a shape similar to the letter “Y.” These Y-shaped flossers are known for their ease of use when a user is flossing between the back teeth (i.e., molars).
The present invention provides a dental flosser design that utilizes the shape of the handle, the positioning of one or more floss strands and the shape and materials of the floss strands to increase the ease of use for the consumer.
In one embodiment, the flosser combines the advantages of an F-shaped flosser for flossing the front teeth with the advantages of a Y-shaped flosser for flossing the rear teeth by providing a flosser with a handle having first and second longitudinal ends, with a first flosser head extending from the first longitudinal end and the second flosser head extending from the second longitudinal end. The first flosser head may form an F-shaped flosser at the first end of the handle, wherein the flosser head is generally aligned in the same plane as the gripping surfaces of the handle, with the flosser arms extending at an angle to the longitudinal length of the handle. The second flosser head may form a Y-shaped flosser at the second end of the handle, with the arms of the flosser head extending generally parallel to the longitudinal length of the handle. Thus, a user can manipulate a single flosser device, using a single handle, with the benefits of both an F-shaped flosser and a Y-shaped flosser.
In another embodiment, a flosser is provided that includes two flosser heads extending from the same end of a handle. The flosser heads may extend in different directions from one another, and in one embodiment they are minor images of each other, enabling the flossing of both the upper teeth and the lower teeth simultaneously.
In yet another embodiment, a flosser is provided with a strand of floss that has a variable thickness along its length. For instance, a central portion of the floss may be narrower than the end portions of the floss. This variable thickness may be provided by using an expandable dental floss material, with portions of the expandable dental floss material being pre-expanded to provide areas of greater thickness. This type of floss device may be beneficial for users by providing a narrow floss region that is easier to insert between the teeth, and a widened floss region that may provide greater surface area for removing plaque and debris. The variable thickness strand of dental floss may be used in connection with many flosser handle embodiments, such as an F-shaped flosser, a Y-shaped flosser, or the dual headed flossers noted above.
Other flosser embodiments that provide benefits for flossing in addition to aesthetically pleasing handle design are also described herein. Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited to the details of operation or to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention may be implemented in various other embodiments and of being practiced or being carried out in alternative ways not expressly disclosed herein. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including” and “comprising” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof. Further, enumeration may be used in the description of various embodiments. Unless otherwise expressly stated, the use of enumeration should not be construed as limiting the invention to any specific order or number of components. Nor should the use of enumeration be construed as excluding from the scope of the invention any additional steps or components that might be combined with or into the enumerated steps or components.
A dental flosser according to one embodiment of the present invention is shown in
More particularly, in the embodiment shown in
In one embodiment, the first flosser head 14 extends from the first longitudinal end 24 of the handle 12. The first flosser head 14 includes a base portion 42, and a pair of arms 16, 18 extending from the base portion 42. As illustrated, the base portion 42 and the arms 16, 18 form a generally U-shape, with the arms 16, 18 being spaced apart from one another to form a gap there between. The first strand of floss 20 extends in tension between the ends 44, 46 of the arms to span the gap. In the illustrated embodiment, the arms 44, 46 and first strand of floss 20 all lie in a plane, which may be parallel to the first plane defined by the side surfaces 36, 38 of the handle 12. The arms extend in a direction that forms an angle with the longitudinal length of the handle, creating a generally F-shaped style of flosser at the first end 24. In the illustrated embodiment, the arms extend at about a 45 degree angle with respect to the longitudinal length of the handle, however the angle may be varied depending on the application.
The second flosser head 15 extends from a location on the handle 12 that is spaced apart from the location of the first flosser head 14. As illustrated, the second flosser head 15 orients the second strand of floss 22 in a direction that is different from that of the first strand of floss 20. In this way, the two different strands of floss 20, 22 can be used in different ways by the user to access different areas of the mouth. More particularly, in the illustrated embodiment, the second flosser head 15 extends from the second longitudinal end 26 of the handle 12. The second flosser head 15 includes a base portion 48 attached to the handle 12, and a pair of arms 17, 19 extending from the base portion 48. Similar to the first flosser head 14, the base 48 and arms 17, 19 form a U-shape and the arms 17, 19 are spaced apart from each other. The strand of floss 22 extends in tension between the distal end portions 50, 52 of the arms 17, 19. As shown, the base 48, arms 17, 19 and strand of floss 22 lie in the same plane. This second plane is oriented differently than the first plane defined by the first flosser head 14. In one embodiment, this second plane is oriented perpendicular to the first plane defined by the first floss strand 20, such that the first and second floss strands 20, 22 are perpendicular to each other. Also as illustrated, the second plane 22 is perpendicular to the side surfaces 36, 38 of the handle 12. Thus, the strands of floss 20, 22 are oriented different from one another, and are also oriented differently with respect to the handle 12. Furthermore, the arms 17, 19 of the second floss head 15 extend in a direction that is generally parallel to the longitudinal length of the handle 12, providing a generally Y-shaped flosser at the second end 26. In this way, a user manipulating the handle 12 by gripping the side surfaces 36, 38 between the thumb and forefinger would be able to select the one of the two flosser heads that is most appropriate for engaging each particular tooth.
In one embodiment, the strands of floss 20, 22 may be made of PTFE for its extremely slippery (low coefficient of friction) characteristic, or otherwise made of UHMWPE for its greater strength and resistance to stretching or shredding. The UHMWPE strands may be between about 100 and 1500 denier, and in a more particular embodiment may be 400 denier UHMWPE strands that include 120 microfilaments configured with a Z twist, as are available from Honeywell International Inc. or other commercial suppliers. The PTFE or Teflon® floss is also readily available from many commercial sources, and in one embodiment, the PTFE floss is between about 300 and 2500 denier floss. In a more particular embodiment, the PTFE floss is a 1200 denier PTFE floss. Other floss materials, such as nylon, may alternatively be used.
Manufacture of the flosser 10 may be conducted in a conventional manner, for instance, by injection molding the flosser 10 in a mold, with the strands of floss placed in the mold prior to molding, such that the arms 16, 18, 17, 19 of the flosser 10 are molded about the strands of dental floss 20, 22. In one embodiment, multiple flossers 10 may be formed simultaneously in a multi-cavity mold where the plurality of cavities are aligned so that each of the dual strands can be extended in a straight line transversely across all the arms of the aligned flosser cavities. Strands of floss are positioned in grooves in a mold surface between the cavities, so that on closing the mold parts the strands are not crushed. The strands are placed in tension, (a) to make sure they remain straight while traversing the arms of the flosser cavities and remain in the grooves between the cavities, and (b) to incorporate a pre-stretch in each strand to reduce the stretching that might occur in use. In this pre-injection stage, a PTFE strand may be stretched about 15% and the UHMWPE strand may be stretched about 3½%. In one method of manufacture, the UHMWPE strands are given about four twists per inch by known twisting techniques to enhance the strength and resistance to stretching of the UHMWPE floss strand to about 3% as compared to a stretch of about 3½% without the further twists. In one embodiment, the flosser may also be manufactured such that the floss strands have differing amounts of tension. For example, one of the floss strands (whether the strands are formed from the same or different materials) may be provided with a greater amount of pre-stretch than the other strand, or one of the floss strands may be placed in the mold cavity with a predetermined amount of slack.
A variety of different injection molded plastics may be used for forming the handle part 12 and the head parts 14, 15. Current examples include polystyrene, ABS, polyethylene or polypropylene. These plastics may have melting temperatures below that of PTFE, so that the dental floss will not be melted or otherwise damaged when the molten plastic for the arms of the floss head is injected around and about the outer surfaces of the portions of the floss extending across the arm portions of the flosser in the mold cavity.
Conventional multi-cavity injection mold and manufacturing techniques produce skeleton-connected aligned molded flossers, with a set of continuous dual strands of floss extending transversely through the end portion of the arms of the aligned flossers. These flossers may subsequently be separated by severing the segments of floss extending between the arms of adjacent flossers where the severing may be made by a hot knife, laser or flame. By this technique the exposed ends of the strands are melted and formed into beads having greater diameter or greater cross-sectional area than that of the original strands, thus restricting the portion of each strand embedded in the arm from pulling through during use of the flosser. The bead may be a single mass of the melted fibers of the strands or multiple tiny beads of the coalesced ends of the fibers and appearing somewhat like a cauliflower. In another embodiment, the adjacent flossers 10 may be separated by cutting the floss strands with a different cutting device that does not melt the strands. If necessary, the strands may be retained in the floss arms by knotting the ends of the strands, or by chemically bonding the floss material to the material used to form the flosser arms 16, 17, 18, 19.
A second embodiment of the dental flosser 100 is shown in
In this second embodiment of the flosser 100, a first flosser head 114 and a second flosser head 115 both extend from the first longitudinal end 124 of the handle 112. As illustrated, the heads 114, 115 lie in the same plane, but extend in opposite directions. The base 142 of the first head 114 and the base 148 of the second head may intersect one another, and in the illustrated embodiment are generally coterminous with each other. The arms 116, 118 extend from the first base 142 in a first direction to support the first floss strand 120 therebetween, and the arms 117, 119 of the second head 115 extend from the base 148 in a second direction opposite from the first direction, wherein the arms 117, 119 are aligned with the arms 116, 118 and the second strand of floss 122 is spaced from the first strand 120 and generally parallel to the first strand 120. In one embodiment, the floss strands 120, 122 are also aligned generally parallel with the longitudinal length of the handle 112 with each strand of floss 120, 122 approximately equidistant from a line defined by the longitudinal centerline of the handle 112. In this second embodiment, the spaced apart, parallel strands of floss 120, 122 can be inserted into a user's mouth simultaneously, with one strand of floss engaging the user's upper teeth and the other stand of floss 122 simultaneously engaging the user's lower teeth. In an alternative embodiment, the flosser heads 114, 115 may be angled with respect to the longitudinal length of the handle, such that the strands of floss 120, 122 extend at an angle with respect to one another. In another alternative embodiment, the flosser heads 114, 115 may be angled with respect to one another.
A third embodiment of the dental flosser 200 is shown in
The head 214 may include arms 216, 218 and a base 242, wherein the base 242 supports the arms 216, 218 with the arms 216, 218 spaced apart to support a strand of floss 220 extending in tension therebetween. Similar to the previous embodiments, in the illustrated embodiment the head 214 of this flosser 200 is generally U-shaped.
As illustrated, the flosser 200 includes a strand of floss 220 with a width that is non-uniform across its length (wherein the length is defined as the distance between the arms 216, 218 of the flosser 200). More particularly, in this embodiment, the width of the floss is at a minimum near the midpoint 221 of the length, and the width of the floss 220 increases in each direction as the floss approaches the arms 216, 218 such that the floss 220 has a maximum width immediately adjacent the arms 216, 218. In the illustrated embodiment, the floss is symmetrical on either side of the midpoint 223 and it gradually increases in width as it approaches the arms 216, 218. As shown, the floss 220 is shaped to form a pair of cones, each with an apex at the midpoint, and a base adjacent to one of the respective floss arms 216, 218.
The floss strand 220 may be made from a variety of materials, such as PTFE and UHMWPE as discussed in connection with the first and second embodiments. In one embodiment, the floss 220 is made from a known multifilament nylon material wherein the multifilament strands expand upon contact with moisture, such as saliva. In one embodiment, the expanded width portions of the floss 220 may be up to 75% larger in width (or diameter, depending on the cross sectional shape of the floss 220) than the narrower portions. The expansion of this material can be controlled or prevented with the use of coatings. For example, a non-water soluble coating may substantially prevent the floss strand from expanding during use, whereas a water soluble coating may enable the expansion when the floss is moistened upon insertion into the user's mouth. In addition, portions of the floss material may be pre-expanded during manufacture, by adding moisture or otherwise manipulating the portions of floss, to an expanded state prior to the sale of the product to customers. As illustrated, the widened portions of the floss strand 220 may be pre-expanded (i.e., prior to contact with the user's teeth and saliva) to have the illustrated variation in thickness. The non-expanded portions of the floss 220 may include a water soluble coating or non-water soluble coating as desired such that desired portions of the floss expand in width upon contact with water or saliva.
Alternative embodiments of an expanded floss strand 220 may also be used with the flosser 200, or in any other flosser embodiments. For example,
A fourth embodiment of the flosser 300 is shown in
Extending transversely between and fixed to the terminal end parts 320 of each flosser arm 316, 218 is a set of two adjacent generally parallel strands of dental floss, including lead strand 320 and follower strand 322. As in the above noted embodiments, the strands of floss 320, 322 may be made from a variety of floss materials, such as PTFE, UHMWPE and nylon. In the illustrated embodiment, the lead strand 320 is narrower than the follower strand 322. More particularly, the wide strand 322 is generally in the form of a tape, such that in cross section it has a width dimension (w) and a thickness dimension (t), and the width dimension is greater than the thickness. As shown, the strand 322 is oriented so that the width dimension is generally perpendicular to the longitudinal length of the arms 316, 318, and the width is of sufficient size help prevent the strand 322 from insertion between the user's teeth. In this way, the narrower lead strand 320 can be used for easy insertion between the teeth and cleaning between the teeth, and the wider strand 322 can be used a guide against over-insertion and unwanted contact with the user's gums. This embodiment can be particularly useful for a user with sensitive gums, as the follower strand 322 can help the user to control the contact between the lead strand and the user's gums. In one embodiment, the width of the arms 316, 318 is increased in the areas contacting the floss strand 322 to adequately retain the floss strand 322.
A fifth embodiment of the flosser 400 is shown in
A sixth embodiment of the flosser 500 is shown in
A seventh embodiment of the flosser 600 is shown in
An eighth embodiment of the flosser 700 is shown in
In an alternative embodiment, the breath freshener strip 721 may be mounted or otherwise attached to a surface of any one of the above described embodiments, or another type of floss device. The breath freshener strip 721 may have a variety of shapes, and may be positioned in a variety of locations on a dental flosser. For example, the breath freshener strip 712 may be positioned on the head 714, or arms 716, 718 such that it may contact the user's mouth during flossing. In yet another embodiment, a different type of breath freshener may be substituted for the breath freshener strip as illustrated. For example, a breath mint or a flavored coating may be attached or applied to the dental flosser 700 for use by a consumer before, after or during flossing.
The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. For example, any of the flosser heads described in the above noted embodiments may include more than one strand of floss extending between the arms. The floss strands for any of the embodiments may be produced from any of the noted floss materials, or other conventional floss materials. Any of the embodiments could include a handle with the fold away pick as shown in